Jotul GI 425 DV manual

Installation and Oper ation Instruc tions Jøtul GI 425 D V Camden Classic Direc t V ent Gas Fireplace Insert WARNING: IF THE INFORMA TION IN THESE INSTRUC- TIONS ARE NOT FOLL OWED EXACTL Y , A FIRE OR EXPLOSION MA Y RESUL T CA USING PROP- ERTY D AMAGE, PERSON AL INJUR Y OR LOSS OF LIFE. FOR Y OUR SAFETY : DO NO T STORE OR USE GASOLINE OR O THER FL[...]

2 W elcome to J ø tul... Congratulations on the purchase of your new Jøtul GI 425 DV Camden Classic Gas Fireplace. We at Jøtul are glad you’ve made the decision to warm your hearth with one of our products. We’ve been making fine quality cast iron stoves and fireplaces continuously since 1853. Your new Camden fireplace is the result of our e[...]

3 T able of C ontents Specifica tions ............................. 4 Installation & Service T ools .......... 4 Gener al Information ................... 5 Safety Inf ormation .......................... 6 Installation F ireplace R equiremen ts ............ 4 Clearances ....................................... 8 Hearth Protection ................[...]

4 Specifications Input Rates Natur al Gas 26,000 BT U/hr . maximum input 13,000 BTU /hr . minimum input Propane 26,000 BT U/hr . maximum input 13,000 BTU /hr . minimum input Inlet P ressure: MI N M AX Natur al Gas: 5.0 WC (1.24 kP a) 7.0 WC (1.74 kPa) Propane: 12.0 WC (2.98 kP a) 14.0 W C (3.48 kPa) Manifold Pr essure: MI N M AX Natur al Gas: 1.2 W[...]

5 Gener al Information IMPORT ANT : SA VE THESE INSTR UCTIONS. 1. The installation and r epair of this appliance must be done by a qualified service person. Failur e to properly install and maintain this heater could result in an unsafe or haza rdous installation, which may r esult in a fire, explosion, property damage, personal injur y or loss of [...]

6 Saf ety Inf ormation  Due to the high opera ting temperatures this appliance should be located out of traf fic and aw ay fr om furniture, draperies, etc. Maintain proper clearance to c ombustible mantels and fireplace trim.  Children and adults should be alerted to the hazards of high sur f ace temperatures and should stay a way to av oid b[...]

7 30 1/4 768 mm 40 1016 mm 5 127 mm 17 432 mm 22 559 mm 21 1/2 546 mm 2 50 mm 13 330 mm 11 289 mm 7 1/2 191 mm 25 635 mm 20 508 mm 1 1/2 38mm 8 1/2 (216 mm) Minimum Fireplace Requirements The GI425 D V CAMDEN gas insert has been specifically designed to be installed into a solid fuel burning fa ctor y built[...]

8 Co vering the Fireplace Opening T wo cast iron surround styles ar e available f or the GI 425 Camden fireplace insert . Standard Classic Surround The GI425 Camden includes Surround P anels that will overlap a maximum fireplace opening 39” Wide x 29 1/2” High. The actual standard surround dimensions are 40” W ide x 30 1/4” High. Optional L[...]

9 Mantel and T rim Clear ance Figure 6. Minimum Mantel Clearances. Measure clear ances from the top and sides of the fireplace cabinet before installa tion of the cast iron surround panels. Hear th Requirements The Jøtul GI425 Camden does not requir e special hearth protec tion. Combustible flooring materials ma y be present direc tly in front of [...]

10 Masonry Fir eplace Installation When installing a GI425 DV Camden gas insert into a masonry fireplace the insert will be vented through dual 3” flexible gas aluminum liners. This co-linear installation includes a pair of 3” flex ducts that run from the insert completely through the e xisting chimney to the termination cap. One liner is attac[...]

11 V enting through a Masonry Fireplace 1. Measure height of the chimney to fireplace opening. Determine if both the intak e and exhaust will be extended to the top of the chim- ney . 2. Use tin snips to cut the appropriate lengths of flex for both the intake and exhaust. 3. Attach the appropriate ends of the flex to the chimney termination kit. 4.[...]

12 Prefabricated Fireplace Installation A fa ctory-built pref abricated fireplace will r equire a few modifications bef ore installa tion of the Jøtul GI425 Camden fireplace insert . Modification Steps: 1. Remo ve any fuel gra te or other components attached attached to the firebo x . On most models the firegra te is attached to the unit with brac[...]

13 V enting Installa tion Thr ough a Pref abricated Fireplace 1. Measure height of the chimne y to fireplace opening. Determine if both the intake and exhaust will be extended to the top of the chimney . 2. Cut the appropriate lengths of fle x for both the intak e and exhaust . 3. Attach the appropriate ends of the flex to the chimney termination k[...]

14 C onnec ting the Gas Supply Gas Supply Requirements ALL I NS T ALLA TIONS MUS T COMPL Y W I TH L OCAL CODE OR IN TH E ABSENCE OF LOCAL C ODE, MUS T CO M PL Y WITH T H E MOST R ECENT EDITION OF THE NA TIONAL FUEL GAS C ODE ANSI Z223.1/N FP A 54 OR CAN-B149. NO TE: I NS T ALL THE OPTIONAL BLO WER BEFORE PLUMBI NG THE GAS LIN E T O THE V AL VE. Shu[...]

15 The appliance must be isolated from the gas supply line by closing its individual manual gas shutoff v alve (gas cock) during any pressure testing of the gas supply piping system that is equal to or ex ceeds pressures of 1/2 psig (3.5 kPa). Inlet Pressure MI N M AX Natural Gas: 5.0 WC (1.24 kP a) 7.0 WC (1.74 kP a) Propane: 12.0 W C (2.98 kP a) [...]

16 C onv ersion Kit C ontents: #155300 - LP #155303 - NG • 1 R egulator T ower labeled for Propane • 3 R egulator T ower Screws • 1 Burner Orifice (3/32” NG, 1.45 mm LP) • 1 Pilot Orifice (#30 for LP , #51 for NG) • Label A - to be completed and applied to the con trol valv e. • Label B - apply to the fireplace Ra ting Plate as design[...]

17 T ighten new orifice into the base of the pilot assembly . • R eplace Pilot Hood by pushing it into the base. 5. Replace the Burner Tube: . Slip the end of the tube into the Air Shutter and SLI DE TUBE TO THE RIGHT TO COMPLET EL Y C O VER TH E BE S URE T O REMO VE THE BLA CK RU BB ER GASKET FROM TH E V AL VE. Figure 14 V alve R egulator replac[...]

18 W all Thermostat Installation Use Jøtul Thermostat #129706 or a 750 millivolt DC two-wire circuit thermostat to automatically con trol your fir eplace opera tion. The thermostat should be placed in the same room as the heater , typically 5’ off the floor . Av oid draf ty areas or any ar ea that ma y aff ect the accuracy of the thermostat. The[...]

19 Brick P anel Assembly CAU TION: T H ESE P ANELS ARE EXTREMEL Y FRAGI LE! SUPPORT EAC H PIECE WI TH BO TH HANDS AN D HANDLE TEN DERL Y . Install the optional Brick Panel Kit 155311 befor e placing the Logset . Place the panels in position in the order as numbered in F ig . 17. No fasteners or tools are requir ed. 1. Remov e the Glass Fr ame, if y[...]

20 Logset Assembly This is the heart of your Jøtul GI 425 Camden fireplace. Much time and eff o rt has been devoted to attaining a lively , realistic flame picture while simultaneously achieving ef ficient fuel combus- tion and eff e ctive heat output under a variety of installation conditions. The flame picture you experience, howeve r , will be [...]

21 Blower Installa tion 1. R un the 10 ft. power cord out from the fireplace to the nearest grounded power outlet . 2. W ith the Speed C ontrol in either the H I or LO W position, the fan will power on when the firebox comes up to opera ting temperatur e. (approxi- mately 10 -20 minutes ). See the Operation section for further details. Blower P owe[...]

22 Flame Appear ance / Air Shutter Adjustment THE GI425 GAS FI REPLACE IS SH I PPED FROM THE F ACT OR Y EQUI PPED T O USE NA TURAL G AS. IF THE BURN ER HAS BEEN CONVER TED FOR USE WITH PROP AN E, IT WI LL BE N ECE SSARY T O ADJUST THE AI R SHUTTER ON THE BUR NER TUB E T O ACHI EVE THE PROPER GAS T O AI R MIX. See fig . 27. WARNING: AIR SHUTTER ADJU[...]

23 CLOSED OPEN Figure 26. Proper flame pattern. Air Shutter Adjustment 1. Open the Lower Grill panel and locate the Air Shutter adjustment stem extending down from the firebo x floor . See fig . 27. 2. L oosen the wingnut and pull the stem to the forwa rd to open the air inlet and allow more air into the burner . Make adjustmen ts in 1/8” (3 mm) [...]

24 Oper ation 1. Y our GI425 gas fir eplace can be operated manu- ally using the On/Of f/ T -stat rocker switch or it can be automatically con trolled using an optional wall-mounted thermosta t and/ or remote control device. A separa te switch is provided for the optional for ced air blower kit . F amiliarize yourself with the location and func- ti[...]

25 Figure 30a. GI425 Controls - Burner Co ntrol and Blower Switch. ON OFF ST A T HI OFF LO Burner C ontrol Blower Function and Speed Con trol Manual Thermostatic or Remote Co ntr ol Blower Conr ol Blower Function The blower is controlled by a hea t-activa ted switch (snapstat) that will ON L Y function if the blower contr ol switch is in either the[...]

26 Maintenance Y our Jøtul GI425 Camden gas fir eplace and its venting system should be inspected bef ore use and at least annually by a qualified service technician. IMPORT ANT : ALWA YS TURN OFF THE GAS SUPPL Y T O THE FIREPLACE AND UNPL UG THE FORCED AIR BL OWER BEFORE ANY SER- VICE WORK IS PERFORMED ON THE FIRE- PLACE. Annual Cleaning V ent S [...]

27 Glass Panel or Gask et Replacement 1. W rap the new gasketing material ev enly around the edge of the glass, peeling back the protective strip to expose the adhesive as y ou go. Press the adhesiv e side down onto the glass sur face. Do not stretch the gasket . 2. Place the gasketed glass within the frame and pr ess each of the retainer clips bac[...]

28 1 2 3 8 10 26 28 12 22 23 24 18 19 11 13 15 22 Jøtul GI 425 D V Camden Classic lllustr ated P ar ts Break down 29 a b c d 32 37 38 33 34 36 35 39 21 14 31 30 21 27 25 16 4 5 6 7 17 76 76 76 9 17 77 77 76 45 48 49 50 51 52 54 55 57 58 59 60 61 62 63 64 40 41 43 44 66 67 68 72 42 47 56 65 59 70 69 64 63[...]

29 No. Description Part Number Use only genuine Jøtul Replacement Parts av ailable from your local Authorized Jøtul Dealer or by contacting: Jøtul North America 55 Hutcherson Dr . Gorham, ME 04038 207 591-6608 Jøtul GI 425 DV C amden Parts List No. Description Part Number 1. Control Door - Ma tte Black 10398092 Control Door - Blue Black 1039802[...]

30 SERVICE LOG : First Year Name of Technician________________________ Company Name____________________________ Date of service_____________________________ Work Per- formed____________________________ ____________________________________________ ____________________________________________ SERVICE LOG : Second Year Name of Technician______________[...]

31 7. Push in gas c ontrol knob sligh tly and turn counter - clockwise to “PILO T” . 8. P ush in control knob all the w ay and hold in. Immediately light the pilot by triggering the spark ignitor (push the red button r epeatedly) until pilot lights. Con tinue to hold the con trol knob in f or about one minute after the pilot lights. Release kno[...]

32 Jøtul AS P .O . Box 1411 N-1602 Fr edrikstad Norway Jøtul North America 55 Hutcherson Drive Gorham, Maine 04038-2634 July 2005 137449-C This appliance must be installed in conformance with local and national building r egulations. Before beginning the installation, it is impor tant that the these instruc tions be carefully read and understood.[...]