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Karcher SHD-R 3000 manual

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Table of contents for the manual

  • Page 1

    5.956-486 A2005937 (06/03) SHD-R 3000 Betriebsanleitung ! www.karcher.com[...]

  • Page 2

    Operating Instructions T o be handed to the operator Read these instructions carefully before star ting up the unit Retain f or future ref erence Notes about these operating instructions Before starting up the interior cleaner for the first time, please carefully read through these instructions. In particular, you should note all the safety informa[...]

  • Page 3

    English SHD-R 3000 5.956-486 A2005937 (06/03) A. For your safety 1 . Safety information and instructions 2 . Noise protection 3 . Authorized operators 4 . Personal protective equipment 5 . Emergency drill 6 . Safety devices 7 . Applicable regulations 8 . Using the system for its intended purpose 9 . Special conditions in hazardous area 10. Schemati[...]

  • Page 4

    SHD-R 3000 English 5.956-486 A2005937 (06/03) 1 . Safety information and instructions The following symbols are used throughout these Operating Instructions: ! Danger! Denotes an immediate and present danger. Failure to observe this notice could lead to severe injury or death. Caution! Denotes a potentially hazardous situation. Failure to observe t[...]

  • Page 5

    English SHD-R 3000 5.956-486 A2005937 (06/03) A2 A. For your safety 5 . Emergency drill  Turn mains supply voltage off at system master switch.  Turn off supply of cleaning liquid.  If a handgun is being used, release any remaining pressure in the system by pressing the lever on the handgun. 6 . Safety devices Safety valve ! Danger! Injury[...]

  • Page 6

    SHD-R 3000 English 5.956-486 A2005937 (06/03) A3 8 . Using the system for its intended purpose This system is used for pumping a cleaning liquid at high-pressure, for the purpose of:  with the handgun attached – cleaning containers, boxes, cases and equipment parts, etc.  with the interior cleaner attached – cleaning enclosed containers, [...]

  • Page 7

    English SHD-R 3000 5.956-486 A2005937 (06/03) A4 A. For your safety 1 0 . Schematic diagram of area classification[...]

  • Page 8

    SHD-R 3000 English 5.956-486 A2005937 (06/03) A5 A. For your safety 11. Area Classification In the BetrSichV and EN 1127-1, hazardous (potentially explosive) areas are classified into zones according to the frequency and duration of the occurrence of hazardous, potentially explosive atmospheres. It is the responsibility of the owner/ operator to de[...]

  • Page 9

    English SHD-R 3000 5.956-486 A2005937 (06/03) 1 . T ypes of system Static or mobile systems The static system  is intended to be installed on a base,  has been mounted onto a rigid steel frame,  is most suitable for use in conjunction with fixed-installation high-pressure lines. B. T ypes of system, and operating information The mobile sys[...]

  • Page 10

    SHD-R 3000 English 5.956-486 A2005937 (06/03) B2 B. T ypes of system, and operating information Cleaning liquids T ype of system (see rating plate) Cleaning liquid W orking pressure/ Pressure setting for safety v alve [bar] Comments SHD-R 3000 (F) - W ater - VE -water * - W ater with Kärcher-RM 50/65 Standard version SHD-R 3000 (F) S - W ater - VE[...]

  • Page 11

    English SHD-R 3000 5.956-486 A2005937 (06/03) B3 B. T ypes of system, and operating information Cleaning liquids T ype of system (see rating plate) Cleaning liquid W orking pressure/ Pressure setting for safety v alve [bar] Comments SHD-R 3000 (F) SSR - W ater - VE -water - W ater with Kärcher-RM - Acids 1) - Alkali solutions 2) 85/100 - The pisto[...]

  • Page 12

    SHD-R 3000 English 5.956-486 A2005937 (06/03) B. T ypes of system, and operating information B4 Cleaning liquids T ype of system (see rating plate) Cleaning liquid W orking pressure/ Pressure setting for safety v alve [bar] Comments SHD-R 3000 (F) SLA – W ater – VE water* – W ater with Kärcher-RM – Alkali s ol u ti on s 2) 85/100 – – ?[...]

  • Page 13

    English SHD-R 3000 5.956-486 A2005937 (06/03) B5 B. T ypes of system, and operating information 2 . System start-up Emergency drill  Turn mains supply voltage of at system master switch.  Turn off supply of cleaning liquid.  If a handgun is being used, release any remaining pressure in the system by pressing the lever on the handgun. Worki[...]

  • Page 14

    SHD-R 3000 English 5.956-486 A2005937 (06/03) C1 C. System functions 1 Transmission casing 2 Crankshaft with drive 3 Seal (oil compartment) 4 Gland 5 Seal (grease compartment) 6 Lubrication nipple or leakage pipe 7 Sealing pack (high-pressure) 8 Piston 9 Suction valve 10 Pressure valve[...]

  • Page 15

    English SHD-R 3000 5.956-486 A2005937 (06/03) C2 C. System functions Operational sequence of the high- pressure pump  Cleaning liquid is taken in by the piston.  Suction valves (9) prevent cleaning liquid from flowing backwards.  Action of piston pumps cleaning liquid onwards.  Pressure valves (10) prevent cleaning liquid from flowing b[...]

  • Page 16

    SHD-R 3000 English 5.956-486 A2005937 (06/03) D1 D . T echnical specifications Unit SHD-R 3000 (F) SHD-R 3000 (F) S SHD-R 3000 (F) SSR 1) SHD-R 3000 (F) SLA 1) SHD-R 3000 (F) SV A SHD-R 3000 (F) LM Electrical connection T ype of current F r equency Hz 3~ 50* 3~ 50* 3~ 50* V oltage V 400** 400** 400** Motor rating with Class of protection IP55 Class[...]

  • Page 17

    English SHD-R 3000 5.956-486 A2005937 (06/03) E1 E. Care and maintenance 1 . General information It is a fundamental requirement for ensuring that this system functions safely and reliably that maintenance is carried out regularly in accordance with the following schedule. Use only original spare parts supplied by the manufacturer or recommended al[...]

  • Page 18

    SHD-R 3000 English 5.956-486 A2005937 (06/03) E2 E. Care and maintenance 2 . Maintenance schedule Frequency T ype of pump SHD-R 3000 (F) Action Pr ocedure By whom? 1, 2, 4, 10 hours after initial star t- up . LM SLA SSR Regulate tension in compression glands See Maintenance Tasks Operator Once only after first 100 operating hours all Check tension [...]

  • Page 19

    English SHD-R 3000 5.956-486 A2005937 (06/03) E3 E. Care and maintenance 2 . Maintenance schedule Frequency T ype of pump SHD-R 3000 (F) Action Procedure By whom? Monthly or after e very 160 operating hours Standard S / SV A Check pump f or leaks If during operation more than 5 droplets per minute leak from the pump , tighten piston seal Operator S[...]

  • Page 20

    SHD-R 3000 English 5.956-486 A2005937 (06/03) E4 E. Care and maintenance 3 . Maintenance tasks Changing the oil ! Danger! Burns hazard due to hot oil and hot system components. Allow pump to cool down for 15 minutes before changing oil. i Important! Waste oil may only be disposed of by the operators of special collection points. Please deposit your[...]

  • Page 21

    English SHD-R 3000 5.956-486 A2005937 (06/03) E5 E. Care and maintenance V-belt Test tension of V-belt and adjust as follows:  Switch off system, and ensure that it cannot be switched back on again unintentionally.  Remove guard over V-belt.  Test belt tension. Press down on belt which should not move by more than 1 cm. If necessary, adjus[...]

  • Page 22

    SHD-R 3000 English 5.956-486 A2005937 (06/03) F1 F . T r oubleshooting Who is permitted to repair faults on the system?  Operator Tasks that are marked “Operator” may only be carried out by persons who have been instructed in the safe operation and maintenance of high-pressure systems.  Qualified electrician Persons who have a professiona[...]

  • Page 23

    English SHD-R 3000 5.956-486 A2005937 (06/03) F . T r oubleshooting F2 1 . Fault-finding Prob lem Component P ossible cause Remedy By whom? System does not star t up Control circuitr y No v oltage supply to system or control circuitr y Check mains v oltage Electrician Control circuitr y F ault on – motor contactor – fuses Check Electrician Cont[...]

  • Page 24

    SHD-R 3000 English 5.956-486 A2005937 (06/03) F3 F . T r oubleshooting 1 . Fault-finding Prob lem Component P ossible cause Remedy By whom? Knocking noise V -belt V -belt has snapped Replace V -belt (see Maintenance T asks) Operator Detergent metering on suction side of pump (Accessor y kit) Pump is taking in air – – Fill up with cleaning liqui[...]

  • Page 25

    English SHD-R 3000 5.956-486 A2005937 (06/03) ! Hazard! The following mounting and accessory kits must not be used for operation with solvents or in a hazardous (potentially explosive atmosphere) area. 1 . Mounting kits (non-hazardous area) Float tank with float valve Function  The float valve fitted inside the float tank controls the level of l[...]

  • Page 26

    SHD-R 3000 English 5.956-486 A2005937 (06/03) G2 Pressure-relief valve Function  The pressure-relief valve is an integrated solenoid valve.  The pressure-relief valve is only active during the start-up phase when the system is configured for star-delta starting.  When the pressure-relief valve is opened, the liquid delivered by the pump fl[...]

  • Page 27

    English SHD-R 3000 5.956-486 A2005937 (06/03) G3 G. Mounting kits and accessories Figure A 170/1[...]

  • Page 28

    SHD-R 3000 English 5.956-486 A2005937 (06/03) G4 G. Mounting kits and accessories Figure A 172[...]

  • Page 29

    English SHD-R 3000 5.956-486 A2005937 (06/03) G5 G. Mounting kits and accessories Figure A 173[...]

  • Page 30

    SHD-R 3000 English 5.956-486 A2005937 (06/03) G6 G. Mounting kits and accessories Figure A 161[...]

  • Page 31

    English SHD-R 3000 5.956-486 A2005937 (06/03) G7 G. Mounting kits and accessories Figure A 154[...]

  • Page 32

    SHD-R 3000 English 5.956-486 A2005937 (06/03) H1 H. W arranty The applicable warranty conditions in different countries are issued by the respective national distributor of KÄRCHER products. In the event of a warranty claim, please contact your original dealer or the nearest authorized customer service centre.[...]

  • Page 33

    English SHD-R 3000 5.956-486 A2005937 (06/03) I1 I. System installation This system should only be installed by  Kärcher Customer Service engineers,  persons who have been specially authorized by Kärcher. Unpacking the system Unpack the system and deliver the packag- ing materials to an appropriate collection point for recycling. For static[...]

  • Page 34

    SHD-R 3000 English 5.956-486 A2005937 (06/03) I. System installation I2 Dimensional diagram: Static system Mobile system approx. 1100[...]

  • Page 35

    English SHD-R 3000 5.956-486 A2005937 (06/03) J1 J. Declaration of Conformity EC Declaration of Conformity We herewith declare that the design and type of machine named in the following as well as the model marketed by us complies with the relevant fundamental health and safety requirements of the EC Directives. This declaration becomes invalid if [...]

  • Page 36

    SHD-R 3000 English 5.956-486 A2005937 (06/03) J2 J. Declaration of Conformity EC Declaration of Conformity We herewith declare that the design and type of machine named in the following as well as the model marketed by us complies with the relevant fundamental health and safety requirements of the EC Directives. This declaration becomes invalid if [...]

  • Page 37

    English SHD-R 3000 5.956-486 A2005937 (06/03) K1 K. T est recor d T ype no.: Factory no.: Commissioned on: T ests carr ied out on: .............................................................................................................. Results ....................................... Signature T ests carr ied out on: ..........................[...]