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Kawasaki 78410 manual

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Table of contents for the manual

  • Page 1

    Kawasaki ® ZX-7 Owner ’ s Manual with Assembly Instructions Please read this manual and save it with your original sale’s receipt. For Model 78410 T ools needed for assembly: Phillips Screwdriver , Slotted Screwdriver , Hammer , Safety Scissors. Use only with Power Wheels ® Type H Battery, Power Wheels ® 25 Amp Fuse and Power Wheels ® Type [...]

  • Page 2

    W ARNING • Children can be harmed by small parts, sharp edges and sharp points in the vehicle’ s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle the battery or other parts, or help in assembly . • Keep small parts and plastic bags out of children’ s reach. [...]

  • Page 3

    CAUTION • Do not operate the vehicle for the first time until you have inserted the 25 amp fuse into the battery and charged the batter y for at least 18 hours. Never charge the battery longer than 30 hours. • After first-time use, r echarge the batter y for at least 18 hours after each use. Never char ge the battery longer than 30 hours. • U[...]

  • Page 4

    T able of Contents A Message to Parents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 B Important Infor mation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 C P[...]

  • Page 5

    Impor tant Infor mation • Carefully read this manual for important safety infor mation and operating instructions befor e using your vehicle. • Please complete and retur n the enclosed V ehicle Registration Card, or call 1-800-348-0751 to register your vehicle by phone. • The Kawasaki ® ZX-7 is designed for use by children 1 1 / 2 - 4 years.[...]

  • Page 6

    Pa r t s C Not Shown: Literature Bag 6-V O L T C H A R G E R Small Parts Bag Hubcap – 2 Battery Retainer 6 If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. Please save all packaging material until assembly is complete to ensure that no parts are d[...]

  • Page 7

    Wheel Bushing – 2 #6 x 3 / 8 " Screw – 2 #8 x 7 / 8 " Screw Cap Nut – 3* #8 x 1 1 / 2 " Screw – 4 25 Amp Fuse –2* Radio Knob – 2 Fairing Not Shown: Label Sheets 6 V olt Battery L Left Handlebar 7 Pa r t s Gas Cap #8 x 3 / 4 " Screw – 4 All Screws Shown Actual Size V ehicle Body Seat Front Axle Right Handlebar Front[...]

  • Page 8

    Par ts Diagram FOR MODEL 78410 6 VOL T 8 Kawasaki ® ZX-7 44 45 46 48 6 21 12 19 CHARGER 18 15 17 16 49 43 42 41 14 13 12 9 8 39 38 40 37 12 36 52 10 35 34 33 32 2 31 30 1 29 28 22 4 51 20 27 26 25 5 7 23 24 17 11 50 ASSEMBLY A MOTOR/GEARBOX ASSEMBLY SEE ASSEMBLY A[...]

  • Page 9

    Par ts List E I tem No. Description Part No. Qty. 1 Battery 80008-0110 1 2 25 amp Fuse 80014-0070 1 3 Wheel Driver Screw 80006-0017 1 4 Foot Switch 80014-0022 1 5 Motor/Gearbox Assembly 74780-0640 1 6 Wiring Har ness 80064-0083 1 7 Driver 80001-0247 1 8 Windshield 80063-0068 1 9 Lens Cover Set 80030-0074 1 10 .354 Retainer w/Body 80047-0104 2 11 7 [...]

  • Page 10

    10 First-Time Batter y Charging F W ARNING • The battery must be handled by adults only . • Never allow childr en to charge the batter y . Batter y charging must be done by adults only . A child could be injur ed by the electricity involved in charging the batter y . • Use of the wr ong type batter y , fuse or charger could cause a fire or ex[...]

  • Page 11

    ® ® • Squeeze the Lock-In TM connector tabs on the charger connector and plug it into the battery connector . • Plug the charger into a standard 120 volt wall outlet. Note: If power flow to the wall outlet is controlled by a switch, make sure the switch is “ON”. • Before first time use, charge the battery for at least 18 hours. Never ch[...]

  • Page 12

    Assembly Do Not Omit Any Steps. Please set aside at least 30 minutes for assembly . • Position a handlebar plug against the top end of a handlebar . • Moisten a hand grip with war m water . • Slide the hand grip onto the end of the handlebar . • Repeat this procedure to attach the other handlebar plug and handgrip to the other handlebar . ?[...]

  • Page 13

    • Apply labels to the dashboard as shown. • Make sure the areas where the labels will be applied are clean and dry. • For best adhesion, avoid applying labels more than once. 4 • Snap the key assembly and radio knobs into the dashboard. Please Note: Gently squeeze the tabs on the radio knobs together before inserting the knobs into the dash[...]

  • Page 14

    • Insert the four tabs on the underside of the windshield into the holes in the fairing. • Press fir mly on the windshield to fit the tabs into the holes. 7 14 Windshield Assembly Fairing • Lay the vehicle body on its belly. • Fit the dashboard onto the top of the swivel bracket. • Align the screw holes in the dashboard and swivel bracket[...]

  • Page 15

    Assembly • Stand the vehicle body on its rear wheels. • Fit the fairing onto the front of the swivel bracket. • Align the screw holes in the front of the fairing with the holes in the swivel bracket. • Insert two #8 x 1 1 / 2 " screws into the fairing. • T ighten the screws with a Phillips screwdriver . Do not over-tighten. 9 Swivel [...]

  • Page 16

    • Fit the fender onto the ends of the handlebars. • Slide the fender up the handle- bars to the fairing. 10 • Fit one end of the front axle into a cap nut. • T ap the front axle with a hammer to secure the cap nut on the front axle. 11 Assembly 16 12 • Remove the rubber bands from the shock sets and dispose of the rubber bands. • Using [...]

  • Page 17

    14 Assembly • Slide the front axle through the hole in the shock halves and handlebar . 13 17 15 • Fit and hold an inner shock half to the inside of a handlebar . • Fit and hold an outer shock half to the outside of the same handlebar . • Make sure the top ends of the shock halves fit into the fender . • Fit a wheel bushing into the hole [...]

  • Page 18

    18 Assembly • Fit and hold an inner shock half to the inside of the exposed handlebar . • Fit and hold an outer shock half to the outside of the same handlebar . • Make sure the top ends of the shock halves fit into the fender . 16 • Position the front wheel between the handlebars. • Slide the front axle through the front wheel. 17 18 •[...]

  • Page 19

    Assembly • Position the vehicle upright. • Apply headlight labels to the fairing as shown. • Make sure the areas where the labels will be applied are clean and dry. • For best adhesion, avoid applying labels more than once. 19 L • Align the “L” on the left headlight lens with the “L” in the left head- light on the fairing. • Ins[...]

  • Page 20

    • Snap the gas cap into the vehicle body. 22 • Insert the tabs on the front of the seat into the vehicle body. • Lower the seat. 23 Assembly Proper label application will help to keep the labels looking their best! • W ash your hands before applying the labels. • Make sure the areas where the labels will be applied are clean and dry. Wipe[...]

  • Page 21

    • Lift the seat to access the battery compartment. 1 Batter y Installation H • Place the battery upright in the battery compartment. Make sure the battery connector extends towards the rear of the vehicle. • Make sure a Power Wheels ® 25 amp fuse in good condition is installed in the battery. 2 Important Note: Use only a Power Wheels ® Type[...]

  • Page 22

    Batter y Installation • Squeeze the tabs on each side of the motor harness connector . • Plug the battery connector into the motor harness connector . Please Note: If the battery connector will not plug into the motor harness connector , tur n it over and try again! Do not force the battery connector into the motor harness connector . 5 • Low[...]

  • Page 23

    Batter y Installation • Rotate the lock fastener 1 / 4 turn using a slotted screwdriver to lock the battery compartment. • T o make sure the lock fastener is locked, insert the blade of the screwdriver under the back of the seat and push down on the screwdriver handle. The seat should not lift. 7 23 • Lower the seat. Note: Make sure the tabs [...]

  • Page 24

    Charging the Batter y I W ARNING • The battery must be handled by adults only . • Never allow childr en to charge the batter y . Batter y charging must be done by adults only . A child could be injured by the electricity involved in char ging the batter y . • Use of the wr ong type batter y , fuse or charger could cause a fire or explosion, r[...]

  • Page 25

    2 • Squeeze the tabs on the motor harness connector to unplug it from the battery connector . • Squeeze the tabs on the charger connector to plug it into the battery connector . • Plug the charger into a standard 120 volt wall outlet . Note: If power to the outlet is controlled by a wall switch, make sure the switch is “ON”. • Charge th[...]

  • Page 26

    Batter y Handling/Care/Disposal J W ARNING • The battery must be handled by adults only . • Never permit a child to handle the batter y . The battery is heavy and contains sulfuric acid (electrolyte), and if dr opped, could result in a serious injury . Read the cautions on the back panel of the battery . • Never lift or carry the batter y by [...]

  • Page 27

    • Adult supervision is r equired. Childr en do not have the judgement necessary to avoid many accidents. Be sure that children operating this vehicle can do so safely and that they are supervised at all times. • Never use on or danger ously close to steps, inclines greater than 10˚, r oadways, bodies of water , low obstructions or in the dark.[...]

  • Page 28

    10˚ Rules for Safe Driving Incline should never be more than 10° • While driving across a steep slope, the vehicle may tilt and tip over . The wheels could lose traction causing the vehicle to slip. • While driving up a steep incline, the motor may stop and the vehicle could roll backwards at an unsafe speed. 8. Do not operate the vehicle nea[...]

  • Page 29

    29 STOP GO How to Operate your V ehicle L • Press down on the foot pedal to drive. • Lift your foot from the foot pedal to stop. Y our Kawasaki ® ZX-7 has a patented, electronic braking system that automatically stops the vehicle when your child ’ s foot if lifted from the pedal. • Help your child practice steering and stopping so that he [...]

  • Page 30

    ? Questions and Answers M Q. How often do I need to charge the battery? A. Charge the battery for a minimum of 18 hours after each use of the vehicle or whenever the vehicle begins to slow down. When the vehicle is not in regular use, charge the battery at least once a month until normal use is resumed. Q. How much riding time should I get after ch[...]

  • Page 31

    Problems and Solutions Guide N Problem Possible Cause Solution V ehicle does not run Undercharged battery Charge the battery . A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge battery for at least 18 hours after each use. Never charge the battery longer than 30 [...]

  • Page 32

    V ehicle was running but Loose wire or loose connectors Check all wir es and connectors. Make sure the batter y suddenly stopped connector is tightly plugged into the motor harness connector . Wr ong type or improperly installed fuse Make sure that the battery has a properly installed Power Wheels ® 25 amp fuse installed before charging. For best [...]

  • Page 33

    Problem Possible Cause Solution V ehicle runs sluggishly Undercharged battery Charge the batter y . A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 18 hours after each use. Never charge the battery longer than 30 hours. Check all connec[...]

  • Page 34

    Problem Possible Cause Solution Sometimes the vehicle doesn’t Loose wire or connector Check all wires around the motor and all connectors to run, but other times it does make sure they ar e tight. Motor or electrical switch damage Contact your local Power Wheels ® Authorized Service Center for diagnosis and repair . When the foot pedal is presse[...]

  • Page 35

    Statement of Limited W arranty O 90-day limited warranty for the Power Wheels ® Ride-On T oy V ehicle A 6-month battery warranty applying only to those 6-volt battery which was included by Power Wheels ® , with the Power Wheels ® vehicle when originally pur chased. This limited warranty covers the Power Wheels ® ride-on vehicle and the 6-volt b[...]

  • Page 36

    Authorized Ser vice Centers COLORADO COLORADO SPRINGS - Nelson Appliance Repair , Inc., 1220 E. Fillmore, 80907, (719) 635-1928 DENVER - Appliance Service, 4262 Lowell Blvd., 80211, (303) 458-1109, (800) 631-0941 (CO, WY only) DENVER (ENGLEWOOD) - Appliance Service, 3932 S. Broadway , 80110, (303) 781-1227 (800) 553-1864 GRAND JUNCTION - V & L [...]

  • Page 37

    Authorized Ser vice Centers MASSA CHUSETTS BOSTON (MEDFIELD) - Wills Hardw are, 5 Janes A venue, 02052, (508) 359-4381 BOSTON (W AL THAM) - Suburban Appliance Service Center , Inc., 271 Moody Street, 02154, (617) 893-6694 QUINCY - Appliance Service and Parts, Inc., 582 W ash- ington Street, Route 3A, 02169, (617) 773-6656 SALEM - Fix Master , Inc.,[...]

  • Page 38

    Authorized Ser vice Centers OKLAHOMA OKLAHOMA CITY - Brand Service Center, 538 N. P ennsylvania Av enue, 73107, (405) 235-0583 TULSA - H.L. Moss, Inc., 1714 E. 15th Street, 74104, (918) 744-1305, (800) 248-5948 OREGON PORTLAND - Oregon Appliance 2137 East Burnside Street, 97214, (503) 235-6681, PENNSYL V ANIA AL T OONA - Frye’ s Sweeper & Sew[...]