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Kawasaki 840091 manual

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Table of contents for the manual

  • Page 1

    MODEL #840091 FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR 1-800-590-3723 Printed in China 87-1904-60957 KAW ASAKI™ IS A TRADEMARK LICENSED BY KA WASAKI™ MOTORS CORP ., U.S.A., WHICH DOES NOT MANUF ACTURE OR DISTRIBUTE THIS PRODUCT . CONSUMER INQUIRES SHOULD BE DIRECTED TO: ©COPYRIGHT[...]

  • Page 2

    USING THE DRILL PRESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 DRILLING WOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30 DRILLING MET AL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31 SECTION FOUR MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . .[...]

  • Page 3

    GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS READ AND UNDERST AND ALL INSTRUCTIONS. Failure to follow all instruc- tions listed below may result in electric shock, fire and/or serious personal injury . KEEP GUARDS IN PLACE AND IN WORKING ORDER. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting wren[...]

  • Page 4

    This drill press is equipped with a grounded 3-wire power cord with a 3-prong plug. If the power cord will not fit into the wall plug, an approved adapter can be used as long as it is connected to the center screw in the wall plate. See Figure 1 and the steps below to use an AC grounding adapter: 1. Remove the cover plate mounting screw. 2. Insert [...]

  • Page 5

    USE ONL Y DRILL BITS, SANDING DRUMS, AND OTHER ACCESSORIES that are designed for the various speeds of this drill press. The drill bits, sanding drums and other accessories should have a shank size 1/2" OR SMALLER. Unsuitable drill bits can break without warning throwing fragments outward at high speeds possibly causing severe injuries. Contac[...]

  • Page 6

    SECURE THE ELECTRICAL POWER CORD when the drill press is not in use to prevent unauthorized use of the tool and/or to prevent children from acciden- tally turning it on. ADDITIONAL INFORMA TION about the proper use of bench-mounted drill presses is available from the Power T ool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www .powertoo[...]

  • Page 7

    FUNCTIONAL DESCRIPTION CONTROLS AND COMPONENTS: 1. Column Base 2. Column Assembly 3. Column 4. Column Rack 5. T able Crank 6. T able Support 7. T able Crank Assembly 8. Work T able 9. Vise 10. Vise Clamp 11. Knob (and mtg Hardware) 12. Collar ASSEMBL Y DO NOT connect the power cord to the AC receptacle until the drill press is completely assembled [...]

  • Page 8

    T o minimize crank handle backlash, tighten the support lock, rotate the elevation worm shaft clockwise, assemble the crank tightly against the table support and tighten setscrew . 11.Check column collar for proper adjustment. 12.Collar should not be aligned on the column. 13.Position rack so it will slide freely in the collar when rotated 360 (aro[...]

  • Page 9

    INST ALLING THE HEAD ASSEMBL Y The Head Assembly weighs approximately 55 pounds. Use caution when lifting it onto the column assembly . It is recommended that two people lift the head assembly onto the column. 1. Remove and discard the protective bag from head assembly . 2. Carefully lift head assembly above the column tube. See CAUTION above. 3. L[...]

  • Page 10

    18 17 INST ALLING THE CENTER PULLEY The head assembly contains three pulleys. The first pulley is on the is on the spindle shaft and the third pulley is on the motor shaft. The center pulley acts as an idler pulley making the installation and remo val of belts easi er . This pu lley plays an essential role in allowing the operator a safe way to eas[...]

  • Page 11

    SQUARING THE WORKT ABLE The combination square must be “true” when used to square the worktable. See T ools Required for Assembly . This is essential in order to do precision drilling. 1. Insert a straight, ground steel rod, approxi- mately 3" long (not included) into the drill check and tighten. 2. Raise the table to working height. 3. Pl[...]

  • Page 12

    NEVER OPERA TE LASER IF THE UNIT IS DEFECTIVE OR THE COVER OR SEAL IS DAMAGED. DO NOT SERVICE LASER. The laser unit must be returned to the factor y for any service or repair . Service or repair must be handled by authorized factory trained technicians. Do not open the laser unit except to change batteries. REMOVE BA TTERIES IF THE LEVEL IS TO BE S[...]

  • Page 13

    It is recommended that an approved ANSI full-face shield, that is impact resistant, be worn during all drill press operations. Should the full-face shield not be available, approved ANSI safety glasses with impact resistant lenses and side shields MUST be used as a substitute. DO NOT use normal glasses. If prescription glasses are necessar y , wear[...]

  • Page 14

    9. Grasp the feed handles and rotate them toward the front of the drill press low- ering the drill bit onto the workpiece. This step is necessary to ensure the hole will be where it is intended. Make any adjustments necessary . 10.Plug the drill press power cord into the AC power source. Insert the YELLOW key into the ON/OFF switch. ADJUSTING THE T[...]

  • Page 15

    SETTING THE DRILLING DEPTH ADJUSTMENT T urn t he dril l pre ss ON/O FF switc h to t he OFF posit ion a nd dis con nec t the AC powe r to pre ven t dril l pr ess from ac cid ent all y tur nin g on. The drilling depth adjustment is used when more than one hole is to be drilled to exactly the same depth (i.e. drilling holes for spindles in a handrail)[...]

  • Page 16

    DRILLING THROUGH WOOD: 1. Position the workpiece so that the hole to be drilled is over the center hole on the worktable. 2. Place a piece of scrap material under the workpiece to prevent “splintering” on the bottom side of the workpiece. 3. Clamp BOTH the workpiece and the scrap material to the worktable. 4. Select the proper speed for the wor[...]

  • Page 17

    TROUBLE PROBABLE CAUSE SOLUTION When drilling metal, it is a good practice to keep the workpiece lubricated. This prevents galling and eventual seizing of the drill bit. Some drill bit models have accessories that automatically lubricate the metal workpiece. Call Alltrade Customer Service at 1-800-590-3723 to see if a lubricating accessor y is avai[...]

  • Page 18

    SPECIFICA TIONS SPECIFICA TIONS Voltage 120V 60 Hz Rated Current 7.8 A No-Load Speed (motor) 1700 RPM Max. Distance From Spindle Axis T o Surface Of Column: 7 3/4" (197mm) Max. Distance From Spindle End T o Surface Of T able: 26 1/8" (664mm) Spindle T ravel: 3 3/8" (86mm) Chuck Capacity 5/8" (16mm) Range of Spindle Speeds 240-32[...]

  • Page 19

    found to be defective and subject to warranty . Alltrade retains the sole discretion to determine whether any item or part is nonconforming and, if so, whether the item and/or part will be repaired and/or replaced. If the unit is repaired, new or reconditioned replacement parts may be used. If Alltrade chooses to replace the product, it may replace[...]

  • Page 20

    REPRESENT A TIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES. IN NO EVENT , WHETHER AS A RESUL T OF A BREACH OF CONTRACT , WAR R AN TY , T ORT (I NC LU D IN G NE GL I GE NC E) OR O TH E RW IS E, SH AL L ALL TRADE’S AND/OR ITS REPRESENT A TIVE(S)’ LIABILITY EXCEED THE PRICE OF THE PRODUCT . ANY AND ALL LIABILITY CONNECTED WITH THE[...]