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Kawasaki 840139 manual

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Table of contents for the manual

  • Page 1

    MODEL #840139 13" DRILL PRESS INSTRUCTION MANUAL FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR 1-800-590-3723 Printed in China 87-1904-60957 KAW ASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP ., U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT . CONSUMER INQUI[...]

  • Page 2

    INSERTING LASER BA TTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 SECTION FOUR MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 3

    GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS READ AND UNDERST AND ALL INSTRUCTIONS. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injur y . 1. KEEP GUARDS IN PLACE AND IN WORKING ORDER. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting[...]

  • Page 4

    This drill press is equipped with a grounded 3-wire power cord with a 3-prong plug. If the power cord will not fit into the wall plug, an approved adapter can be used as long as it is connected to the center screw in the wall plate. See Figure 1 and the steps below to use an AC grounding adapter: 1. Remove the cover plate mounting screw . 2. Insert[...]

  • Page 5

    9. USE ONL Y DRILL BITS, SANDING DRUMS, AND OTHER ACCESSORIES that are designed for the various speeds of this drill press. The drill bits, sanding drums and other accessories should have a shank size 1/2" OR SMALLER. Unsuitable drill bits can break without warning throwing fragments outward at high speeds possibly causing severe injuries. Con[...]

  • Page 6

    30. ADDITIONAL INFORMA TION about the proper use of bench-mounted drill presses is available from the Power T ool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Additionally , you can refer to the Ame[...]

  • Page 7

    FUNCTIONAL DESCRIPTION CONTROLS AND COMPONENTS: 1. Column Base 2. Column Assembly 3. Column 4. Column Rack 5. T able Crank 6. T able Support 7. T able Crank Assembly 8. T able 9. Vise 10. Vise mtg Hardware 11. Knob (and mtg Hardware) 12. Collar ASSEMBL Y DO NOT connect the power cord to the AC receptacle until the drill press is completely assemble[...]

  • Page 8

    T o minimize crank handle backlash, tighten the support lock, rotate the elevation worm shaft clockwise, assemble the crank tightly against the table support and tighten setscrew. 11.Check column collar for proper adjustment. 12.Collar should not be aligned on the column. 13.Position rack so it will slide freely in the collar when rotated 360 (arou[...]

  • Page 9

    6. Install the setscrews in the holes on the right side of the head assembly . 7. Using a 5mm “L” hex wrench (located in the loose parts box) securely tighten the setscrews. INST ALLING BEL T GUARD KNOB T o av oi d po ssib le in ju ry , alw ay s ke ep the b elt gua rd clo sed du ri ng dri ll pr es s op erat ion . Fa il ur e to do so co uld r es[...]

  • Page 10

    18 17 ADJUSTING THE DRIVE PULLEYS The drive pulleys on the spindle shaft and the motor shaft may loosen during shipment. It is crucial that these pulleys are the same height on their respective shafts. Failure to square these pulleys could result in premature belt wear or damage to the motor and spindle bearings or both. 1. Lay a straightedge acros[...]

  • Page 11

    SQUARING THE WORKT ABLE The combination square must be “true” when used to square the worktable. See T ools Required for Assembly . This is essential in order to do precision drilling. 1. Insert a straight, ground steel rod, approxi- mately 3" long (not included) into the drill check and tighten. 2. Raise the table to working height. 3. Pl[...]

  • Page 12

    DO NOT attempt to perform any drilling operations until the worktable is securely locked in position with the table lock clamp. Failure to lock the worktable could cause it to unexpectedly tilt causing the workpiece to bind on the drill bit. This could cause severe damage to the drill press and severe injur y to operator from pieces of drill bit fl[...]

  • Page 13

    ADJUSTING THE T ABLE HEIGHT T urn the drill press ON/OFF switch to the OFF position and disconnect the AC power to prevent drill press from accidentally turning on. 1. Loosen the table lock handle. 2. T urn the table crank handle count- er -clockwise to lower the work- table and clockwise to raise it. 3. Adjust the worktable to the desired height. [...]

  • Page 14

    SETTING THE DRILLING DEPTH ADJUSTMENT T urn the drill pre ss ON/O FF switc h to t he OFF posit ion a nd dis con nec t the AC powe r to pre ven t dril l pre ss fro m acc ide nta lly turni ng on. The drilling depth adjustment is used when more than one hole is to be drilled to exactly the same depth (i.e. drilling holes for spindles in a handrail). 1[...]

  • Page 15

    DRILLING THROUGH WOOD: 1. Position the workpiece so that the hole to be drilled is over the center hole on the worktable. 2. Place a piece of scrap material under the workpiece to prevent “splintering” on the bottom side of the workpiece. 3. Clamp BOTH the workpiece and the scrap material to the worktable. 4. Select the proper speed for the wor[...]

  • Page 16

    NEVER LOOK INTO THE LASER BEAM. Any contact with the eyes by the beam could cause injur y . Do not use the laser when cutting reflective materials. DO NOT AIM THE LASER BEAM A T ANYONE OR A T REFLECTIVE SURF ACES. CLASS 2M LASER PRODUCT . Any contact with the eyes by the beam could cause injury . Ensure the laser beam is turned on only when the too[...]

  • Page 17

    TROUBLE PROBABLE CAUSE SOLUTION REPLACING LASER BA TTERIES The laser runs on two AAA batteries which are located beneath the “ON/OFF” switch. When the laser light begins to dim, change both batteries. NEVER mix old batteries with new. TO CHANGE LASER BA TTERIES: 1. Open batter y compartment cover . 2. Make sure batteries are correctly positione[...]

  • Page 18

    SPECIFICA TIONS SPECIFICA TIONS Voltage 120V 60 Hz Rated Current 6.6 A No-Load Speed (motor) 1725 RPM Max. Distance From Spindle Axis T o Sur face Of Column: 6 5/8" (170.275mm) Max. Distance From Spindle End T o Sur face Of T able: 30 3/4" (781.050mm) Spindle T ravel: 3 1/8" (79.375mm) Chuck Capacity 5/8" (15.875mm) Range of Spi[...]

  • Page 19

    item and/or part will be repaired and/or replaced. If the unit is repaired, new or reconditioned replacement parts may be used. If Alltrade chooses to replace the product, it may replace it with a new or reconditioned one of the same or comparable design. The repaired or replaced unit will be warranted under the terms of the remainder of the warran[...]

  • Page 20

    REPRESENT A TIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES. IN NO EVENT , WHETHER AS A RESUL T OF A BREACH OF CONTRACT , WAR R A N TY , T ORT ( I NC L U DI N G NE G L IG E N C E) O R O T HE R W I SE , SH A L L ALL TRADE’S AND/OR ITS REPRESENT A TIVE(S)’ LIABILITY EXCEED THE PRICE OF THE PRODUCT . ANY AND ALL LIABILITY CONNECTED[...]