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Kawasaki KX450 D8F manual

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Table of contents for the manual

  • Page 1

    This catalog covers: GRID NO . This grid covers: ’08 KX450 D8F A-1 Title ’08 KX450 D8F (KX450F) Publications ...................................................... A-2 Model Identification .......................................... A-4 Engine .............................................................. B-1 Chassis............................[...]

  • Page 2

    This catalog covers: GRID NO . This grid covers: ’08 KX450 D8F A-2 Publications A&P Manual Service Manual Y ear & Model Owner’s Manual General Supplement Basic Supplement Microfic he 2008 KX450D8F 99976-1393(EN/FR/DE) 99939-1315-03 99924-1355-03 99912-1505-01 99976-1394(IT/ES/NL) 99986-1420(Austr alia only)[...]

  • Page 3

    This catalog covers: GRID NO . This grid covers: ’08 KX450 D8F A-3 P arts List Infomation P AR TS LIST INFORMA TION This parts catalog lists par ts and sub-assemblies pro vided as spare parts. When it becomes necessary to replace parts alwa ys use KAW ASAKI GENUINE P ARTS . Strict inspection assures quality and performance of KA W ASAKI GENUINE P[...]

  • Page 4

    This catalog covers: GRID NO . This grid covers: ’08 KX450 D8F A-4 Model I.D. ’08 KX450D8F KX450D8F Left Side View Right Side View[...]

  • Page 5

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F A-5 Color Combination P ar ts List ’08 KX450D8F O : Applicable : Not applicable Color: Lime Green (777 ) (1) Spec.Code P art No. Description AS EU 11011-0055-6Z CASE-AIR FIL TER,F .BLACK OO 14037-0036-RZ SCREEN,LH,WHITE OO 14037-0037-RZ SCREEN,RH,WHITE OO 14091-1523-RZ CO VER,REAR DI[...]

  • Page 6

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F A-6 Color Combination P ar ts List ’08 KX450D8F O : Applicable : Not applicable Color: Lime Green (777 ) (2) Spec.Code P art No. Description AS EU 55020-0179-RZ GU ARD ,ENGINE,RH,WHITE OO 55020-0334-RZ GU ARD ,FORK,RH,WHITE OO 58029-0003-266 PLA TE-NUMBER,S .WHITE OO 92145-0016-8V SP[...]

  • Page 7

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-1 Pictorial Index B-3 Cylinder Head B-4 Cylinder Head Cover B-5 Cylinder/Piston(s) B-6 Air Cleaner B-7 Muffler(s)(AS) B-8 Muffler(s)(EU)[...]

  • Page 8

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-2 Pictorial Index B-9 V alve(s) B-10 Camshaft(s)/T ensioner B-11 Crankshaft B-12 Kickstarter Mechanism B-13 Clutch B-14 T ransmission[...]

  • Page 9

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-1 Pictorial Index C-3 Gear Change Drum/Shift Fork(s) C-4 Gear Change Mechanism C-5 Crankcase C-6 Engine Cover(s) C-7 Carburetor(1/3) C-8 Carb uretor(2/3)[...]

  • Page 10

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-2 Pictorial Index C-9 Carburetor(3/3) C-10 Oil Pump C-11 Oil Filter C-12 Generator C-13 Ignition System C-14 W ater Pump[...]

  • Page 11

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine D-1 Pictorial Index D-3 Radiator D-4 Engine Shrouds D-5 W ater Pipe[...]

  • Page 12

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine D-2 Pictorial Index[...]

  • Page 13

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-1 Pictorial Index E-3 Frame E-4 Frame Fittings E-5 Swingarm E-6 Suspension E-7 Footrests E-8 Fenders[...]

  • Page 14

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-2 Pictorial Index E-9 Stand(s) E-10 Tires E-11 Front Hub E-12 Rear Hub E-13 Brake P edal E-14 Shock Absorber(s)[...]

  • Page 15

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-1 Pictorial Index F-3 Front Master Cylinder F-4 Front Brake F-5 Rear Master Cylinder F-6 Rear Brake F-7 Handlebar(1/2) F-8 Handlebar(2/2)[...]

  • Page 16

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-2 Pictorial Index F-9 Front Fork(1/2) F-10 Front Fork(2/2) F-11 Fuel T ank F-12 Seat F-13 Cables F-14 Side Co vers[...]

  • Page 17

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis G-1 Pictorial Index G-3 Chassis Electrical Equipment G-4 Owner’s T ools G-5 Labels G-6 Decals G-7 Accessory G-8 Manual(EU)[...]

  • Page 18

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis G-2 Pictorial Index[...]

  • Page 19

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-3 Cylinder Head Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11004 11004-0045 GASKET-HEAD 1 11008 11008-0143 HEAD-COMP-CYLINDER 1 11060 11060-1300 GASKET ,THERMOST A T 1 13234 13234-0009 SHAFT-COMP ,DECOMP 1 (OPTION) 13271 13271-0675 PLA TE 1 13280 1328[...]

  • Page 20

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-4 Cylinder Head Cover Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11061 11061-0079 GASKET ,PLUG HOLE 1 11061A 11061-0185 GASKET ,CYLINDER HEAD CO VER 1 14091 14091-0796 CO VER,CYLINDER HEAD 1 92002 92002-1327 BOL T ,FLANGED ,6X22.5 3 92055 92055-1352 R[...]

  • Page 21

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-5 Cylinder/Piston(s) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11005 11005-0088 CYLINDER-ENGINE 1 11061 11061-0160 GASKET ,CYLINDER BASE 1 13001 13001-0073 PIST ON-ENGINE 1 13002 13002-0016 PIN-PIST ON 1 13008 13008-0018 RING-SET-PIST ON 1 92036 9203[...]

  • Page 22

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-6 Air Cleaner Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11011 11011-0055-6Z CASE-AIR FIL TER,F .BLACK 1 11013 11013-0011 ELEMENT-AIR FIL TER 1 13271 13271-0730 PLA TE,DUCT FITTING 1 13280 13280-0108 HOLDER,ELEMENT 1 13280A 13280-0170 HOLDER 1 14073 1[...]

  • Page 23

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-7 Muffler(s)(AS) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11061 11061-0082 GASKET ,38.9X46.4X3.0 L ----------- ---------------- --------- A S 1 11061A 11061-0226 GASKET ,41.0X48.7X32.0 L ----------- ---------------- --------- A S 1 18046 18046-0081[...]

  • Page 24

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-8 Muffler(s)(EU) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11061 11061-0082 GASKET ,38.9X46.4X3.0 L ------ ---------------- -------------- E U 1 11061A 11061-0226 GASKET ,41.0X48.7X32.0 L ------ ---------------- -------------- E U 1 18046 18046-0097[...]

  • Page 25

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-9 V alve(s) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 12004 12004-0018 V AL VE-INT AKE 2 12005 12005-0036 V AL VE-EXHA UST 2 12009 12009-0008 RET AINER-V AL VE SPRING 4 12011 12011-1003 COLLET 8 12032 12032-0004 T APPET 4 16007 16007-0022 SEA T-SPRIN[...]

  • Page 26

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-10 Camshaft(s)/T ensioner Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11061 11061-0260 GASKET 1 12046 12046-0043 SPROCKET ,34T 1 12048 12048-0021 TENSIONER-ASSY 1 12053 12053-0031 GUIDE-CHAIN,CAM CHAIN ST OPPER 1 12053A 12053-0051 GUIDE-CHAIN,UPP 1 120[...]

  • Page 27

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-11 Crankshaft Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13031 13031-0096 CRANKSHAFT-COMP 1 13032 13032-0064 ROD-CONNECTING,RED 1 13034 13034-0006 BEARING-BIG END ,B4 1 13035 13035-0013 PIN-CRANK 1 13037 13037-0111 CRANKSHAFT ,RH 1 13037A 13037-0131 C[...]

  • Page 28

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-12 Kickstarter Mechanism Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13061 13061-0146 BOSS 1 13064 13064-0051 LEVER-ASSY-KICK 1 13066 13066-0008 SHAFT-KICK 1 13070 13070-1378 GUIDE,KICK SPRING 1 13078 13078-0008 RA TCHET 1 13206 13206-0005 GUIDE-KICK 1[...]

  • Page 29

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-13 Clutch Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13087 13087-0015 HUB-CLUTCH 1 13088 13088-0010 PLA TE-FRICTION 2 13088A 13088-0012 PLA TE-FRICTION 6 13089 13089-1005 PLA TE-CLUTCH,T=2.0 AR 13089A 13089-1010 PLA TE-CLUTCH,T=1.2 AR 13089B 13089-109[...]

  • Page 30

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine B-14 T ransmission Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13127 13127-0046 SHAFT-TRANSMISSION INPUT ,16T 1 13128 13128-0033 SHAFT-TRANSMISSION OUTPUT 1 13144 13144-0017 SPROCKET-OUTPUT ,13T 1 13262 13262-0390 GEAR,INPUT 2ND ,17T 1 13262A 13262-0391 [...]

  • Page 31

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-3 Gear Change Drum/Shift Fork(s) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13140 13140-0043 FORK-SHIFT ,IN 1 13140A 13140-0044 FORK-SHIFT ,OUT 2 13141 13141-0029 DR UM-CHANGE 1 13145 13145-0031 CAM-CHANGE DR UM 1 13151 13151-0008 SWITCH-COMP ,NEUTRAL[...]

  • Page 32

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-4 Gear Change Mechanism Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13078 13078-0012 RA TCHET 1 13156 13156-0084 LEVER-CHANGE 1 13161 13161-0045 LEVER-COMP-CHANGE SHAFT 1 13165 13165-0017 P A WL 2 13236 13236-0129 LEVER-COMP ,POSITION 1 13271 13271-089[...]

  • Page 33

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-5 Crankcase Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13271 13271-0334 PLA TE 4 13271A 13271-0345 PLA TE 10 14001 14001-0110 SET-CRANKCASE 1 92022 92022-304 W ASHER,6.2X11X1 1 92043 92043-1506 PIN,10X14 2 92045 92045-0024 BEARING-BALL,B32-32U-A-EC4 U[...]

  • Page 34

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-6 Engine Cover(s) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11061 11061-0084 GASKET ,GENERA T OR CO VER 1 11061A 11061-0145 GASKET ,CLUTCH CO VER,OUTER 1 11061B 11061-0224 GASKET ,CLUTCH CO VER,INNER 1 12053 12053-0056 GUIDE-CHAIN 1 14026 14026-0047 [...]

  • Page 35

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-7 Carburetor(1/3) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11061 11061-0077 GASKET 1 13168 13168-0051 LEVER 1 13271 13271-0241 PLA TE 1 14024 14024-1971 CO VER 1 14091 14091-0209 CO VER 1 14091A 14091-0587 CO VER,T OP 1 14091B 14091-0588 CO VER 1 15[...]

  • Page 36

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-8 Carburetor(2/3) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 16187I 16187-0216 NEEDLE-JET ,NCVT AR (OPTION) 21083 21083-0035 ARM 1 21176 21176-0016 SENSOR,THRO TTLE 1 43028 43028-0006 DIAPHRAGM 1 46102 46102-0033 ROD 1 49121 49121-0001 NOZZLE-MAIN 1 9[...]

  • Page 37

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-9 Carburetor(3/3) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 92064C 92064-1142 JET-PILO T ,#45 AR (OPTION) 92064D 92064-1143 JET-PILO T ,#48 AR (OPTION) 92064E 92064-1160 JET-PILO T ,#100 1 92081 92081-1092 SPRING,DIAPHRAGM 1 92081A 92081-1620 SPRING [...]

  • Page 38

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-10 Oil Pump Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13107 13107-0056 SHAFT 1 13107A 13107-0134 SHAFT ,OIL PUMP ,SCA VENGE 1 13234 13234-0036 SHAFT-COMP ,FEED 1 16130 16130-1058 V AL VE-ASSY-RELIEF 1 16142 16142-0042 CO VER-PUMP ,OIL,LH 1 16142A 161[...]

  • Page 39

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-11 Oil Filter Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11065 11065-0107 CAP ,OIL FIL TER 1 49065 49065-0019 FIL TER-OIL,STRAINER 1 49065A 49065-0022 FIL TER-OIL 1 52010 52010-1053 ELEMENT-OIL FIL TER 1 92055 92055-1577 RING-O ,52.6X2.4 2 92144 92144[...]

  • Page 40

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-12 Generator Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 21003 21003-0075 ST A TOR 1 21007 21007-0077 RO T OR,I=5.6 1 (OPTION) 21007A 21007-0080 RO T OR 1 21007B 21007-0096 RO T OR,I=3.8 1 (OPTION) 21007C 21007-0112 RO T OR,I=6.2 1 (OPTION) 92015 92015[...]

  • Page 41

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-13 Ignition System Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 21119 21119-0090 IGNITER 1 21121 21121-0016 COIL-IGNITION 1 21160 21160-0011 CAP-ASSY-PLUG 1 92070 92070-0020 PLUG-SP ARK,CPR8EB-9(NGK) 1 92070A 92070-0021 PLUG-SP ARK,CPR9EB-9(NGK) 1 (OPTI[...]

  • Page 42

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine C-14 W ater Pump Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11061 11061-0225 GASKET ,W A TER PUMP CO VER 1 13107 13107-0135 SHAFT ,W A TER PUMP 1 16142 16142-0029 CO VER-PUMP ,WA TER 1 59256 59256-0003 IMPELLER 1 92022 92022-304 W ASHER,6.2X11X1 1 92151[...]

  • Page 43

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine D-3 Radiator Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 14037 14037-0036-RZ SCREEN,LH,WHITE 1 14037A 14037-0037-RZ SCREEN,RH,WHITE 1 39061 39061-0052 RADIA T OR-ASSY ,LH 1 39061A 39061-0053 RADIA T OR-ASSY ,RH 1 49085 49085-1078 CAP-ASSY-PRESSURE 1 9207[...]

  • Page 44

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine D-4 Engine Shrouds Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 49089 49089-0038-290 SHROUD-ENGINE,LH,L.GREEN 1 49089A 49089-0039-290 SHROUD-ENGINE,RH,L.GREEN 1 92153 92153-0503 BOL T ,6X12 6 92153A 92153-0864 BOL T ,6X20 2 26 MA Y 29,2007[...]

  • Page 45

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Engine D-5 W ater Pipe Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 39062 39062-0083 HOSE-COOLING 1 39062A 39062-0084 HOSE-COOLING,FIT .-RAD . LH UPP 1 39062B 39062-0085 HOSE-COOLING,FIT .-RAD . RH UPP 1 39062C 39062-0087 HOSE-COOLING,RAD .RH LOW-FIT . 1 39062D [...]

  • Page 46

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-3 Frame Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 32160 32160-0244 FRAME-COMP ,FR 1 32160A 32160-0298 FRAME-COMP ,RR 1 92015 92015-1791 NUT ,POP ,6MM,L=15 4 92015A 92015-1861 NUT ,STEERING STEM,28MM 1 92022 92022-250 W ASHER,25X36X2.3 1 92116 92116-[...]

  • Page 47

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-4 Frame Fittings Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11054 11054-0300 BRACKET ,IGNITER 1 32190 32190-0330 BRACKET-ENGINE,FR 1 32190A 32190-0331 BRACKET-ENGINE,FR 1 32190B 32190-0351 BRACKET-ENGINE,UPP ,LH 1 32190C 32190-0352 BRACKET-ENGINE,UPP[...]

  • Page 48

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-5 Swingarm Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 12053 12053-0053 GUIDE-CHAIN,DRIVE,FR 1 12053A 12053-0061 GUIDE-CHAIN 1 13271 13271-0593 PLA TE,CHAIN GUIDE 1 13271A 13271-1833 PLA TE,AXLE 2 33001 33001-0108 ARM-COMP-SWING 1 33032 33032-0012 SHA[...]

  • Page 49

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-6 Suspension Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 39007 39007-0073 ARM-SUSP ,UNI TRAK 1 39111 39111-0033 ROD-TIE,SUSPENSION 1 42036 42036-0020 SLEEVE,ROD ,L=78.4 1 42036A 42036-0021 SLEEVE,SUSPENSION ARM,L=49 1 42036B 42036-0022 SLEEVE,SUSPENSI[...]

  • Page 50

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-7 Footrests Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 32054 32054-0020 BRACKET-STEP ,LH 1 32054A 32054-0021 BRACKET-STEP ,RH 1 34028 34028-0014 STEP ,LH 1 34028A 34028-0015 STEP ,RH 1 92022 92022-1829 W ASHER,10.2X16X1 2 92043 92043-0074 PIN,10X42.5[...]

  • Page 51

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-8 Fenders Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 35004 35004-0078-290 FENDER-FRONT ,L.GREEN 1 35019 35019-0050 FLAP ,AIR FIL TER 1 35023 35023-0100-290 FENDER-REAR,L.GREEN 1 92009 92009-1993 SCREW ,T APPING,5X20 2 92143 92143-1087 COLLAR 2 92151 [...]

  • Page 52

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-9 Stand(s) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 34024 34024-1396-458 ST AND-SIDE,P .SIL VER 1 34 MA Y 29,2007[...]

  • Page 53

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-10 Tires Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 41009 41009-0118 TIRE,FR,90/100-21 57M,D742F(D) 1 41009A 41009-0119 TIRE,RR,120/80-19 63M,D756(D) 1 41022 41022-0022 TUBE-TIRE,90/100-21(D) 1 41022A 41022-0023 TUBE-TIRE,120/80-19(D) 1 41023 41023-0[...]

  • Page 54

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-11 Front Hub Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11012 11012-1581 CAP ,AXLE 2 41034 41034-0037-10Y DR UM-ASSY ,FR ONT BRAKE,M.M.GOLD 1 41068 41068-0004 AXLE,FR 1 92045 92045-1284 BEARING-BALL,69042RS 2 92049 92049-1403 SEAL-OIL,BJNC-2 25X37X5 [...]

  • Page 55

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-12 Rear Hub Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11065 11065-1253 CAP ,AXLE 2 41034 41034-0035-10Y DR UM-ASSY ,REAR BRAKE,M.M.GOLD 1 41068 41068-1466 AXLE,RR 1 42041 42041-0001 SPROCKET-HUB,52T ,AL 1 (OPTION) 42041A 42041-1383 SPROCKET-HUB,48T [...]

  • Page 56

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-13 Brake P edal Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13236 13236-0086 LEVER-COMP ,BRAKE PEDAL 1 92144 92144-1752 SPRING,BRAKE PED AL RETURN 1 92153 92153-0974 BOL T ,BRAKE PEDAL,10MM 1 92190 92190-1488 TUBE,13X16X25 1 92200 92200-0154 W ASHER,1[...]

  • Page 57

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis E-14 Shock Absorber(s) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11012 11012-1552 CAP ,AIR V AL VE 1 13070 13070-0029 GUIDE,SPRING 1 13070A 13070-1362 GUIDE,SPRING 1 13256 13256-0002 PIST ON,SHOCKABSORBER 1 43078 43078-0031 RESER V OIR,SHOCKABSORBER 1[...]

  • Page 58

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-3 Front Master Cylinder Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13236 13236-1346 LEVER-COMP ,FRONT BRAKE 1 43015 43015-1674 CYLINDER-ASSY-MASTER,FR 1 43020 43020-1123 PIST ON-COMP-BRAKE 1 43022 43022-1010 ST OPPER-BRAKE,PIST ON 1 43026 43026-1075 [...]

  • Page 59

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-4 Front Brake Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 14079 14079-1097 HOLDER-ASSY ,FRONT CALIPER 1 32085 32085-1361 ST OPPER,P AD 1 41080 41080-0082 DISC,FR 1 (OPTION) 41080A 41080-0090 DISC,FR 1 43048 43048-1095 PIST ON-CALIPER 2 43049 43049-106[...]

  • Page 60

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-5 Rear Master Cylinder Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13070 13070-0048 GUIDE,BRAKE HOSE 2 43010 43010-1087 ROD-ASSY-BRAKE 1 43015 43015-0004 CYLINDER-ASSY-MASTER,RR 1 43020 43020-1094 PIST ON-COMP-BRAKE 1 43026 43026-1086 CAP-BRAKE 1 4302[...]

  • Page 61

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-6 Rear Brake Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 14079 14079-0022 HOLDER-ASSY ,REAR CALIPER 1 14091 14091-1523-RZ CO VER,REAR DISC ,WHITE 1 41080 41080-0076 DISC,RR 1 41080A 41080-0094 DISC,RR 1 (OPTION) 43048 43048-1066 PIST ON-CALIPER 1 4304[...]

  • Page 62

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-7 Handlebar(1/2) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 13280 13280-0055 HOLDER 1 (OPTION) 13280A 13280-0056 HOLDER 1 (OPTION) 13280B 13280-0184 HOLDER,CLUTCH LEVER 1 14091 14091-0182 CO VER,THRO TTLE CASE 1 27010 27010-0047 SWITCH,ENGINE ST OP 1[...]

  • Page 63

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-8 Handlebar(2/2) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 92151 92151-1537 BOL T ,FLANGED ,8X35 4 92152 92152-0135 COLLAR 1 (OPTION) 92153 92153-0617 BOL T ,5X16 2 (OPTION) 92153A 92153-0773 BOL T ,BOL T ADJUSTING 1 92153B 92153-1506 BOL T ,6MM 1 9[...]

  • Page 64

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-9 Front Fork(1/2) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 11009 11009-1592 GASKET ,FORK CYLINDER BOL T 2 11065 11065-0230 CAP ,BASE V AL VE 2 11065A 11065-0231 CAP ,CYLINDER COMP 2 44008 44008-0040 PIPE-FORK OUTER 2 44013 44013-0108 PIPE-FORK INNE[...]

  • Page 65

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-10 Front Fork(2/2) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 92093 92093-1566 SEAL,FORK OUTER TUBE 2 92153 92153-0484 BOL T ,FLANGED ,8X40 12 92153A 92153-0936 BOL T ,FLANGED ,6X14 6 92171 92171-0819 CLAMP 1 92200 92200-0067 W ASHER 2 92210 92210-03[...]

  • Page 66

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-11 Fuel T ank Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 49019 49019-0002 FIL TER-FUEL 1 51001 51001-0095-6Z T ANK-COMP-FUEL,F .BLA CK 1 51023 51023-0019 T AP-ASSY ,FUEL 1 51044 51044-0023 TUBE-ASSY ,T ANK CAP 1 51048 51048-0009 CAP-ASSY-T ANK,FUEL 1[...]

  • Page 67

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-12 Seat Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 53066 53066-0131-MA SEA T-ASSY ,BLA CK 1 92153 92153-1308 BOL T ,FLANGED ,8X16 2 49 MA Y 29,2007[...]

  • Page 68

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-13 Cables Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 54011 54011-0045 CABLE-CLUTCH 1 54012 54012-0158 CABLE-THRO TTLE 1 54017 54017-0009 CABLE-ST ARTER 1 92037 92037-1608 CLAMP 1 92037A 92037-1903 CLAMP ,SPEED ,L=80.5 1 92171 92171-0652 CLAMP 1 50 MA[...]

  • Page 69

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis F-14 Side Cover s Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 36001 36001-0084-266 CO VER-SIDE,LH,S.WHITE 1 36001A 36001-0088-266 CO VER-SIDE,RH,S.WHITE 1 39156 39156-0092 P AD ,SIDE COVER,RH 1 92143 92143-1196 COLLAR 4 92153 92153-0863 BOL T ,6X16 2 92[...]

  • Page 70

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis G-3 Chassis Electrical Equipment Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 26031 26031-0322 HARNESS 1 92037 92037-1903 CLAMP ,SPEED ,L=80.5 5 52 MA Y 29,2007[...]

  • Page 71

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis G-4 Owner’s T ools Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 92104 92104-0004 GASKET-LIQUID ,TB1211F 1 92104A 92104-1063 GASKET-LIQUID ,TB1216,GRA Y 1 92104B 92104-1064 GASKET-LIQ UID ,BLACK TB1216B 1 92110 92110-0004 T OOL-WRENCH,NIPPLE,6X8 1 92110[...]

  • Page 72

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis G-5 Labels Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 56070 56070-3799 LABEL-W ARNING,O WNER’S MANU AL L ------ ---------------- -------------- E U 1 56071 56071-0028 LABEL-W ARNING,IMPOR T ANT NO TICE L ----------- ---------------- --------- A S 1 5[...]

  • Page 73

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis G-6 Decals Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 56052 56052-0886 MARK,SHROUD ,KA W ASAKI 2 56052A 56052-0887 MARK,RR FENDER,KA WASAKI 1 56068 56068-0199 P A TTERN,SHROUD ,UPP ,LH 1 56068A 56068-0200 P A TTERN,SHROUD ,L WR,LH 1 56068B 56068-0201 P[...]

  • Page 74

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis G-7 Accessory Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 58029 58029-0003-266 PLA TE-NUMBER,S.WHITE 1 92153 92153-0503 BOL T ,6X12 1 56 MA Y 29,2007[...]

  • Page 75

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F Chassis G-8 Manual(EU) Quantity-KX450 ’08 Ref. No . P ar t No . Description Spec Code D8F 99924 99924-1355-03 SER VICE MANU AL,ENGLISH L ------ ---------------- -------------- E U 1 99939 99939-1315-03 A&P MANU AL,ENGLISH L ------ ---------------- -------------- E U 1 99946 99946[...]

  • Page 76

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F L-13 Numerical P ar ts Inde x Pa r t N o. G r id N o. Pa r t N o. G r i d No. Pa r t N o. G r i d N o. Par t N o. G r i d No. Pa r t N o. G r i d No. Pa r t N o. G r i d N o. 11004-0045 .................B-3 11005-0088 .................B-5 11008-0143 .................B-3 11009-1592 ....[...]

  • Page 77

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F L-14 Numerical P ar ts Inde x Pa r t N o. G r id N o. Pa r t N o. G r i d No. Pa r t N o. G r i d N o. Par t N o. G r i d No. Pa r t N o. G r i d No. Pa r t N o. G r i d N o. 42041-1428 ............... E-12 42041-1429 ............... E-12 42041-1448 ............... E-12 42041-1449 ....[...]

  • Page 78

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F L-15 Numerical P ar ts Inde x Pa r t N o. G r id N o. Pa r t N o. G r i d No. Pa r t N o. G r i d N o. Par t N o. G r i d No. Pa r t N o. G r i d No. Pa r t N o. G r i d N o. 92049-0069 .................E-6 92049-0070 ................. F-9 92049-0100 ............... E-14 92049-1062 ...[...]

  • Page 79

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F L-16 Numerical P ar ts Inde x Pa r t N o. G r id N o. Pa r t N o. G r i d No. Pa r t N o. G r i d N o. Par t N o. G r i d No. Pa r t N o. G r i d No. Pa r t N o. G r i d N o. 92210-0350 ............... B-11 92210-1080 .................E-4 92210-1080 .................E-6 92210-1184 ....[...]

  • Page 80

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F B-16 Part Name Index Accessory .......................................................................................... G-7 Air Cleaner ......................................................................................... B-6 Brak e P edal.........................................[...]

  • Page 81

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F C-16 Part Name Index Accessory .......................................................................................... G-7 Air Cleaner ......................................................................................... B-6 Brak e P edal.........................................[...]

  • Page 82

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F D-16 Part Name Index Accessory .......................................................................................... G-7 Air Cleaner ......................................................................................... B-6 Brak e P edal.........................................[...]

  • Page 83

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F E-16 P art Name Inde x Accessory .......................................................................................... G-7 Air Cleaner ......................................................................................... B-6 Brak e P edal.......................................[...]

  • Page 84

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F F-16 P art Name Inde x Accessory .......................................................................................... G-7 Air Cleaner ......................................................................................... B-6 Brak e P edal.......................................[...]

  • Page 85

    This catalog covers: GRID NO . This grid covers: ’08 KX450D8F G-16 P art Name Inde x Accessory .......................................................................................... G-7 Air Cleaner ......................................................................................... B-6 Brak e P edal.......................................[...]