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Keating Of Chicago Fryer manual

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Table of contents for the manual

  • Page 1

    1-800-K EA TI NG www .keatingofchicago.com Users Manual I N ST ANT R E CO VE R Y ® GAS FR YE R SERIES 2 0 0 9 R EAD AN D SA VE TH I S MAN U AL F OR FUTUR E R E FE R E NCE. Keep this manual for training new personnel. I M PORT ANT SAFETY I N STR UCTION S . . . . . . . . . . . . . . . . i I NTROD U C TI ON . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 2

    i W A RNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. FOR Y OU R S A FETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of[...]

  • Page 3

    INTRODUCTION Instructions in this manual should be read thor oughly before attempting to operate this Keating Gas Fryer . All installation and service on Keating equipment must be performed by qualified, certified, licensed and/or authorized installation or service personnel. Operating information for Keating equipment has been prepar ed for use by[...]

  • Page 4

    operation. Air for combustion enters the fryer from the bottom of the cabinet and the bottom of the control panel. DO NOT BLOCK BOTTOM OF KEA TING INST ANT RECOVER Y ® GAS FR YER CABINET . DO NOT OBSTRUCT FLUE. Y our Keating Instant Recovery ® Gas Fryer is designed to be serviced from the fr ont. MINIMUM CLEARANCE MINIMUM CLEARANCE SUIT ABLE FOR [...]

  • Page 5

    3 FLEXIBLE GAS CONNECTORS AND QUICK DISCONNECT DEVICES For an appliance equipped with casters: The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or the Standard for Connectors for Moveable Gas Appliances, CAN/CGA-6.16, and a quick disconnect device that complies wi[...]

  • Page 6

    4 FILLING NOTE: Before filling the fryer make certain the fryer vessel is sanitized, dry and the drain valve is completely closed. NOTE: Solid shortening can not be used in a Keating Model AA Gas Fryer . If solid shortening is used, it should be melted prior to filling the fryer vessel. Damage done by melting solid shortening in the fryer vessel wi[...]

  • Page 7

    5 SERIES 2000 BB MODELS OPERA TING INSTRUCTIONS BB CONTROL P ANEL – SERIES 2000 ST AR T -UP PROCEDURE WARNING: DO NOT ST AR T FRYER WITHOUT FIRST FILLING FR Y POT . STEP 1. Set "MEL T -IDLE-FR Y" switch to "IDLE" position and thermostat to the "OFF" position. STEP 2. T urn "MAIN POWER" switch to the "O[...]

  • Page 8

    6 SERIES 2000 TS MODELS OPERA TING INSTRUCTIONS TS CONTROL P ANEL – SERIES 2000 ST AR T -UP PROCEDURE WARNING: DO NOT ST AR T FRYER WITHOUT FIRST FILLING FR Y POT . STEP 1. Set "MEL T -IDLE-FR Y" switch to "IDLE" position and thermostat to the "OFF" position. STEP 2. T u r n "MAIN POWER" switch to "ON&[...]

  • Page 9

    7 Select "MEL T" with solid shortening until liquid shortening is 1" from full mark then switch to the "FR Y" position after packing shortening around burner tubes. SHUTDOWN PROCEDURE STEP 1. Set thermostat to the "OFF" position. STEP 2. T urn "MAIN POWER" switch to the "OFF" position. Its gree[...]

  • Page 10

    OPERA TION OF THIS FR YER SHOULD BE LIMITED TO PERSONNEL WHO HA VE BEEN THOROUGHL Y TRAINED IN OPERA TING PROCEDURES. CARE SHOULD BE T AKEN WHEN LOWERING BASKETS INTO FR YER TO PREVENT SPLASHING HOT OIL FROM FR YER VESSEL. If your fryer has timers, push the “ T1, ” “ T2 ” or “ T3 ” button on the digital timer(s). For fryers with automat[...]

  • Page 11

    9 1. Operator should be outfitted with proper attir e including: •Oil and heat resistant gloves •Oil and heat resistant apr on •Safety goggles •Oil and heat resistant footwear 2. T urn off the fryer and open the door . 3. Put suitable container under drain valve. 4. Drain oil from fryer by slowly turning handle. The drain will be completely[...]

  • Page 12

    SAFE & EASY FIL TER (SIDE VIEW) A KEA TING FR YER OR FIL TER SHOULD BE DRAINED ONL Y UNDER THE SUPERVISION OF PROPERL Y TRAINED PERSONNEL. WHEN DISCARDING OIL, A COVERED RECEPT ACLE APPROVED FOR USE WITH HOT OIL SHOULD BE USED. USE OF A NON-APPROVED RECEPT ACLE OR METHOD OF DRAINING THE OIL COULD JEOP ARDIZE THE SAFETY OF THE OPERA TOR. 1.Opera[...]

  • Page 13

    11 OPERA TOR SELF HELP Before calling for service, r eview this list. It may save you both time and expense. This list includes common occurrences that ar e not the result of defective workmanship or materials in this appliance. NOTE : For a fryer with a Central Filter or Safe & Easy ® Filter always check the rear drain operating handle before[...]

  • Page 14

    Thermostat Bulb Positioning 10×11, 18 & larger Fryer Gas DO NOT ADJUST THERMOST A T SET SCREW - IT VOIDS ANY WARRANTY ON P AR T W ARRANTY REP AIRS Keating's warranty begins with the date of installation. In the event that your Fryer , under warranty , needs repairs other than r outine cleaning, you are r equired to contact KEA TING OF CHI[...]

  • Page 15

    13 PROBLEM PROBABLE CAUSE SOLUTION Constant pilot won’t light. a. Gas isn’t turned on. b. Clogged constant pilot tubing. c. Constant pilot valve isn’t turned on. a. T urn manual gas valve on. If using flexible connector with quick disconnect, make sure quick disconnect is completely engaged. b. T urn fryer and manual gas valve off. Clean tubi[...]

  • Page 16

    Burners will not light. a. Gas valve knob in incorrect position (AA & CMG models). b. Switch not set to fry (BB & TS models). c. Thermostat is faulty . d. Fry/Off/Melt switch (BB & TS models) or On/Off switch (AA & CMG models) is faulty . e. Faulty gas valve. a. Rotate gas valve knob to ON. T urn power switch ON. Set thermostat to d[...]

  • Page 17

    TROUBLESHOOTING CHAR T (continued) Flames come out top of flue. a. Excessive gas supply or pressur e. b. Collapsed burner radiants. c. Exhaust problems. a. Adjust pressur e, change bur ner orifices or install in-line regulator . b. Replace radiants. c. Install or adjust flue restrictors. If problem persists, contact your HV AC repr esentative. Flam[...]

  • Page 18

    P AR TS LIST ORDERING P ARTS Parts may be order ed by part number by calling Keating at 1-800-KEA TING or your local service company . Y ou may also order online at Keating’ s part stor e, www .keatingofchicago.com. Refer to the limited warranty in this manual for complete service and ordering information. The model/serial plate is located on the[...]

  • Page 19

    17 GAS FR YER ASSEMBL Y T op & Side Views Front View Door Catch, Magnet (Series 2000 to 1 1/2001) T op & Side Views Front View Door Catch, Magnet (Series 2001 to current) Item # 22[...]

  • Page 20

    18 SERIES 2000 - 2005 RUNNER PILOT ASSEMBL Y (S park Ignition Models - See p age 27)[...]

  • Page 21

    19 SERIES 2005-2009 RUNNER PILOT ASSEMBL Y (S park Ignition Models - See p age 27) 2 3 10 6 Locknut 6 7 8 14 3 6 10 Locknut 6 7 8 14 2 3 10 10 Locknut 6 7 8 14 12 12 14 8 7 6 Locknut 11 to Gas V alve to Gas V alve 10 10 Locknut Locknut 3 6 6 7 7 8 11 14 8 10 10 6 11 14 9 3 14 14 11 Locknut 6 7 8 Models: Series 2005 10x11, 14AA & CMG Models: Ser[...]

  • Page 22

    CONTROL P ANEL AA & CM GAS – SERIES 2006 C T O 250 275 350 H R B I L A S E T A I D F I T L A 375 300 325 OFF ON POWER QTY . DESCRIPTION P/N A 1 THERMOST A T DIAL PLA TE 250º-375°F 058037 B 1 THERMOST A T KNOB 004163 C 1 GAS FR YER THERMOST A T 14AA & 14CM 023145 10×11, 18 & Lar ger 035553 D 1 SWITCH ROCKER WHITE ON/OFF 035030 E 1 H[...]

  • Page 23

    J G H D A B, C CONTROL P ANEL BB GAS – SERIES 2000 Control Panel Fr ont Back Panel 21 QTY . DESCRIPTION P/N A 1 THERMOST A T DIAL PLA TE 250°-375ºF 058037 B 1 THERMOST A T KNOB 004163 C 1 GAS FRYER THERMOST A T 14 ” BB, TS, IFM, CPU 035574 10x11, 18 ” and Lar ger 035575 D 1 SWITCH MEL T -IDLE-FR Y 032829 E1 HIGH LIMIT (RESETT ABLE) contact [...]

  • Page 24

    22 C T O 250 275 350 H R B I L A S E T A I D F I T L A 3 75 300 325 FRY OFF ON ON POWER POWER MEL T CONTROL P ANEL BB SP ARK IGNITION - SERIES 2006 Control Panel Fr ont Back Panel - Rear Drain Unit QTY . DESCRIPTION P/N A 1 THERMOST A T DIAL PLA TE 250°-375ºF 058037 B 1 THERMOST A T KNOB 004163 C 1 GAS FR YER THERMOST A T 14 ” BB, TS, IFM, CPU [...]

  • Page 25

    23 CONTROL P ANEL TS GAS - SERIES 2000 QTY . DESCRIPTION P/N A 1 THERMOST A T DIAL PLA TE 250°F 058037 B 1 THERMOST A T KNOB 004163 C 1 GAS FRYER THERMOST A T 14 ” BB, TS, IFM, CPU 035574 10x11, 18 ” & Lar ger 035575 D 1 SWITCH ROCKER WHITE 058328 E 2 DIGIT AL TIMER 24V 056921 F 1 SWITCH MEL T -IDLE-FR Y 032829 G 1 INDICA TING LIGHT GREEN [...]

  • Page 26

    QTY . DESCRIPTION P/N A 1 SWITCH TOGGLE POWER 059141 B 1 LIGHT INDICA TING ROUND - CLEAR 057863 C 1 SWITCH TOGGLE PILOT 059142 D 1 LIGHT INDICA TING ROUND - AMBER 056588 E 1 SWITCH TOGGLE MEL T - FRY 059143 F 1 LIGHT INDICA TING ROUND - GREEN 056587 G 1 LIGHT INDICA TING ROUND - RED 057861 H 2 TIMER DIGIT AL 24V 056921 I 1 THERMOST A T 035575 J 1 T[...]

  • Page 27

    25 CONTROL P ANEL TS SP ARK IGNITION - SERIES 2007 FOR 34 X 24 MODEL, SERIES 2009 FOR ALL OTHER MODELS QTY . DESCRIPTION P/N A 1 SWITCH TOGGLE POWER 059141 B 1 INDICA TING LIGHT CLEAR 057863 C 1 SWITCH TOGGLE MEL T -FRY 059143 D 1 INDICA TING LIGHT GREEN 056587 E 1 INDICA TING LIGHT RED 057861 F 2 DIGIT AL TIMER 24V 056921 G 1 THERMOST A T 035575 H[...]

  • Page 28

    26 CPU CONTROL P ANEL SERIES 2007 CPU CONTROL P ANEL SERIES 2010 Control Panel Fr ont Control Panel Fr ont A B C D E Back Panel - Front Drain Unit Back Panel - Front Drain Unit I F G H J Back Panel - Rear Drain Unit Back Panel - Rear Drain Unit F J K O L M I N QTY . DESCRIPTION P/N A 1 SWITCH ROCKER WHITE ON/OFF 035030 B 1 SWITCH ROCKER WHITE MOMEN[...]

  • Page 29

    Design V alid Appr ox. Sept. 2004 - Current QTY . DESCRIPTION P/N A 1 SP ARK IGNITION ELECTRODE 030253 B 1 RUNNER PILOT TUBE 10×11 021656 14 ” 028828 18 ” 021658 20 ” 021730 24 ” 037623 34×24 C* 1 SP ARK IGNITION MODULE 058439 *Not Shown A B 27 SP ARK IGNITION DESIGN V ARIA TIONS Design V alid Appr ox. Feb. 2002- Sept. 2004 QTY . DESCRIPT[...]

  • Page 30

    28 DESCRIPTION QTY P AR T # 1 TRANSFORMER 120/208/240/480V 1 056036 2 CIRCUIT BREAKER 3A/250V 1 053338 3 RELA Y DPDT 24V AC 2 030844 4 RECTIFIER 1 018321 5 POWER CORD 1 021289 6 CONNECTION 3 CIRCUITS PLUG 1 032210 7 CONNECTOR 2 CIRCUIT CAP 2 032207 8 COVER FOR CIRCUIT BREAKER 1 054664 9 PUSH ROD 1 018096 10 SCREW 1 / 4 "-20" X 1 1 / 4 &qu[...]

  • Page 31

    29 DESCRIPTION QTY P AR T # 1 TRANSFORMER STEPDOWN 24VAC 100V A 1 058359 2 RELA Y DPDT 24V AC 2 030844 RELA Y DPDT 24V AC (CPU MODEL) 2 017673 3 RECTIFIER 24VDC 1 018321 4 BUSHING STRAIN RELIEF 5 / 8 ” HOLE 2 000470 5 BUSHING STRAIN RELIEF 3 / 4 ” HOLE 1 033800 *Circuit br eaker is located under the control panel BASKET LIFT POWER SUPPL Y BOX 2[...]

  • Page 32

    30 ELECTRICAL BOX ASSEMBL Y GAS FR YER (TS and BB ONL Y) 2000 SERIES QTY . DESCRIPTION P/N A 1 TRANSFORMER 120V/240V TO 24V 024032 B 1 2 PIN CONNECTOR 032207 C 1 9 PIN CONNECTOR 028303 D 1 F A T MEL T 24V 037470 D A C B[...]

  • Page 33

    31 CM & AA 2000 ELECTRICAL ASSEMBL Y FRONT DRAIN SEE INSIDE FR YER DOOR FOR CURRENT WIRING DIAGRAMS COMPONENT CODES: P – POWER SWITCH TH – THERMOSTAT HL – HIGH LIMIT AA 2007 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER[...]

  • Page 34

    32 BB 2000 ELECTRICAL ASSEMBL Y AA 2010 ELECTRICAL ASSEMBL Y FRONT DRAIN[...]

  • Page 35

    33 BB 2006 ELECTRICAL ASSEMBL Y Electrical Assembly not shown to scale BB 2000 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER[...]

  • Page 36

    34 BB 2006 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER 34 X 24 BB 2007 ELECTRICAL ASSEMBL Y FRONT DRAIN[...]

  • Page 37

    35 34 X 24 BB 2008 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER 34 X 24 BB 2007 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER[...]

  • Page 38

    36 Electrical Assembly not shown to scale TS 2000 ELECTRICAL ASSEMBL Y BB 2006 SP ARK IGNITION WITH SAFE & EASY ® FIL TER[...]

  • Page 39

    37 TS 2007 ELECTRICAL ASSEMBL Y FRONT DRAIN TS 2000 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER[...]

  • Page 40

    38 TS 2007 ELECTRICAL ASSEMBL Y BASKET LIFT FRONT DRAIN TS 2007 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER[...]

  • Page 41

    39 TS 2007 ELECTRICAL ASSEMBL Y SP ARK IGNITION FRONT DRAIN TS 2009 ELECTRICAL ASSEMBL Y BASKET LIFT FRONT DRAIN[...]

  • Page 42

    40 TS 2007 ELECTRICAL ASSEMBL Y SP ARK IGNITION WITH SAFE & EASY ® FIL TER TS 2009 ELECTRICAL ASSEMBL Y BASKET LIFT FRONT DRAIN[...]

  • Page 43

    41 34 X 24 TS 2007 ELECTRICAL ASSEMBL Y FRONT DRAIN 34 X 24 TS 2007 ELECTRICAL ASSEMBL Y FRONT DRAIN[...]

  • Page 44

    42 34 X 24 TS 2007 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER 34 X 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBL Y FRONT DRAIN[...]

  • Page 45

    43 34 X 24 TS 2007 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBL Y SP ARK IGNITION WITH SAFE & EASY ® FIL TER 34 X 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER[...]

  • Page 46

    44 CPU 2007 ELECTRICAL ASSEMBL Y WITH SAFE & EASY ® FIL TER CPU 2007 ELECTRICAL ASSEMBL Y FRONT DRAIN[...]

  • Page 47

    45 CPU 2007 ELECTRICAL ASSEMBL Y SP ARK IGNITION WITH SAFE & EASY ® FIL TER CPU 2007 ELECTRICAL ASSEMBL Y SP ARK IGNITION FRONT DRAIN[...]

  • Page 48

    46 BASKET LIFT ELECTRICAL ASSEMBL Y NON-CPU MODELS SERIES 2007 BASKET LIFT ELECTRICAL ASSEMBL Y PRE 2007 (ALL FRYERS)[...]

  • Page 49

    47 BASKET LIFT ELECTRICAL ASSEMBL Y WITH CPU MODELS SERIES 2007[...]

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    KEA TI N G LI M ITE D W AR RANTY C AR D PLEASE CO M PLETE AND MAI L A T O NCE–WARR ANTY IS N O T I N EF FECT U NTIL CAR D IS R ETU R NE D. W AR RANTY CAR D IS AL SO AV AI LABLE T O C OM PLETE ON LI NE A T YOU R CO NVEN I E NC E. CO M P ANY: ___________________________________________________________________________________________________________[...]