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Keating Of Chicago SERIES 2006 manual

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  • Page 1

    SERIES 2006 FR YER MANUAL Keating’ s INCREDIBLE FR YING MACHINE ® READ AND SA VE THIS MANUAL FOR FUTURE REFERENCE Record the Model No. and Serial No. of this Incr edible Frying Machine ® in the space provided below . Serial No. __________________________ Model No. __________________________ Keep these numbers for future reference IMPORT ANT : K[...]

  • Page 2

    POST THIS LABEL IN A PROMINENT LOCA TION ON YOUR UNIT IMPOR T ANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS A T MAIN SHUT OFF V AL VE AND CONT ACT THE LOCAL GAS COMP ANY OR GAS SUPPLIER FOR SERVICE. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE V APORS OR LIQUIDS IN THE VICINI- TY OF THIS OR ANY OTHER APPLIANCE. *As con[...]

  • Page 3

    INTRODUCTION Keating’s Incredible Frying Machine ® (IFM) are designed to give maximum production efficiency , deliv- ering high quality food products. The following design features are incorporated in Keating’s Incredible Frying Machine ® (IFM). ST ANDARD FEA TURES • Highly polished stainless steel fryer vessel • Highly polished stainless[...]

  • Page 4

    DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE V APORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE. Y ou will post, in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained from your local gas supplier . IMPORT ANT : IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNIT A T MA[...]

  • Page 5

    INST ALLA TION This fryer MUST be inst alled, inspected, calibrated and serviced by qualified and/or certified and/or licensed service personnel - you may void your Keating warranty if installation is not completed per local, national and Keating specifications. Contact your dealer for assistance. DAMAGE DURING SHIPMENT The fryer has been assembled[...]

  • Page 6

    INST ALLA TION The installer is responsible for att aching the tipping restraint. ELECTRICAL CONNECTION The Keating IFM, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, the National Electrical Code, ANSI/NFP A No. 70. or the Canadian Electrical Code, CSAC-22.2 as applicable. A wiring d[...]

  • Page 7

    GAS PRESSURE A T MANIFOLD NA TURAL Gas - 3.0 in. W .C. LP Gas - 10.0 in. W .C. MAXIMUM INCOMING GAS PRESSURE NA TUARAL Gas - 7.0 in. W .C. LP Gas - 1 1.0 in. W .C. NOTE: It is estimated that half of all service calls made on Keating Incredible Frying Machine® (IFM) result from an inadequate gas supply . During installation, have a gas company repr[...]

  • Page 8

    1. T urn on main power switch. 2. Set thermostat to desired setting. (Between 325°F/162.8°C) – (335°F/165.3°C) 3. Once main power switch is on and the thermostat is set, the following occurs: a. Blower will start and blower indicating light will come on. b. After a preset ten second delay , the gas valve will open and the burner indicating li[...]

  • Page 9

    STEP 2 PRESS all 3 buttons in sequence: lef t-center- right. The BEEPER will BEEP . If BEEPER does not BEEP , the timer is defective. STOP TESTING . Reset procedure is completed when 1:00 appears on the digital display . DIGIT AL TIMER (P ART # 030834) PROGRAMMING T o program the timers, the unit must be in the idle mode. Press and hold the set but[...]

  • Page 10

    Figure 3-4 Keating Klenzer and Sea Powder 1. Put on safety attire. See Draining. 2. T urn the fryer off 3. Drain oil from fryer , see draining steps 2-4 above. 4. Remove oil container to a secure area to prevent accidental spillage. 5. Fill fryer vessel to “Max” line with water . UNDER NO CIRCUMST ANCES SHOULD THE FR YER BE LEFT UNA TTENDED DUR[...]

  • Page 11

    MAINTENANCE W ARRANTY REP AIRS Keating’s warranty begins with the date of inst allation (or ship date if we are not notified of an installation date). In the event that your fryer , under warranty , needs repairs other than routine maintenance or cleaning, you are required to contact Keating of Chicago (at 1-800-KEA TING) before calling a local s[...]

  • Page 12

    Short Cycle : The thermost at will cycle rapidly while the fryer is in the idle mode; the temperature will be erratic. Thermostat Bulb Positioning 18 " & up Fryer Gas SER VICE ALL HI-LIMIT CONTROLS ARE PRESET A T THE F ACTOR Y FOR A SPECIFIC TEMPERA TURE. DO NOT A TTEMPT T O CHANGE THE SETTING OF THE HI-LIMIT . IF THE HI-LIMIT F AILS TO SH[...]

  • Page 13

    SELF-HELP GUIDE 11 Common Problems Probable Cause Solutions (Follow Sequentially) 1. No power to unit. a. Power switch light ON only . b. Power Switch light and Red overmax temperature light on. c. All lights are off. a. Drain handle not locked into place. b. High limit light has tripped. c. Breaker has tripped. a. Locate the handle used to drain o[...]

  • Page 14

    12 Problem Probable Cause Solution Main power light does not come on. a. Fryer not plugged in. b. Breaker has tripped. c. Main power switch is faulty . a. Plug fryer into approved outlet. Must be properly grounded. b. Reset the breaker lcoated on the bottom of the control panel c. Replace the main power switch. Blower light does not come on. a. The[...]

  • Page 15

    13 Problem Probable Cause Solution Delayed ignition. a. S park electrode gap is incorrect. b. Gas pressure excessive (incoming or manifold). c. S park module intermittent. a. Set proper gap on electrode (See detail on Page 26 ). b. Set pressure to serial plate. c. Replace sp ark module. Fryer has poor recovery . a. Over-filling baskets. b. Over-fil[...]

  • Page 16

    14 Problem Probable Cause Solution Basket-lift motor runs, but basket does not move. a. Actuator is faulty . a. Replace actuator . Basket(s) rise prematurely . a. Electronic timer is faulty . b. Basket lift relay is faulty . a. Replace timer . b. Replace relay . S park module flashing. a. S teady OFF . b. S teady ON. c. 1 Flash. d. 2 Flashes. e. 3 [...]

  • Page 17

    ITEM MODEL P ART NO. DESCRIPTION QTY 1 14” 030862 Blower 1 18” & 20” 053726 Blower 1 052471 Insulation 2 2 054162 Air Hose 2 015393 1 / 2 " Clamp 2 3 Call 1-800-KEA TING Fry Pot 1 4 020717 Pilot T ee 1 5 022031 Pilot T ubing 1 / 8 S/S 2 6 016231 Elbow Brass 90° 2 015390 Bushing 2 14” 016502 Orifice #29 2 18” & 20” 021869 O[...]

  • Page 18

    Oil Return Piping Assembly (Enlarged V iew) Front V iew Side View 3 2 1 8 9* 4 5 10 7 6 15 16 17 18 13 14 Burner & Electrode Assembly See Detail on Page 23 12 11 19 20 16 INCREDIBLE FR YING MACHINE® GAS FR YER REAR DRAIN - MODEL 2000 (corresponds with part s list on page 15) * Not shown See pages 20-22 for Control Panel Part s List.[...]

  • Page 19

    17 INCREDIBLE FR YING MACHINE® GAS FR YER P ARTS LIST - MODEL 2006 ITEM MODEL P ART NO. DESCRIPTION QTY 1 14” 030862 Blower 1 18” & 20” 053726 Blower 1 2 ALL 057996 Air Hose 1.25" ID 9" long 2 ALL 015393 Clamp 1/2" wide band 13/16 × 1 1/2" 2 3 Call 1-800-KEA TING Fry Pot 1 4 ALL 006474 Pilot T ee 5 ALL 037549 T ubing[...]

  • Page 20

    18 INCREDIBLE FR YING MACHINE® GAS FR YER FRONT DRAIN - MODEL 2006 (corresponds with part s list on page 17) See pages 23-25 for Control Panel Part s List. Front V iew Side View 2 5 6 4 9 11 12 7 8 10 3 1 13[...]

  • Page 21

    19 INCREDIBLE FR YING MACHINE® (IFM) GAS FR YER ASSEMBL Y FRONT DRAIN (FOR REFERENCE ONL Y) HIGH LIMIT THERMOST A T FR Y POT (FRONT DRAIN SHOWN) BURNER ASSEMBL Y (SEE P AGE 17) INSULA TION[...]

  • Page 22

    ITEM DESCRIPTION QTY P ART NUMBER 1 Power Switch with green Light 1 032242 Power Switch without Light 1 035030 2 Indicating Light Blue 1 015120 3 Indicating Light Amber 1 021254 4 Indicating Light Green 1 021255 5 Indicating Light Red 1 021209 6* High Limit T est Switch (Momentary) 1 015384 7 S park Ignition Module 2 037550 S park Ignition Cable (N[...]

  • Page 23

    ITEM DESCRIPTION QTY P ART NUMBER 1 Power Switch with green Light 1 032242 Power Switch without Light 1 035030 2 Indicating Light Blue 1 015120 3 Indicating Light Amber 1 021254 4 Indicating Light Green 1 021255 5 Indicating Light Red 1 021209 6* High Limit T est Switch (Momentary) 1 015384 7 S park Ignition Module 2 037550 8 Relay DPDT 24V AC 3 03[...]

  • Page 24

    22 IFM CONTROL P ANEL P ARTS LIST MODEL 2006 CPU ITEM DESCRIPTION QTY P ART NUMBER 1 Indicating Light Red Rectangular 28V 1 021209 2 Switch Rocker On / Off DPST 1 035030 3 Computer 1 031 125 Computer probe only (not shown) 1 004776 4 Indicating Light Blue Rectangular 28V 1 032828 5 Indicating Light Amber Rectangular 28V 1 021254 6 S park Ignition M[...]

  • Page 25

    23 BOB EV ANS IFM CONTROL P ANEL P ARTS LIST(FRONT/REAR DRAIN - CONCEALED THERMOST A T - NO TIMERS) MODEL 2006 ITEM DESCRIPTION QTY P ART NUMBER 1 Switch T oggle Sealed On-Off 1 056056 2 Indicating Light Clear Round 28V 1 057863 3 Indicating Light Blue Round 28V 1 057862 4 Indicating Light Amber Round 28V 1 056588 5 Indicating Light Green Round 28V[...]

  • Page 26

    24 IFM CONTROL P ANEL P ARTS LIST(FRONT DRAIN WITH TIMERS) MODEL 2006 - 14” SIZE ITEM DESCRIPTION QTY P ART NUMBER 1 Switch T oggle Sealed On-Off 1 056056 2 Indicating Light Clear Roundt 28V 1 057863 3 Indicating Light Blue Round 28V 1 057862 4 Indicating Light Amber Round 28V 1 056588 5 Indicating Light Green Round 28V 1 056587 6 Indicating Ligh[...]

  • Page 27

    25 IFM CONTROL P ANEL P ARTS LIST(FRONT DRAIN WITH TIMERS) MODEL 2007 - 18” & 20” SIZE ITEM DESCRIPTION QTY P ART NUMBER 1 Switch Rocker On / Off DPST 1 035030 2 Indicating Light Blue Rectangular 28V 1 032828 3 Indicating Light Amber Rectangular 28V 1 021254 4 Indicating Light Green Rectangular 28V 1 021255 5 Indicating Light Red Rectangula[...]

  • Page 28

    26 Figure 7-2 IFM Burner Assembly (Right Side Shown) ITEM DESCRIPTION QTY P ART NUMBER 1 BURNER REPLACEMENT KIT 1 016506 (BURNER WITH ITEMS 5 & 6) 2 SP ARK ELECTRODE REPLACEMENT KIT 1 NA TURAL GAS 052562 LP GAS 052908 3 OBSERV A TION WINDOW ASSEMBL Y LENS 016101 COVER 1 015905 4 BURNER OUTER PLA TE & ELBOW ASSEMBL Y (LEFT OR RIGHT SIDE) 1 0[...]

  • Page 29

    27 DESCRIPTION QTY P ART # 1 TRANSFORMER 120/208/240/480V 1 056036 2* CIRCUIT BREAKER 3A/250V 1 053338 3 RELA Y DPDT 24V AC 2 030844 4 RECTIFIER 1 018321 5 POWER CORD 1 021289 6 CONNECTION 3 CIRCUITS PLUG 1 032210 7 CONNECTOR 2 CIRCUIT CAP 2 032207 8 COVER FOR CIRCUIT BREAKER 1 054664 9 PUSH ROD 1 018096 10 SCREW 1 / 4 "-20" X 1 1 / 4 &qu[...]

  • Page 30

    28 Single Basket Lift Power Supply Box NOTES: 1. Wire Material: See wires specification 2. Remove 3/8” of insulation from end of wire 3. Route all wires so they lay flat and are organized in appearance. 4. T ug test all wires connect- NOTE: A separate wiring diagram has been included with this manual and should be saved for troubleshooting and ma[...]

  • Page 31

    29 14 IFM 120V CONNECTION DIAGRAM - NO TIMERS, FRONT DRAIN - MODEL 2000 CONTROL P ANEL INSER T CONTROL P ANEL BACK[...]

  • Page 32

    30 CONTROL P ANEL INSER T IFM - 120V CONNECTION DIAGRAM - TIMERS, FRONT DRAIN WITH LIGHTED ROCKER SWITCH - MODEL 2000 CONTROL P ANEL BACK[...]

  • Page 33

    31 14 IFM - MODEL 2006 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH[...]

  • Page 34

    32 14 IFM - MODEL 2006 WITH SAFE AND EASY ® FIL TER[...]

  • Page 35

    33 14 IFM - MODEL 2006 CPU BASKET LIFT FRONT DRAIN[...]

  • Page 36

    34 18 & 20 IFM - MODEL 2006 FRONT DRAIN WITH LIGHTED ROCKER SWITCH[...]

  • Page 37

    35 18 & 20 IFM - MODEL 2007 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH[...]

  • Page 38

    36 18 & 20 IFM - MODEL 2007 REAR DRAIN WITHOUT LIGHTED ROCKER SWITCH[...]

  • Page 39

    37 18 & 20 IFM - MODEL 2007 WITH SAFE AND EASY ® FIL TER WITHOUT LIGHTED ROCKER SWITCH[...]

  • Page 40

    38 BOB EV ANS IFM - 120V CONNECTION DIAGRAM - NO TIMERS, REAR DRAIN - MODEL 2006 WITH T OGGLE SWITCHES Effective 5/2006[...]

  • Page 41

    39 IFM 120V CONNECTION DIAGRAM - TIMERS, FRONT DRAIN - MODEL 2006 WITH T OGGLE SWITCHES Effective 5/2006[...]

  • Page 42

    L IMITED W ARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser . ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp®, Custom Pasta Systems, T op-Side™ Cookers, Computer T imers, Fryer & Pasta V essels, and Keating replacement parts ("products") installed after Jun[...]

  • Page 43

    SER VICE INFORMA TION If you hav e a service related question call 1-800-KEA TING. Please state the nature of the call; it will ensure speaking with the appropriate person. Hav e your serial and model number av ailable when ordering parts. KEA TING OF CHICA GO, INC. 8901 W . 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 F AX: (708)[...]