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Keys Fitness KF-2060 manual

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Table of contents for the manual

  • Page 1

    Owner’s Manual 215-00132 11/06 Rev A KF-2060[...]

  • Page 2

    Table of Contents 2 Before Y ou Start 3 Important Safety Information 4 Assembly 5-40 W eight R atios 41 W eight Stack Sticker Placement 42 Cable View 43 T op View 44 Exploded View 45 P arts List 46 W arr anty Information 47[...]

  • Page 3

    Before You Start 3 KEYS FITNESS SERIES QUESTIONS? CALL 1-888-380-0482 Monday-Friday 8:30-5:30 Central Time When calling please have the following product information available: Model Name : KF-2060 Serial #: Manufactured Date : PO # : Model Name Decal Location THANK YOU for making this unit a part of your exercise program. K eys Fitness assures the[...]

  • Page 4

    Important Safety Information 4 Prior to assembly , remove components from the box and verify that all the listed parts were supplied. WARNING! Before using this unit or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or persons with pre-existing health problems. K eys Fitness Pr[...]

  • Page 5

    Bo x 1 Assembly 5[...]

  • Page 6

    Bo x 2 Assembly 6[...]

  • Page 7

    Bo x 3 Assembly 7[...]

  • Page 8

    Bo x 4 Assembly 8[...]

  • Page 9

    Bo x 5 Assembly 9[...]

  • Page 10

    Assembly 10 Bo x 6[...]

  • Page 11

    【５ ２ 】 ５ p cs 【５ ２ 】 ５ p cs 【５ ３ 】 ９ pc s 【５ ３ 】 ９ pc s 【５ ４ 】 ５ pcs 【５ ４ 】 ５ pcs Assembly 11 Bo x 7 Bo x 8 Bo x 10 Bo x 12 Bo x 9 Bo x 11[...]

  • Page 12

    Assembly 12[...]

  • Page 13

    Assembly 13[...]

  • Page 14

    Assembly 14[...]

  • Page 15

    Step 1 Attach Right Base Frame (4) to R ear Frame (1) using two Nuts (144), four W ashers (143), and two Bolts (137). Attach Left Base Frame (8) to R ear Frame (1) using two Nuts (144), four W ashers (143), and two Bolts (137). Insert Guide Rods (47) into R ear Frame (1). Next, slide W eight Stack Bumpers (99) onto Guide Rods (47). Attach R ear Upr[...]

  • Page 16

    Assembly 16 Step 2 Slide the weight plates down the Guide Rods (47) in this order - five 15lb Plates (52), nine 10lb Plates (53), five 5lb Plates (54), and the T op Plate (55). Note: Number of weight plates may vary depending on your specific configuration. Attach T op Frame (2) to all four Guide R ods (47) and secure to Rear Upright (3) using two [...]

  • Page 17

    Assembly 17 Step 3 Attach Front Upright (19) to Seat P ad Support Receptacle (6) using two Nuts (144), four W ashers (143), and two Bolts (136). Attach Seat P ad Support Receptacle (6) to Base Frame assembly using two Nuts (144), four W ashers (143), and two Bolts (136). Figure 3[...]

  • Page 18

    Step 4 Attach Main Upright (7) to Seat P ad Support Receptacle using two Nuts (126), four W ashers (125), and two Bolts (131). Attach Right T op Frame (5) to T op Frame assembly using two Nuts (144), four W ashers (143), and two Bolts (137). Next, use two W ashers (143), two Spring W ashers (119), and two Bolts (142) to connect Right T op Frame (5)[...]

  • Page 19

    Step 5 Slide Press Station Base Frame (11) over Press Arm Support (10). Next, attach both pieces to Base Frame using two Nuts (144), four W ashers (143), and two Bolts (134). Install Left T op Fr ame over Press Arm Support (10) and T op Frame assembly . Secure top section using two Nuts (144), four W ashers (143), and two Bolts (137). Next, Secure [...]

  • Page 20

    Assembly 20 Step 6 Attach P ec Dec Mount (21) onto Seat Pad Support Receptacle using two Nuts (144), four W ashers (143), and two Bolts (136). Secure in place with one W asher (129), one Spring W asher (119), and one Bolt (137). Figure 6[...]

  • Page 21

    Assembly 21 Step 7 Attach Right and Left Leg Hold Leg Fr ames (29 & 30) using two Nuts (144), four W ashers (143), and two Bolts (135). Figure 7[...]

  • Page 22

    Assembly 22 Step 8 Slide the Right Pec Dec Arm (22) on to the shaft of the Pec Dec Mount. Secure the arm in place using one Big W asher (102), one W asher (143), one Spring W asher (119), and one Bolt (128). Slide Pec Dec Handle Bar (24) onto the top of the Right Pec Dec Arm (22) and secure using one Chrome W asher (101), one W asher (143), one Spr[...]

  • Page 23

    Assembly 23 Step 9 Attach Leg Extension Lever (20) to Seat Pad Support R eceptacle (6) and secure using Shaft (86), one W asher (117), one Spring W asher (118), and one Allen Bolt (98). Slide Foam Frame w/ Shaft (26) through the Leg Extension Lever (20) and attach Foam Frame w/o Shaft (25) to the other side. Insert Slip T ension Pin (85) through th[...]

  • Page 24

    Assembly 24 Step 10 Align Press Arm (35) and Chest Press Cam (12) while inserting Press Station Shaft (38). Slide Pillow Block Bearing (75) onto each side of Press Station Shaft (38) and secure the assembly using two Chrome W ashers (101), two W ashers (143), two Spring W ashers (119), and two Allen Bolts (128). Attach the entire assembly to Press [...]

  • Page 25

    Assembly 25 Step 11 Attach Bench R ear Frame (15) onto Bench Main Frame (13) and secure using two Nuts (144), four W ashers (143), and two Bolts (133). Attach Bench Front Stabilizer (14) on to Bench Main Frame (13) using two Nuts (144), four W ashers (143), and two Bolts (136). Figure 11[...]

  • Page 26

    Assembly 26 Step 12 Attach Bench Seat P ad Support (16) to Bench Main Frame using one Nut (126), two W asher (125), and one Bolt (132). Insert Bench Seat Pad Adjustment Bar (64) into Bench Main Fr ame and secure using one W asher (125) and one Nut (126). Attach Spring (66) to Bench Main Frame and Bench Seat P ad Adjustment Bar (64). Note: Make sure[...]

  • Page 27

    Assembly 27 Step 13 Attach Bench Back P ad Support (17) to Bench Main Frame using one Nut (126), two W ashers (125), and one Bolt (132). Attach Bench Back P ad Adjustment Frame (39) to Bench Back Pad Support (17) using one Nut (126), two W ashers (125), and one Bolt (132). Figure 13[...]

  • Page 28

    Assembly 28 Step 14 Attach Bench Seat P ad (48), Bench Lower Back Pad (156) and Bench Back Pad (49) using six W ashers (143) and six Bolts (138). Insert F oam Shaft (40) into Foam Adjustable Bracket (18). Next, attach Upholstered R oller P ads (58) using the following hardware: four Plastic W ashers (90), two Chrome W ashers (101), two W ashers (14[...]

  • Page 29

    Assembly 29 Step 15 Attach Left and Right Squat Arms (36 & 37) to the Press Arm Assembly (35) using two Safety Pins (73). Next, slide Upholstered Roller Pad (58) onto each Squat Arm (36 & 37) and secure using two Plastic W ashers (90), two Chrome W ashers (101), two W ashers (143), two Spring W ashers (119), and two Bolts (128). Figure 15[...]

  • Page 30

    Assembly 30 Step 16 Attach Back P ad (51) to Back Pad Adjustment Bracket (28) using two W ashers (143) and two Bolts (127). Attach Seat P ad (50) to Seat Pad Support (27) using two W ashers (143) and two Allen Bolts (127). Slide both assemblies into receptacles as shown in Figure 16. Figure 16[...]

  • Page 31

    Assembly 31 Step 17 Slide two Upholstered Roller Pads (58) onto F oam Frames and secure using two Big Plugs (89). Slide the Long Foam T ube (34) through the hole in Seat P ad Support. Next, slide two Plastic W ashers (90), two Upholstered Roller P ads (58), and two Big Plugs (89) onto each end of Long F oam T ube (34). Next, slide two Upholstered R[...]

  • Page 32

    Assembly 32 Step 18 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Lat Cable (110) as detailed in Figure 18 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail. Start by threading cable end into T op Plate (55). Y ou will need the followi[...]

  • Page 33

    Assembly 33 Step 19 Note: This step is only used if you do not have the Leg Press 3 attachment. If you do have Leg Press 3 attachment, please follow instructions located in that manual. Use the Cable Adapter (124) in place of the pulley . Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Leg Pr[...]

  • Page 34

    Assembly 34 Step 20 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Low Row Cable (111) as detailed in Figure 20 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail. Start by installing cable under the pulley at Leg Extension location. Y o[...]

  • Page 35

    Assembly 35 Step 21 Note: Stretch all cables out completely and make sure all twisting is removed before install- ing. Install Pec Dec Cable (112) as detailed in Figure 21 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail. Y ou will need the following for installation: Cable (112) - Qty . 1 Pu[...]

  • Page 36

    Assembly 36 Step 22 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Long Chest Cable (114) as detailed in Figure 22 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail. Start by installing cable into the “Press Station” weight stack. Y[...]

  • Page 37

    Assembly 37 Step 23 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Short Chest Cable (115) as detailed in Figure 23 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail. Start by threading the cable into the floating pulley brack et. Y ou [...]

  • Page 38

    Assembly 38 Step 24 Connect Long Lat Bar (43) to the Lat Cable (110) using two Gear Hooks (87) and Short Chain (88). Connect Ab Strap (60) or Lat Strap (61) to Low Row Cable (111) using one Gear Hook (87). Connect Short Lat Bar (44) or Ankle Strap (62) to Low Row Cable (111) using two Gear Hooks (87) and Long Chain (116). Figure 24[...]

  • Page 39

    Assembly 39 Step 25 Install W eight Shrouds (41) to the left and right side of the weight stacks using four W ashers (117) and four Bolts (98). Install W eight Shroud (42) to the center of both weight stacks and secure using four W ashers (117) and four Bolts (98). Figure 25 Note: Tighten all hardware securely.[...]

  • Page 40

    Assembly 40 Congratulations! You have completed the assembly of your new KF-2050.[...]

  • Page 41

    Weight Ratios 41[...]

  • Page 42

    Weight Stack Sticker Placement 42 10 10 15 20 20 25 30 40 50 60 70 80 90 100 30 35 45 55 65 75 85 95 105 1 15 1 15 125 140 155 170 130 145 160 175 190 205 220 235 250 185 200 200 LB Stack 250 LB Stack Y our new POWER SYSTEM unit can be purchased with either a 200 LB or 250 LB weight stack. Depending on which weight stack you have purchased will det[...]

  • Page 43

    Cable View 43[...]

  • Page 44

    Top View 44[...]

  • Page 45

    Exploded View 45[...]

  • Page 46

    KF-2060 Parts List Rev A Ref # Part # Description Qty Ref # Part # Description Qty 1 223-01077 FRAME, REAR KF-2060 1 85 206-00056 SHORT HANDLE GRIPS KPS-1800 1 2 223-01078 FRAME, UP KF-2060 1 86 230-00022 SHAFT FOR LEG EXT. KPS-2050 1 3 223-01079 UPRIGHT, REAR KF-2060 1 87 210-00008 GEAR HOOK, KPS, 210-00008 7 4 223-01080 FRAME, RIGHT BASE KF-2060 [...]

  • Page 47

    47 Warranty Information KEYS FITNESS PRODUCTS, L.P. LIFETIME WARRANTY This W arr anty applies in the United States and Canada to products manufactured or distrib- uted by Keys Fitness Products, LP (“K eys”) under the KEYS brand name. The warranty is non- transfer able and v alid only to the original purchaser . K eys warrants that the Product y[...]

  • Page 48

    Keys Fitness Products, L.P. 4009 Distribution Drive, Suite 250 Garland, Texas 75041 Customer Service: 1-888-380-0482[...]