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Keys Fitness Power System 1850 manual

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Table of contents for the manual

  • Page 1

    Owner’ s Manual Read all precautions and instruc- tions in this manual before using this equipment. 215-00009 09/04[...]

  • Page 2

    T able of Contents 2 Important Safety Information 3 Before Y ou S tart 4 Assembly 5-26 W eight Ratios 27 W eight S tack S ticker Placement 28 Cable V iew 29 T op V iew 30 Exploded V iew 31 Parts List 32 W arranty Information 33[...]

  • Page 3

    Impor tant Safety Inf or ma tion 3 THANK YOU for making this Power System unit a part of your exercise pro- gram. Keys Fitness and our Power System Series assures the very best in value, appearance, durability and biomechanics. This manual will guide you through the assembly process. If at any time you are having trouble with the assembly or use of[...]

  • Page 4

    Bef or e Y ou Star t 4 Prior to assembly , remove components from the box and verify that all the listed parts were supplied. SAFETY INFORMA TION WARNING! Before using this unit or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or persons with pre-existing health problems. Keys[...]

  • Page 5

    Assembl y 5 Box 1[...]

  • Page 6

    Assembl y 6 Box 2[...]

  • Page 7

    Assembl y 7 Box 3 Box 5 Box 6 Box 4[...]

  • Page 8

    Assembl y 8[...]

  • Page 9

    Assembl y 9[...]

  • Page 10

    STEP 1 Insert the two Guide Rods (24) into Rear Base (1) and secure them in place using two W ashers (102), two Spring W ashers (103), and two Allen Bolts (97). Assembl y 10 Figur e 1[...]

  • Page 11

    Assembl y 11 STEP 2 Attach the Seat Pad Support Receptacle (2) to Rear Base (1) and secure in place using three Nylon Locknuts (104), six W ashers (102), and three Bolts (94). Connect the Front Upright (86) to Seat Pad Support Receptacle (2) and secure together using two Nylon Locknuts (104), four W ashers (102), and two Bolts (95). Insert the Pec [...]

  • Page 12

    Assembl y 12 S tep 3 Install the Main Upright (3) onto Seat Pad Support Receptacle (2). Secure it in place using three Nylon Locknuts (104), six W ashers (102), and three Bolts (94) on the side. T wo Bolts (98), one Spring W asher (1 17), three W ashers (101), one Nylon Locknut (95) will secure it at the bottom. Figur e 3[...]

  • Page 13

    Assembl y 13   S tep 4 Slide one W eight Stack Bumper (30) down each Guide Rod (24). Next, slide the weight plates down the Guide Rods (24) in this order - five 15lb Plates (36), nine 10lb Plates (37), five 5lb Plates (38), and the T op Plate (27). Insert the Main T op Beam (4) onto the two Guide Rods (24) and the Main Upright (3)[...]

  • Page 14

    S tep 5 Attach Press Arm Support (5) to Main Upright (3) by aligning the holes and sliding the Shaft (74) through. Secure the Shaft (74) in place using two Set Screws (84). Install Press Arm (6) to Press Arm Support (5) by aligning the holes and sliding the Shaft (73) through. Secure the Shaft (73) in place using two Set Screws (84). Assembl y 14 F[...]

  • Page 15

    Assembl y 15 S tep 6 Slide the Right Pec Dec Arm (8) on to the shaft of the Pec Dec Mount (7). Secure the arm in place using one Big W asher (76), one W asher (102), one Spring W asher (103), and one Allen Bolt (97). Slide Pec Dec Handle Bar (19) onto the top of the Right Pec Dec Arm (8) and secure using one Chrome W asher (106), one W asher (102),[...]

  • Page 16

    Assembl y 16 S tep 7 Install the Right and Left Hold Leg Frames (17 & 18) to Main Upright (3) and secure using two Nylon Locknuts (104), four W ashers (102), and two Bolts (95). Make sur e the both Hold Leg Frames ar e angled upwar ds. Figur e 7[...]

  • Page 17

    Assembl y 17 S tep 8 Slide the Shaft (72) into the Leg Extension Lever (10). Attach Leg Extension Lever (10) to Seat Pad Support Receptacle (2) and secure using one W asher (1 19), one Spring W asher (1 15), and one Allen Bolt (1 18). Slide Foam Frame w/ Shaft (1 1) through the Leg Extension Lever (10) and attach the Foam Frame w/o Shaft (12) to th[...]

  • Page 18

    Assembl y 18 S tep 9 Attach the Seat Pad (26) to the Seat Pad Support (13) using two W ashers (102) and two Allen Bolts (96). Slide the Seat Support assembly into the Seat Pad Support Receptacle (2) and secure by tightening the Locking Pop Pin (52). Install the T elescope (14) to the Back Pad Support (16) and secure in place using one Nylon Locknut[...]

  • Page 19

    Assembl y 19 S tep 10 Slide two Upholstered Roller Pads (42) onto Foam Frames (1 1 & 12) and secure using two Big Plugs (65). Slide the Long Foam T ube (77) through the hole in Seat Pad Support (13). Slide two Plastic W ashers (87) onto each end of Long Foam T ube (77). Next, slide two Upholstered Roller Pads (42) onto each side of Long Foam T [...]

  • Page 20

    Assembl y 20 S tep 1 1 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Chest Press Cable (45) as detailed in Figure 1 1. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable V iew” for mor e detail. Start by threading cable end into T op Plate (27). Y ou will need[...]

  • Page 21

    Assembl y 21 S tep 12 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Mid Pulley Cable (46) as detailed in Figure 12. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable V iew” for mor e detail. Start by installing cable under the pulley at Leg Extension location[...]

  • Page 22

    Assembl y 22 S tep 13 Note: This step is only used if you do not have the Leg Press 2 attachment. Use the Cable Adapter (1 13) in place of the pulley . Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Leg Press Cable Substitute (47) as detailed in Figure 13. Follow dotted lines to identify exa[...]

  • Page 23

    Assembl y 23 S tep 14 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Pec Dec Cable (49) as detailed in Figure 14. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable V iew” for mor e detail. Y ou will need the following for installation: Cable (49) - Qty . 1 Pul[...]

  • Page 24

    Assembl y 24 S tep 15 Connect Long Lat Bar (70) to the Chest Press Cable (45) using two Gear Hooks (33) and Short Chain (35). Connect Ab S trap (40) or Lat Strap (34) to Mid Pulley Cable (46) using one Gear Hook (33). Connect Short Lat Bar (71) to Mid Pulley Cable (46) using two Gear Hooks (33) and Long Chain (32). Figur e 15[...]

  • Page 25

    Assembl y 25 S tep 16 Install W eight Shrouds (20) to each side of the Main T op Beam (4) using two W ashers (102), two Spring W ashers (103), and Allen Bolts (97 & 1 18). Secure the bottom portion of the W eight Shrouds (20) to the Rear Frame (1) using two W ashers (1 19) and two Allen Bolts (1 18). Note: Tighten all hardwar e securely . Figur[...]

  • Page 26

    Assembl y 26 Congratulations! Y ou have completed the assembly of your new KPS-1850.[...]

  • Page 27

    W eight Ratios 27 KPS-1850 Weight(lbs) 100% 95% 90% 65% 45% 10 10 9.5 9 6.5 4.5 15 15 14.25 13.5 9.75 6.75 20 20 19 18 13 9 25 25 23.75 22.5 16.25 11.25 30 30 28.5 27 19.5 13.5 35 35 33.25 31.5 22.75 15.75 45 45 42.75 40.5 29.25 20.25 55 55 52.25 49.5 35.75 24.75 65 65 61.75 58.5 42.25 29.25 75 75 71.25 67.5 48.75 33.75 85 85 80.75 76.5 55.25 38.25[...]

  • Page 28

    W eight Stack Stic k er Placement 28 10 10 15 20 20 25 30 40 50 60 70 80 90 100 30 35 45 55 65 75 85 95 105 11 5 11 5 125 140 155 170 130 145 160 175 190 205 220 235 250 185 200 200 LB S t ack 250 LB S t ack Y our new POWER SYSTEM unit can be purchased with either a 200 LB or 250 LB weight stack. Depending on which weight stack you have purchased w[...]

  • Page 29

    Cable V iew 29[...]

  • Page 30

    T op V iew 30[...]

  • Page 31

    Exploded V iew 31[...]

  • Page 32

    REF# KEYS PART# DESCRIPTION QTY. REF# KEYS PART# DESCRIPTION QTY. 1 223-00235 Rear Base 1 61 206-00020 Square Plug 44.5 2 2 223-00236 Seat Pad Support Receptacle 1 62 206-00140 Square Plug 50.8 2 3 223-00237 Main Upright 1 63 206-00001 Square Plug 76.2*50.8 4 4 223-00238 Main Top Beam 1 64 206-00102 Round Plug 32 4 5 223-00239 Press Arm Support 1 6[...]

  • Page 33

    W ar r anty Infor ma tion KEY S FITNESS PRODUCTS, L.P . POWER SY STEM SERIES LIFETIME WARRANTY This W arranty applies in the United S tates and Canada to products manufactured or distributed by Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty period to the original purchaser is lifetime of the original purchaser . Keys[...]

  • Page 34

    Customer Service 1.888.340.0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland, TX 75041 www .keysfitness.com[...]