King Kutter 999995 manual

2150 Eastern Av enue. Gallipolis, Ohio 456 31 ROT AR Y TILLER OPERA T OR MANUAL Part No 999995 www .kingkutter.com[...]

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T O THE PURCHASER This manual contains v aluable information about y our ne w King Kutter II Rotary T iller . It has been carefully prepared to give y ou helpful suggestions for operating, adjusting, ser - v i cing and ordering repair parts. Keep this manual i n a convenient place for quick a nd easy re ference. Stu dy it carefully . Y ou have purc[...]

It is the purchaser and/or opera tor ’ s responsibility to….  Read and unders tand the information contained in this manual.  O p e r a t e , l u b r i c a t e , a s s e m b l e a n d m a i n t a i n t h e e q u i p m e n t i n a c c o r d a n c e w i t h a l l i n s t r u c t i o n s a n d s a f e t y p r o c e d u r e s i n t h i s m a [...]

5 CONTENTS ITEM P A GE Safety ......................................................................... 6 Assembly Instructions ................................................ 8 Before Putting Into Service ........................................ 8 Safety T raining ......................................................... 11 T ranspo rtation Safet[...]

S A F E T Y READ AND FOLLO W THE INSTRU C- TIONS IN THIS MANUAL AND ESP E- CIALL Y IN TH E SAFETY SECTION. F AILURE T O DO SO CAN RESUL T IN SERIOUS INJUR Y OR DEA TH. T AKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOU T THIS MANUAL IS USED T O CALL YOUR A TTENTION TO INST RUC- TIONS INVOL VING YOUR PERSON AL SAFETY AND T HE SAFETY OF OTH- ERS. T[...]

E Q U I P M E N T S A F E T Y G U I D E L I N E S  Safety of the operator an d bystanders is o ne of th e main concerns in designing and devel- oping a tiller. However, every year a ccidents occur which could have been avoided by a few second s of thought and a more careful approach to handling equipment. You, the op- erator, can avoid many acci[...]

8 ROT AR Y TILLER ASSEMBL Y INSTRU CTIONS S T E P 1 With rotary t iller still in crate, lay flat on a level s urface . Cut banding straps on the tw o (2) up right crate pos ts. S T E P 2 Remove the top & upper side sections of the crate, leav ing the rotary t i l l e r resting on the bottom s ection. Y ou may take the tiller of f of crate but y[...]

9 STEP 6 Fill side ge arbox us ing gea r oil until the oil begins to ov erflow f rom the check plug hole . See Figure F on nex t page. STEP 7 Replace and tighten the 1/2‖ v ent plug and t he 1/8" check plug. Clean away an y excess oi l. See Figure G on nex t page. STEP 8 Grease the grease fitting on the "out-board hub," the tw o (2[...]

10 Figure E Figure F Figure G Figure H Figure I Figure J[...]

S A F E T Y T R A I N I N G  Safety is a primary concern in the design and manufa cturing of our product. Un- fortunately , our effo rts to provide s afe equipment can be wiped out by a s ingle careless act o f an operator or by stander .  In addition to the design and configuration of equipment, hazard control and ac- cident prevention are d[...]

P R E P A R T I O N  N e v e r o p e r a t e t h e t r a c t o r a n d t i l l e r u n t i l y o u h a v e r e a d a n d c o m p l e t e l y u n d e r - s t a n d t h i s m a n u a l , t h e T r a c t o r O p e r a t o r ’ s M a n u a l , a n d e a c h o f t h e s a f e t y m e s - s a g e s f o u n d o n t h e s a f e t y s i g n s o n t h e [...]

13 O P E R A T I O N A L S A F E T Y  The use of this equipment is subject t o certain hazards that cannot be protected against by t he mec hanical means or product design. All operators of this equip- ment must read and understand this entire manual, paying particular attention to safety and operating instructions , prior to using. If there is [...]

O P E R A T I O N A L S A F E T Y c o n t i n u e d . . .  Never allow the tilling t ines to c ontact such items. Never assume an area is clear . Al w ays Check!  Alway s stop the tractor , disengage PT O, set brake, shut off the tractor engine, remove the ignition key , lower implement to the ground and allow rotating pieces to come to a com[...]

15 O P E R A T I O N A L S A F E T Y c o n t i n u e d . . .  Pass rotary tiller diagonally through sharp dips and avoid sharp drops to prevent ―hanging up‖ tractor and rotary tiller . Practice will improve your s kills in maneu - vering on rough t errain. Alway s cut down slopes, never across the face. Always check tractor manual for proper[...]

16 A T TA C H I N G T O T R A C T O R S T E P 1 A t t a c h t o t r a c t o r ' s c a t e g o r y 1 t h r e e p o i n t h i t c h a s d e s c r i b e d i n t h e Tr a c t o r ' s O p e r a t o r ’ s M a n u a l . WA R N I N G Failure to install retaining clip on gearb ox input shaft would allow driveline to swing freely if bolt is shear[...]

17 A T TA C H I N G T O T R A C T O R c o n t i n u e d . . . . S T E P 5 Place and hold inner PTO s haft section next to outer section and check if PTO shaft is too long. Each section should end approximately 3 inches short of reaching u-joint shield on the opposite section. If the shaft is too long measure 3 inches back from each u-joint shield a[...]

18 S I Z I N G P T O S H A F T S T E P 1 Cutting the PT O shaft to length. NOTE: Be sure to c ut equal lengths of ea ch PT O shaft section. Clamp end of PT O shaft in a vice and cut off shield wher e marked. (Figu re 1-A & 1- B) S T E P 2 Using cut section of the shield as a guide cut shaft of f t he same amount. (Figure 2) STEP 3 Repeat s teps[...]

19 O P E R A T I N G I N S T R U C T I O N S S T E P 1 Before each use perform the m aintenance described in maintenance section (page 20). S T E P 2 Read, understand, and f ollow the information on safety training, preparation, starting and stopping safety , operational s afety , transport safety warning sections of this man- ual (pages 12 thru 15[...]

Never travel at a fast ground speed w hile u sing the tiller , this cou ld damage it. Never attempt to turn the tractor o r travel in reverse w ith the PT O eng aged and the tiller in the ground. A lwa y s raise the tiller out o f the ground w hen ba cking up or attempting to turn. Failu re to due so may cause damage to the t iller . STEP 8 After e[...]

 Be sure electrical outlets and tools are properly grounded  Use adequate ligh t for the job at hand .  Make sure there is plenty ventilation. Never operate the engine of the towing vehicle in a close d building. The exhaust fumes may cause asphyx iation.  Before working on this machine, disengage the PT O, s hut of f the engine, set th[...]

22 S A F E T Y S I G N L O C A T I O N S The types of safety signs and lo cations on the equipmen t are shown in the ill ustration below . Good sa fety requires that y ou familiarize yoursel f with the various safety signs, the type of w arning and the area, or particular function rela ted to that area, tha t re- quires your SA FTY A W A RENESS. No[...]

23 1[...]

24 2 3[...]

25 4 5[...]

26 6 7 MODEL NO. DESCRIPTION SN# XXXXXXXXXX[...]

27 NOTES:[...]

TILLER: EXPLODED VIEW 28[...]

Ref. No. Part Name TG - 48 TG - 72 TG - 60 1 Lift Arm Brace 380108 380108 380108 2 Lift Arm (Left hand) 3 10085 310085 310085 3 Lift Arm (Right hand) 310086 310086 310086 4 Tail Rod Assembly 505116 505116 505116 5 Center Piece Kit 505025 505025 505025 6 Lift Arm Spacer Kit 505030 505030 505030 7 Tine Pkg. (1-Right & 1- Left) w/ bolts 505002 505[...]

30 Ref. No. Part Name 147122 Part No. 1 Safety Shield 124311 2 Roll Pin 170120 3 Male Tube End Yoke 151045 4 Female Tube End Yoke 151050 5 Tractor End Yoke 151035 6 Inner Tube 14 Series 151090 7 Outer Tube 14 Series 151091 8 Cross Kit # 4 170015 9 Quick Disconnect Pin 170110 10 Clutch Spring w/ Compression Bolts & nuts (Pkg. 8) 500140 11 Flange[...]

31 TG SERIES OUT -BOARD HUB 184070 Ref. No. Part Name 184070 1 Hub Housing 902341 2 Cap 902342 3 Self Aligning Ball Bearing (1310) 902019 4 Seal Double Lip (Pkg. 2) 505017 5 Bolt M- 6 - 16 902345 6 B olt M- 12 – 25 902011 7 Lock washer M- 12 902010 8 W asher 902009 9 Grease Zerk 1/4‖ 902349[...]

32 TG SERIES GEARBOX 184069[...]

33 Ref. No. Part Name Part Number 1 Retainin g Ring 90mm 902005 2 Retainin g Ring 40mm 902006 3 Pressure Plate Plug 1/2‖ - 14 NPT 902007 4 Sq. Hd. Plug 1/4‖ - 18 NPT 902008 5 Flat Washer (Main) 902009 6 Lock washer M- 12 902010 7 Bolt M- 12 - 25 902011 8 Bolt M-8-16 (Pkg. 12) 502247 9 Bolt M- 10 -25 (Pkg. 6) 502296 10 Bolt M- 10 -20 (Pkg. 6) 50[...]

34 TG SERIES T OP GEA RBOX A SSEMBL Y[...]

35 TG SERIES T OP GEA RBOX P A RTS LIST Ref. No. Part Name Part Number 1 Retainin g Ring 72mm 902301 2 Retainin g Ring 40mm 902302 3 Housing RTA - 50 902329 4 Pressure Plate Plug 1/2‖ - 14 NPT 902304 5 Sq. Hd. Plug 1/4‖ - 18 NPT 902305 6 Bolt M- 10 -25 (Pkg. 6) 502296 7 Bolt M- 10 -30 (Pkg. 4) 505008 8 Spacer 902309 9 Shim Pack (Pkg. 8) 502243 [...]

36 1. Limited War ranty. King Kutter, Inc. (―King Kutter‖), P.O. Box 1200, W in f ield, Alabama 35594, warrants to the original retail pur- chaser (―Purchaser‖) that the product t hat is the subject of this sale is f ree from defects in material and work- manship at the time of sale. Under this warran ty, King Kutter will repair the defecti[...]