Kodak 9020/CINE manual

Publication No. SM 2547-1 03/98 SERVICE MANUAL for the KODAK EKTAPRO Slide Projector Model 4020, 5020, 7020, 9020, (9020/CINE) © Kodak AG, Stuttgart 1998 Model 9020 Kodak Kodak AG, Stuttgart I 03/98[...]

PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Kodak prior to publication. No patent license is granted by this information. Kodak reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. [...]

TABLE OF CONTENTS ELECTROSTATIC DISCHA RGE ......................................................................................................... 1-1 Overview ....................................................................................................................... .............. 1-1 Awareness .......................................[...]

CONDENSER KIT 4X4 (with CLIP) ............................................................................................ 2-9 IR REMOTE System RA/LP (Laser Pointer) ............................................................................ 2-10 12/7-PIN MODULE ......................................................................................[...]

Power Supply ............................................................................................................................. 3-4 The TRANSFORMER supplies the following voltages: .............................................................. 3-4 The POWER REGULATION PCB contains: ........................................................[...]

MECHANISM FRAME and LENS MOUNT ....................................................................................... 4-12 LENS MOUNT .................................................................................................................................. 4-13 Model 4020/7020 ...............................................................[...]

No Slide Transport forward/reverse and other projection problems ................................................. 5-24 Shutter Problems .............................................................................................................................. 5-35 Fan Problems.....................................................................[...]

blank page Service Manual SM 2547-1 03/98 VIII Kodak AG, Stuttgart[...]

ELECTROSTATIC DISCHARGE CAUTION This equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use caution to prevent damage during all service procedures. Overview Electrostatic discharge (ESD) is a primary source of - product downtime - lost productivity - costly repair. While we cannot feel a static charge of less[...]

Every Day 1 . Keep trash away from static-sensitive equipment. Plastic materials, such as trash can liners and plastic foam cups, generate the static electricity that damages or destroys electronic components. 2 . Look at the label. Static-sensitive components are marked with bright graphic labels. Follow the label directions. 3 . Spray the carpet.[...]

1. GENERAL INFORMATION Service Tools Use the following tools to repair a KODAK EKTAPRO Slide Projector: TORX Screw Driver size 206 TORX Screw Driver size 210 TORX Screw Driver size 215 or TORX bits TL-3255 TORX Screw Driver size 220 Logic Probe TTL/CMOS Oscilloscope - only for checks on the AUTO FOCUS PCB. Digital Multimeter Voltage 5 to 240 V AC 0[...]

Safety Precaution 1 . Do not operate or repair the projector without proper accessories. Add all COVERS before use to prevent mechanical hazards and electrical shock. 2 . Before operating the projector, check the VOLTAGE SELECTOR. Make sure that the correct line voltage is selected. 3 . Do not use a damaged POWER CORD. The damaged CORD can cause ma[...]

Safety Check NOTE Check the area around the repaired location. Make sure that parts and wires have been returned to the correct positions. Completely assemble the projector before doing an electrical safety test. The safety tests: Ground Continuity Test Insulation Resistance Test Equivalent Leakage Current Test Use a safety tester that measures all[...]

blank page Service Manual SM 2547-1 03/98 1-6 Kodak AG, Stuttgart[...]

2. INTRODUCTION The Kodak EKTAPRO Slide Projector series is a new family of Projectors that uses the latest mechanical and electronic technology. The Projector is modular designed, and equipped with a modern 1-chip MICROCONTROLLER, STEPPER MOTORS, optical sensors, and digital and analog circuits. All functions and displays are controlled by the MIC[...]

Projector Models EKTAPRO Model 4020 Features and Functions: Line voltages : 120/220/230/240V or 100/22 0VAC can be select with an external VOLTAGE SELECTOR Line frequency : 50/60 Hz Power consumption : 380 W Dual Lamp Module Extra Bright: 35h EXR 82V/300 W : 70h FHS 82V/300W : 200h EXY 82V/250W Slide change time : approx. 0,9s (single step) : appro[...]

EKTAPRO Model 4020 Adjustable Tray Motion : Tool PN 622 0454 has to used on Projectors from SN 85 xxx and above Manual elevator mechanism : Two height adjustment feet are attached on the front side of the Projector Indicator LED on front : LED continuously on Projector O.K. If the LED is blinking fast a slide jam occurs. In standby mode the LED is [...]

EKTAPRO Model 5020 Features and Functions: All features and functions of Model 4020 Additional: AUTO FOCUS : Each slide will be focused, independent of the slide mount Timer : Slide change can be set from 1 up to 60 sec. figure 2-2 Service Manual SM 2547-1 03/98 2-4 Kodak AG, Stuttgart[...]

EKTAPRO Model 7020 Features and Functions: All features and functions as Model 4020. Additional features: Application Slot : for Kodak and OEM ADAPTERS Bus CONNECTORS (RS232) : IN (female) and OUT (male) Address Switch : 16 addresses can be selected Initializing procedure : After power on the Projector the SLIDE LIFTER and the RING DRIVE will be ch[...]

EKTAPRO Model 9020 Features and Functions: This multi purpose Projector has all of the features of the EKTAPRO 7020. Additional features include: AUTO-ZERO function : : When the Projector senses an empty, gate the Projector automatically returns the tray to zero and begins the projection cycle again. This function can be deenergized. Timer : Slide [...]

Overview Model FUNCTIONS/ACCESSO RIES 4020 5020 7020 9020 DUAL LAMP MODULE (Ex tra BRIGHT) XXXX TIMER -X-X AUTO-ZERO --- X ADDRESS SWITCH -- X X APPLICATION SLOT -- X X AUTO FOCUS -X-X PRESENTATION BUS “IN” XXXX PRESENTATION BUS “OUT” -- X X RANDOM ACCESS XXXX EXTERNAL DIAGNOSTICS XXXX 12/7-PIN MODULE -- O O SLIDE SYNCHRONIZER (1000Hz) -- O[...]

Accessories DUAL LAMP MODULE CAT No. 718 4369 CABLE REMOTE CAT No. 712 1080 HEAT ABSORBING GLASS with CLIP (not installed in Model 3020) CAT No. 717 7140 (6mm thick) CAT No. 717 7157 (3mm thick) see NEWSLETTER #3/MAY /1996 page 5 figure 2-5 figure 2-6 6mm 3mm CLIP HEAT ABSORBING GLASS figure 2-7 Service Manual SM 2547-1 03/98 2-8 Kodak AG, Stuttgar[...]

CONDENSER KIT 4X4 (with CLIP) CAT No. 714 4967 IR REMOTE System RA (with Random Access) CAT No. 712 1072 complete with RECEIVER and TRANSMITTER RECEIVER TRANSMITTER figure 2-8 figure 2-9 figure 2-10 SM 2547-1 Service Manual Kodak AG, Stuttgart 2-9 03/98[...]

IR REMOTE System RA/LP (Laser Pointer) CAT No. 712 1064 complete with RECEIVER TRANSMITTER RECEIVER as use with IR REMOTE System RA. 12/7-PIN MODULE CAT No. 712 5875 LENS SUPPORT CAT No. 715 1335 figure 2-11 Ext. Int. figure 2-12 figure 2-13 Service Manual SM 2547-1 03/98 2-10 Kodak AG, Stuttgart[...]

12/7-PIN ADAPTER CABLE CAT No. 712 5883 TWIN SOCKET ADAPTER CAT No. 712 5909 see NEWSLETTER #3/MAY /1996 page 7 figure 2-14 C B figure 2-15 SM 2547-1 Service Manual Kodak AG, Stuttgart 2-11 03/98[...]

SLIDE SYNCHRONIZER CAT No. 712 5891 (not available) see page 16 OEM ACCES SORIES LAMPS Catalog No. Description Lifetime 145 2259 EXR 82V/300 W life time about 35 hours 147 7678 EHS 82V/300 W life time about 70 hours 145 2143 EXY 82V/250 W life time about 200 hours Service Manual SM 2547-1 03/98 2-12 Kodak AG, Stuttgart[...]

Specificat ion Electrical Supply : 120/220/230/240 V : or 100/220 V : 50/60 Hz Power Consumption : 380 W Dimensions : 310 x 355 x 145 mm max. (l/w/h) with tray and lens (12.2 x 14 x 5.7 in) Weight : 6300 g (13.9 lb) Slide size : 24 x 36 mm (0.9 x 1.4 in) Slide change time : <0,8 s Slide search time : <3 s Slide temperature : 50°C (104°F) ma[...]

P-Bus / RS 232 “IN” PIN No. Signal 1 Connected to 4 and 6 2 Receive Data (RxD) 3 Transmit Data (TxD) 4 Connected to 1 and 6 5 Signal Ground 6 Connected to 1 and 4 7- 8- 9- P-Bus / RS 232 “OUT” PIN No. Signal 1 Connected to 4 and 6 2 Transmit Data (TxD)v 3 Receive Date (RxD) 4 Connected to 1 and 6 5 Signal Ground 6 Connected to 1 and 4 7- 8-[...]

ACCESSORY SLOT a 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 b figure 2-19 PIN No. Signal a1 SDA (I 2 C Data) a2 I 2 C_INT (Interrupt) a3 SLOT_232_R, TTL Level a4 not used a5 SLOT_A a6 SLOT_C a7 not used a8 12V DC 200mA max. a9 34V DC 750mA max. a1 0 26V AC_N 750mA max. b1 SLC (I 2 C Clock) b2 PLL_DISS b3 SLOT_232_T (TTL-Level) b4 SLOT_DIS b5 SLOT_B [...]

OEM ACCESSORIES COPYRIGHT The adapter of this English company is only designed to use traditional AV cassette recorders. Cue pulses recorded on the tape trigger the interface unit to generate digital commands to advance the EKTAPRO Projector. It is an interesting feature that the adapter works either by plug ging directly into the remote socket or [...]

SLIDE SYNCHRO NIZER ADAPTER by KODAK AUSTRA LIA Kodak Australia offers an own solution of a slide synchronizer adapter. This unit is built in the IR Receiver housing and is therefor directly to be plugged onto the remote socket. A 6pin socket is built into the housing. The system supports most of traditional AV cassette recorders. The S-AV cable re[...]

ADAPTER by MÜWO The German company offers a slide synchronizer adapter which is built into the EKTAPRO Cable Remote Control. A 6pin socket provides connection with external devices which are traditional AV cassette recorders, S-AV Timer and speaker desks. Even if any devices are connected, the remote still works. Professional AV Cassette Recorder [...]

ADAPTERS by MAYER & ZELLER The Swiss company Mayer & Zeller offers a 1000 Hz adapter which comes along in a small black plastic box with a standard 6pin female receptacle and an integrated cable with the new 8pin male connector for the EKTAPRO Projectors. The adapter offers the possibility either to connect a traditional AV cassette recorde[...]

ADDRESSES CONTROL SYSTEMS • ARION 701 South 7th Street Delano, MN 55328 USA Tel: (001) 612 972 3351 Fax: (001) 612 972 3524 • Bässgen AV Technik GmbH Hauptstraße 58, 79104 Freiburg Germany Tel: (0049) 761 23953 Fax: (0049) 761 35042 • Copyright Machines Limited 44/46 Sillwood Street Brighton, Sussex BNI 2PS UK Tel: (0044) 273 720 175 Fax: ([...]

SOFTWARE for direct PC CONTROL • ARION 701 South 7th Street Delano, MN 55328 USA Tel: (001) 612 972 3351 Fax: (001) 612 972 3524 • AVC Team Bieber Am Holling 3, 35649 Bischoffen Germany Tel: (0049) 6444 1027 Fax: (0049) 6444 8527 • Martin Ballein Viktor Scheffel Straße 2, 74076 Heilbronn Germany Tel: (0049) 7131 165170 Fax: (0049) 7131 52470[...]

blank page Service Manual SM 2547-1 03/98 2-22 Kodak AG, Stuttgart[...]

3. THEORY GUIDE Block Diagram All functions of the projector are controlled by the MICROCONTROLLER ( MC68HC016B with 16k ROM) on the MASTER PCB. The controlling software is loaded in the 16k ROM of the MICROCO NTROLLER for Models 4020 - 9020 and 9020/CINE. Located around the MICROCONTROLLER on the MASTER PCB there are the inputs, outputs and driver[...]

Dual Lamp Module Power and Lamp Regulation Line Switch Fuse Accessory Slot Tray Motion PCB Driver M 5V DC 12V DC 26V DC 36V DC M Mirror Motor Focus Control MICRO CONTROLLER Autofocus PCB Input Mirror Driver Transformer Back Panel PCB Keyboard PCB Driver M Driver MASTERBOARD M Focus Motor Remote Socket Shutter Solenoid Tray Motor Gate Sensor CAM Sen[...]

Microcontroller Unit The main device on the MASTER PCB is the 16-bit MICROCONTROLLER unit MC68HC05B16 from MOTORola for the models EKTAP RO 4020 - 9020 and 9029/CINE This MICROCONTROLLER has a microprocessor, timer, memory, analog/ digital converter and input/output ports on one chip. Compared to a standard processor, where for each item a peripher[...]

Description of Functi ons Power Supply The PROJECTOR POWER SYSTEM consists of a • POWER INPUT ASSEMBLY wit h POWER ON/OFF SW ITCH, PRIMARY FUSE HOLDER and VOLTAGE SELECTOR • TRANSFORMER, SECO NDARY FUSE HOLDER • POWER REGULATION PCB The TRANSFORMER supplies the following voltages: Primary voltage outputs: 92/81 VAC LAMP voltage for Models 402[...]

Power Regulation Board Power Module Fuse Voltage Selector Switch L N ) ) ) Black Red White Gray Regulator Regulator Line Filter Zero Cross Circuit 10V 26V Blue 12V DC 5V DC V SS 26V AC_FL Zero_Cross 36V DC_12P 36V DC 15V DC Triac Relay Lamp1 Lamp2 Neutral V SS 240 230 220 120 91 82 1.25A 2A USA 2.8A Economy Normal Triac Relay figure 3-3 SM 2547-1 S[...]

Switch On / Initialize Procedure Projector Status : Mechanic position is not known Projector is energiz ed The MICROCONTROLLER starts the ini tializat ion routine: - load the look-up tables - look at the acces sory slot and projector address - sets the ECONOMY LAMP RELAY to 82V - completes a Hardware reset SLIDE LIFT MOTOR rotates clock wise (max. [...]

Slide Change Sequence Projector St atus: - SLIDE LIFTE R down - SHUTTER is open - SLIDE is in GATE - LAMP is energized Start: “Forward”/"Revers e" BUTTON is pressed. Signal from: P-B us, Remote Control or Timer The SHUTTER SOLE NOID is deenergized. The SLIDE LIFT MOTOR rotates clock wise to move the SLIDE LIFTER up (max. 805 steps = o[...]

Tray Motion The STEPPER MOTOR is responsible for the slide tray movement. To move the tray one slide forward or reverse 47 steps are necessary in case a tray for 80 slides is used and 27 steps in case a tray for 140 slides is used. The tray movement is controlled by the TRAY MOTION CONTROL PCB. This PCB contains two optical sensors, one for the cod[...]

Tray Motion Sequence: a) Go To Zero Position Projector St atus: - Energized Signal from: - P-Bus (Model´s 4020 and 5020 input only) - Auto Zero (Model 9020 and 9020/CINE) The MICROCONTROLLER select s shortest distance to the zero position. The TRAY MOTOR is energized. The TRAY MOTION CONTROL delivers a st ep signal for each MOTOR step. The ZERO SE[...]

b) Go to next slide position Projector St atus: There is a slide in the gat e and it is project ed. Start actio n: The forward or reverse BUTTON is actuated or next slide is selected with RANDOM ACCESS. See Slide Change Sequence, page 3-7. RANDOM ACCESS: The MICROCONT ROLLER selects shortes t distance to the next slide . The MICROCONTRO LLER energi[...]

LAMP Control a) Dual LAMP Operation All Models are equipped with a DUAL LAMP MODULE (Extra Bright). The POWER REGULATION PCB on all Models contains a LAMP current circuit that can detect if the active LAMP is on, indicated by a LED on the BACK PANEL. If a LAMP fails, the MICROCONTROLLER receives the LAMP_CURR signal from the POWER REGULA TION PCB. [...]

b) LAMP setting Models 4020 - 9020 and 9020/CINE: a) Through the LAMP SWI TCH or P-Bus The settings of the LAMP are change by using the LAMP dimming function through the TRIAC DISSOLVE LOGIC. The phase cut position for LOW is 75% of HIGH . The LAMP supply voltage is 91 VAC only. Resulting LAMP voltages: Standard: 82V RMS Economy : 72V RMS b) Via ac[...]

e) Lamp Dimming The LAMP DIMMING FUNCTION is installed in Model 4020 - 9020. It is used for dissolving for Economy and Standard LAMP settings. The main devices for dimming are the TRIAC, TRIAC CONTROL and Zero_Cross circuit on the POW ER REGULATION PCB, the dissolve logic and the MICROCO NTROLLER (MC) on the MASTER PCB. The TRIAC FUNCTION is contro[...]

The zero-cross circuit creates an impulse whenever the LAMP voltage crosses the zero line (LAMP voltage close to zero). See figure b. Therefore, every 10ms for 50Hz or 8,3ms for 60Hz a signal change occurs. This signal is sent to the DISSOLVE LOGIC on the MASTER PCB. The DISSOLVE LOGIC generates a clocksignal with 4096 pulses for the length of half[...]

Focus There are different possibilities to get a crisp and clear focused image on the screen. 1. Use the FOCUS KNOB. In this case the LENS will be moved inside the LENS CARRIER, while the LENS CARRIER still keeps his position. 2. Use the FOCUS ING BUTTONS either on the KEYBOARD of the PROJE CTOR or on the REMOTE CONTROL. In this case the LENS and t[...]

AUTO FOCUS The AUTO FOCUS feature is installed in the EKTAPRO Model 5020,9020 and 9020/CINE. A “low” FOCUS EXT signal from the MICROCONTROLLER enables the AUTO FOCUS PCB while a “high” signal disables the AUTO FOCUS to ensure a sharpness correction for the projected slide. If a manual sharpness correction was necessary the AUTO FOCUS MOTOR [...]

P-BUS All the Models are equipped with the P-Bus feature. The Models 4020 and 5020 has only an Input Bus, Models 7020 and 9020 and 9020/CINE an IN/OUT Bus. The P-Bus (Presentation Bus) is a serial asynchronous data transmission interface which uses the RS 232 / V.24/ V.28 standard. This type of interface is used with Personal Computers for external[...]

Command Structure The Command Structure is binary coded with three consecutive 8-bit bytes. Synchronization is achieved by a break in the transmission of more than three byte times. The first five bit of each command specifies the address of the selected projector. The 16 hardware addresses are 0-F (hex). The address 1F (hex) is a global address th[...]

Accessory slot This slot was designed for EKTAPRO Models 7020, 9020 and 9020/CINE to receive certain professional dissolve units. The 12/7 PIN ADAPTER is a PCB with: • an “Intern/Extern” switch for a check. Intern means “Lamp on” and Extern means “Projector is controlled by the dissolve unit”. • connectors to connect the ADAP TER to[...]

Remote Control Pin No. Signal 1 12 VDC 2 Gnd 3 Signal 1 (LSB) 4 Signal 2 5 Signal 3 6 Signal 4 7 Signal 5 (MSB) 8 Interrupt 12 VDC = average value between 7.2 VDC and 14.5 VDC Bec au se of th e mi cropro ces sor, th e REMO TE CONTROL also works with digital signals on the TTL level. RANDOM ACCESS is also available through a REMOTE CONTROL receptacl[...]

List of Remote Control Commands: Key/Function Command decimal Command binary 54321 Slide forward 1 6 10000 Slide backwards 8 01000 Focus forward 4 00100 Focus backwards 2 00010 Standby 1 00001 Key 1 2 1 10101 Key 2 2 2 10110 Key 3 2 3 10111 Key 4 2 4 11000 Key 5 2 5 11001 Key 6 2 6 11010 Key 7 2 7 11011 Key 8 2 8 11100 Key 9 2 9 11101 Key 0 2 0 101[...]

blank page Service Manual SM 2547-1 03/98 3-22 Kodak AG, Stuttgart[...]

4. DISASSEMBLY/ASSEMBL Y UPPER HOUSING 1 . Remove the LAMP MODULE. 2 . Remove the KNOB. 3 . Remove the 4 SCREWS. 4 . Remove the UPPER HOUSING. UPPER HOUSING KNOB BUTTONS ( 3) SCREWS (4) LAMP MODULE LABEL figure 4-1 SM2547-1 Service Manual Kodak AG, Stuttgart 4-1 03/98[...]

BUTTONS and COVER PLATES 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the 3 BUTTONS. 3 . Remove the small COVER PLATE. 4 . Loosen the HOLDING CLIP and remove the large COVER PLATE. 5 . If needed, change the 5 BUTTONS. 6 . If necessary, replace the WINDOW and/or MODEL LABEL. Model 9020 CORPORATE SYMBOL WINDOW MODEL LABEL figure 4-2 BUTTONS[...]

Assembly NOTE Please note the positions of the 3 BUTTONS and the SWITCH on the KEYBOARD PCB. BUTTONS (3) figure 4-4 SWITCH POSITION on the KEYBOARD PCB figure 4-5 SM2547-1 Service Manual Kodak AG, Stuttgart 4-3 03/98[...]

CENTER HOUSING 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the FOCUS INDICATOR. 3 . Release the HOLDING CLIP at the KEYBOARD and remove the PCB. 4 . Release the HOLDING CLIP at the TRAY MOTION PCB and remove the PCB. 5 . Remove the SPRING and the ZERO LEVER. See figure 4-7. 6 . Remove the 8 RETAINERS and 8 ROLLERS. See figure 4-7. 7 . Re[...]

9 . Remove the CODER DISK and 2 GEA R WHEELS. 10 . Remove the 4 SCREWS. 11 . Remove the CENTER HOUSING. 12 . Remove the 2 SCREWS and the MOTOR. 13 . Remove the SCREW and the LATCH DRIVE RING SHAFT ROLLERS (3) BEARING ROLLERS (3) RETAINERS (8) ROLLERS (8) ZERO LEVER SPRING figure 4-7 CODER DISK GEAR WHEELS (2) SCREWS (4) LATCH/SCREW MOTOR SCREWS (2)[...]

14 . During disassembly and assembly of the CENTER HOUSING, place the TRAY RELEASE LEVER into the position as shown below. TRANSPORT RELEASE LEVE R IMPORTA NT: Take care of this positions! Incorrect positioning can cause transport failures. figure 4-9 Service Manual SM2547-1 03/98 4-6 Kodak AG, Stuttgart[...]

15 . At the accessory slot, insert the ADAP TER into the GUIDE of the CENTER HOUSING. 16 . Check that the POWER SUPP LY PCB is positioned in the GUIDE of the CENTER HOUSI NG. SOCKET ADAPTER CENTER HOUSING GUIDE figure 4-10 GUIDE of CENTER HOUSING POWER SUPPLY PCB CENTER HOUSING GUIDE of CENTER HOUSING figure 4-11 SM2547-1 Service Manual Kodak AG, S[...]

FAN, KEYBOARD PCB and TRAY MOTION PCB 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Disconnect the FAN MOTORS. 4 . Remove the FAN. 5 . Disconnect the KEYBOARD PCB. 6 . Disconnect the TRAY MOTION PCB. NOTE: Do not clean the FAN with compressed air because the rotary wings would be demaged! FAN figure 4-[...]

NOTE When placing the FAN in the LOWER HOUSING , insert the FAN as shown in figure 4-13. FAN GUIDE LOWER HOUSING FOAM figure 4-13 GUIDE for FAN GUIDE HOLE for FAN LOWER HOUSING figure 4-14 SM2547-1 Service Manual Kodak AG, Stuttgart 4-9 03/98[...]

BACK PANEL PCB 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the FAN. See page 4-9. 4 . Remove the BACK PANEL PCB. FUSE HOLDER ASSEMBLY figure 4-15 Service Manual SM2547-1 03/98 4-10 Kodak AG, Stuttgart[...]

TRANSFORMER, POWER SUPPLY PCB and BACK PLATE ASSEMBLY NOTE It is easier to remove the complete TRANSFORMER, POWER SUPP LY PCB and BACK PANE L ASSEMBLY at the same time, to avoid needless removals. 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS from the TRANSFORMER 4 . Remove the CONN[...]

MECHANISM FRAME and LENS MOUNT 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-11. 4 . Remove the SCREW and disconnect the NEUTRAL WIRE. 5 . For Model 5020, 9020 and 9020/CINE remove the SCREW, the AF PCB and the 2 CONNECTORS from the AF PCB. 6 . Lift t[...]

LENS MOUNT 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-11. 4 . Remove the MECHANI SM FRAME and LENS MOUNT. See page 4-12. 5 . Remove the SPRING. 6 . Remove the LENS MOUNT from the MECHANI SM FRAME. LENS MOUNT SPRING MECHANISM FRAME SCREW (3) figure [...]

7 . Remove the SCREW, PLATE and the SHAFT. 8 . Remove the SCREW, SHUTTER and the SHOCK ABS ORBER. 9 . Remove the SCREW and the MAGNET. 10 . Remove the 3 SCREWS, the AUTO FOCUS RETAINER and the SPRI NG. SPRING LENS MOUNT SHAFT PLATE SCREW SCREW SCREW (3) SCREW SHUTTER SHOCK ABSORBER MAGNET RETAINER AF ASS EMBLY figure 4-19 Service Manual SM2547-1 03[...]

If the SHUTTER has to be replaced and the COVER MECHANIS M FRAME is provided with the small recess, the SHUTTER has to be bent first. Otherwise it might touch the COVE R MECHANIS M FRAME. SHUTTER COVER MECHANISM FRAME GROOVE figure 4-20 SM2547-1 Service Manual Kodak AG, Stuttgart 4-15 03/98[...]

RETAINER AF ASSEMBLY Model 5020, 9020 and 9020/CINE 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-11. 4 . Remove the MECHANI SM FRAME and LENS MOUNT. See page 4-12. 5 . Remove the SPRING and the LENS MOUNT from the MECHANIS M FRAME. See page 4-13. 6 .[...]

10 . Remove the SCREW , the TRANSMITTER PCB, and the TRANSMITTER COVER. 11 . Remove the 2 SCREWS and the RECEIV ER PCB. SCREW (3) RECEIVER PCB figure 4-22 SM2547-1 Service Manual Kodak AG, Stuttgart 4-17 03/98[...]

MECHANISM FRAME 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-11. 4 . Remove the MECHANI SM FRAME and LENS MOUNT. See page 4-12. 5 . Remove the SPRING and LENS MOUNT. See page 4-13. 6 . Remove the 2 SCREWS, 2 WASHERS and the COVER MECHANI SM FRAME. ME[...]

7 . Remove the TRAY RELEASE LEVER. See figure 4-24. 8 . Remove the LEVER, SLIDE LIFTER and the 2 SPRINGS. 9 . Remove the SPRING, SLIDE REGULATION LEVER and the CAM. NOTE After the assembly of the parts, align the CAM so that the SLIDE LIFTER is in the lowest position. SPRING SLIDE LIFTER SPRING LEVER TRAY RELEASE LEVER CAM SLIDE REGULATION LEVER SP[...]

10 . Remove the LEVE R and the SPRI NG. 11 . Remove the SPRING and the PRESS URE PAD. 12 Remove the 2 SCREWS, the CAM and the SHUTTER SENSO R ASSEMBLY . 1 3 . Remove the 2 SCREWS and the MOTOR. SCREW (2) CAM and SHUTTER SENSOR ASS EMBLY SPRING LEVER SPRING PRESSURE PAD figure 4-25 SCREW (2) MOTOR figure 4-26 Service Manual SM2547-1 03/98 4-20 Kodak[...]

AUTO FOCUS PCB and FOCUS MOTOR 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the FAN, KEY BOARD PCB, and TRAY MOTION PCB. See page 4-9. 4 . Remove the 4 SCREWS and the TRANSFORMER. See page 4-11. 5 . Remove the MECHANI SM FRAME and LENS MOUNT. See page 4-12. 6 . Remove the SPRING, the FOCUS MOTO[...]

Master Board PCB 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the FAN, KEYBOARD PCB and the TRAY MOTION PCB. See page 4-9. 4 . Remove TRANSFORMER, POWER SUPPLY PCB and BACK PANEL ASSEMBLY . See page 4-11. 5 . Remove the MECHANI SM FRAME and LENS MOUNT. See page 4-12. 6 . Disconnect all CONNECTO[...]

Master Board PCB Con nectors CAUTION During the assembly take care that all CONNECTORS are correctly plugged in! MASTERBOARD Component Side SMD J5 J2 J13 J11 J9 J6 J12 P1 J10 J3 J4 J1 BACK PANEL PCB MIRROR MOTOR KEYBOARD PCB ACCESSORY SLOT AUTO FOCUS PCB CAM and SHUTTER SENSO R FOCUS MOTOR SLIDE LIFT MOTOR TRANSPORT MOTOR POWER SUPPLY PCB SHUTTER S[...]

MICROCONTROLLER 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the SCREW and the COVER. 4 . Use a PLCC EXTRACTOR TOOL (TL 4430) to remove the MICROCONTROLLER from the MASTER PCB. 5 . When assembling note the beveled edge of the MICROCONTROLLER and the PLCC/PIN-GRID SOCKET. Install these edges tog[...]

LOWER HOUSING 1 . Remove the UPPER HOUSING. See page 4-1. 2 . Remove the CENTER HOUSING. See page 4-4. 3 . Remove the FAN, KEYBOARD PCB and TRAY MOTION PCB. See page 4-9 4 . Remove the TRANSFORME R, POWER SUPPLY PCB and BACK PANEL ASSE MBLY. See page 4-11. 5 . Remove the MECHANI SM FRAME and LENS MOUNT. See page 4-13. 6 . Disconnect all CONNECTORS [...]

DUAL LAMP MODULE (Extra Bright) 1 . Remove the LAMP MODULE from the PROJE CTOR. 2 . Lift the EJECTOR LEVER . The defective LAMP will eject from the LAMP SOCKE T ASSEMBLY . 3 . Remove the CLIP and the CONDENSER LENS. EJECTOR LAMP SOCKET ASSEMBLY LAMP LABEL EXTRA BRIGHT SCREW (3) WASHER (2) figure 4-30 CLIP CONDENSER LENS figure 4-31 Service Manual S[...]

4 . Remove the 3 SCREWS, the 2 WASHERS and the LAMP HOUSING. 5 . Remove the GRILL PLATE, the AIR EXHAUST PLATE, the HOOK, the SPRING and the LAMP MODULE LABEL. LAMP HOUSING HOOK SPRING LAMP MODULE LABEL GRILL PLATE AIR EXHAUST PLATE SCREW (3) WASHER (2) figure 4-32 SM2547-1 Service Manual Kodak AG, Stuttgart 4-27 03/98[...]

6 . Remove the 2 EJECTORS. 7 . Remove the SPRING - Model 4020, 5020, 7020 ,9020 and 9020/CINE. 8 . Remove the MIRROR, the SPRING and the MIRROR HOLDER. 9 . Remove the MOTOR, the CIRCLIP and the SINGLE or DUAL LAMP SOCKE T ASSEMBLY from the PLUG. MOTOR EJECTOR (2) SPRING MIRROR MIRROR HOLDER PLUG LAMP HOUSING CIRCLIP SINGLE/DUAL LAMP SOCKET ASSEMBLY[...]

DUAL LAMP MODULE NOTE The SPRING in the DUAL LAMP MODULE has to be mounted without tension between the MIRROR and the MOTOR. Lubrication Use the lubricant BARRIERTA L 25 DL (50g) No. 558 1960. Grease all arrow marked spots. SPRING MOTOR figure 4-34 MECHANISM FRAME figure 4-35 SM2547-1 Service Manual Kodak AG, Stuttgart 4-29 03/98[...]

CAM figure 4-36 GLIDING SURFACE LENS MOUNT figure 4-37 Service Manual SM2547-1 03/98 4-30 Kodak AG, Stuttgart[...]

5. DIAGNOSTICS Diagnostic Overview EKTAPRO 4020/50 20/7020/9020 and 9020/CI NE Page 5-3 PREPARATION Page 5-4 NO FUNCTION = Power LED deenergized = FAN not operating = LAMP deenergized Page 5-9 Switch On Procedure Problems Page 5-12 Lamp Problems 4020,5020,7020, 9020, 9020/CINE Page 5-20 No Funtion with Remote Control Page 5-18 Switch On Procedure P[...]

Communication Trouble 4020 - 9020 and 9020/CINE Page 5-35 Autofocus 5020/9020/9029/CINE : No Autofocus Function Page 5-38 Accessory Slot 7020/9020 Page 5-40 Service Manual SM 2547-1 03/98 5-2 Kodak AG, Stuttgart[...]

Preparation Conditions: - Ensure that line voltage does not vary more than +/- 5 % from the selected value on the projector. - Insert a LAMP MODULE with a proper LAMP. - Slide tray (80/140) with slide - LENS (standard) - Personal Computer / Lap top - Interface Cable 9 PIN (Plug / socket) SM 2547-1 Service Manual Kodak AG, Stuttgart 5-3 03/98[...]

No Function Service Manual SM 2547-1 03/98 5-4 Kodak AG, Stuttgart[...]

see figure on page 28 SM 2547-1 Service Manual Kodak AG, Stuttgart 5-5 03/98[...]

see figure on page 28 Service Manual SM 2547-1 03/98 5-6 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-7 03/98[...]

Service Manual SM 2547-1 03/98 5-8 Kodak AG, Stuttgart[...]

Switch on Procedure Problems SM 2547-1 Service Manual Kodak AG, Stuttgart 5-9 03/98[...]

Service Manual SM 2547-1 03/98 5-10 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-11 03/98[...]

Lamp Problems 4020/502 0/7020/9020 and 9020/CINE Service Manual SM 2547-1 03/98 5-12 Kodak AG, Stuttgart[...]

(figure 3-11 and page 5-28) SM 2547-1 Service Manual Kodak AG, Stuttgart 5-13 03/98[...]

Service Manual SM 2547-1 03/98 5-14 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-15 03/98[...]

Service Manual SM 2547-1 03/98 5-16 Kodak AG, Stuttgart[...]

Mirror Position In the Service Software TL-4575 there is an option in the menu “Lamp toggle” to check the MIRROR FUNCTION and change the “lamp on” option. For the correct function in the projector, set the MIRROR to position 1 when Lamp 1 is active, or reset the projector. If the MIRROR does not move by the software command, check the resis[...]

Switch On Procedure Service Manual SM 2547-1 03/98 5-18 Kodak AG, Stuttgart[...]

Switch On Procedure complete - No Keyboard Functi on SM 2547-1 Service Manual Kodak AG, Stuttgart 5-19 03/98[...]

No function with REMOTE CONTROL IR Remote Control Service Manual SM 2547-1 03/98 5-20 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-21 03/98[...]

Service Manual SM 2547-1 03/98 5-22 Kodak AG, Stuttgart[...]

Cable Remote SM 2547-1 Service Manual Kodak AG, Stuttgart 5-23 03/98[...]

No Slide Transport forward/reve rse and other projection problems Service Manual SM 2547-1 03/98 5-24 Kodak AG, Stuttgart[...]

Shutter Problems SM 2547-1 Service Manual Kodak AG, Stuttgart 5-25 03/98[...]

see figure on page 28 Service Manual SM 2547-1 03/98 5-26 Kodak AG, Stuttgart[...]

Fan Problems SM 2547-1 Service Manual Kodak AG, Stuttgart 5-27 03/98[...]

Service Manual SM 2547-1 03/98 5-28 Kodak AG, Stuttgart[...]

Slide Obstruction in Slide Tray Conditions for a correct transport cycle - Check SLIDE LIFTER LEVER. In the up position, the alignment above the CENTER HOUSING must be 3.8 mm (0.15 in.) with a tolerance of 0.2 mm (0.008 in.). If the measurement is greater, replace the SLIDE LIFT LEVE R. - Check the CENTER HOUSING for damaged parts such as: DRIVE RI[...]

Wrong Transport Step by 80/ 140 SLIDE TRAY Service Manual SM 2547-1 03/98 5-30 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-31 03/98[...]

No Focus Actuation Service Manual SM 2547-1 03/98 5-32 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-33 03/98[...]

No Standby Function Service Manual SM 2547-1 03/98 5-34 Kodak AG, Stuttgart[...]

Communication Trouble 402 0/5020/7020/9020 and 9020/CINE SM 2547-1 Service Manual Kodak AG, Stuttgart 5-35 03/98[...]

Service Manual SM 2547-1 03/98 5-36 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-37 03/98[...]

AUTO FOCUS 5020,9020 and 902 0/CINE: No AUTO FOCUS Function Service Manual SM 2547-1 03/98 5-38 Kodak AG, Stuttgart[...]

SM 2547-1 Service Manual Kodak AG, Stuttgart 5-39 03/98[...]

Accessory Slot 7020/902 0 and 9020/CINE Malfunction of the 12/7 PIN Module · Check the “TR5" fuses on the ADAPTER PCB F11 and F12. Each fuse is 0.8 A. · If the change of the fuses was not successful or the fuses operate but the ADAPTER does not operate, use a new ADAPTER PCB. Service Manual SM 2547-1 03/98 5-40 Kodak AG, Stuttgart[...]

6. Projector Checking 1 . Power on the Projector. If there is no function and no initialization procedure, check the primary and the secondary Fuse F1 and F2. Slide jam (all models) 2 . To avoid slide jams check the position of the DRIVE RING. Use FIXTURE TOOL TL 622 0454 to adjust the TRAYMOTION PCB how it is described in Modification Instruction [...]

CODER DISK · Check bolts for proper fitting (see figure 6-2). · Take care that the slots of the CODER DISK are free of dust. · Ensure that the CODER DISK can free rotate and do not touch the LIGHT BARRIER. · If there are still slide transport problems replace the TRAY MOTION PCB. MOTOR MOTOR GEAR BOLTS LIGHT BARRIER CODER DISK SLOTS LIGHT BARRI[...]

7. MAINTENANCE Maintenance Interval s After about 1 500 running hours or 500 000 SLIDE LIFTER cycles at a room temperature of 0 - 40°C (32 - 104°F) we recommend maintenance by an authorized Kodak Service. When the projector is operated in a dusty environment or in an enclosed area, mainten ance should be done every 1000 operating hours or less, d[...]

The following parts should be checked for wear and, if necessary, replaced. The optical parts, such as LENS, CONDENSER LENS and HEAT ABSORBING GLASS should be cleaned regularly with lens cleaner. Ultrasonic cleaning At present, there is no information on the reactions of the individual components. We do not suggest this method. figure 7-1 Service M[...]

Lubrication Use the lubricant BARRIERTA L 25 DL (50 g) No. 558 1960. NOTE Never use any other oil or lubricants. Grease all arrow marked spots. MECHANISM FRAME figure 7-2 figure 7-3 SM2547-1 Service Manual Kodak AG, Stuttgart 7-3 03/98[...]

LENS MOUNT GLIDING SURFACE figure 7-4 Service Manual SM2547-1 03/98 7-4 Kodak AG, Stuttgart[...]

CUSTOMER EQUIP MENT SERVICES KODA K AG STUTTGART GERMANY Kodak[...]