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Kohler 9EOZD manual

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Table of contents for the manual

  • Page 1

    Marine Generator Sets Models: 7EFOZD/9EOZD 8.5EFOZD/10EOZD 9EFOZD/10EOZD TP-6270 1 1/06c Service Parts[...]

  • Page 2

    TP-6270 1 1/06 2 T able of Contents Description Page Introduction 3 ....................................................... Numbering System Significance 3 ..................................... Illustrations 3 ....................................................... How to Find Part Numbers 3 .......................................... Hardware Refer[...]

  • Page 3

    3 TP-6270 1 1/06 Introduction This manual lists service replacement parts for 8.5EFOZD/10EOZD, 9EFOZD/10EOZD, and 7EFOZD/ 9EOZD generator sets. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligatio[...]

  • Page 4

    4 TP- 6270 1 1/ 06 Speci ficat ion N umb er Ind ex Gro u p No . 1 2 3 4 5 6 7 8 9 10 12 13 14 15 Spec No. V ar iat ion N umbe r Group T itle GM30507- GA 1 1111 1 111111111 GM30507- GA 2 1111 1 111221121 GM30507- GA 3 1111 1 111111111 GM30507- GA 4 1111 1 111221121 GM37403- GA 1 2222 -- 222332232 GM37403- GA 2 2222 -- 222332232 Gro u p No . 101 103 [...]

  • Page 5

    5 TP- 6270 1 1/ 06 Group 1: Cylinder Bloc k 6270_1 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 GM35737 Bloc k as sembly, cy linder 1 4 252771 Plug PT1 /4 2 5 252566 Plug 1 6 252078 Plug 1 7 GM35519 Plug 50 1 8 252728 Plug 2 9 225924 Plug 30 6 12 225703 Bolt 8 13 252933 Bush 1 Qu an tity Va r. N o . Item Part Number Descript ion 1 14 25[...]

  • Page 6

    6 TP- 6270 1 1/ 06 Group 1: Cylinder Bloc k, continue d 6270_1_2 See G roup 5 See G roup 5 Qu an tity Va r. N o . Item Part Number Descript ion 2 1 GM47257 Bloc k as sembly, cy linder 1 5 252078 Plug 1 6 252028 Plug 4 7 GM47254 Plug 45 1 8 252771 Plug PT1 /4 1 9 GM47253 Plug 25 3 10 225703 Bolt 8 13 GM47256 Bushing, c amshaf t 1 14 252728 Plug 1 15[...]

  • Page 7

    7 TP- 6270 1 1/ 06 Group 2: Gear Housing 6270_2 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 GM35736 Hous ing ass embly, gear 1 4 GM35720 Plug, s cr ew 1 5 GM35721 Plug 1 6 252931 Oil s eal 1 7 GM35464 Cove r asse mbl y, p ump 1 8 GM35463 Cov er , lube oil pump 1 9 GM35653 Valve, relief 1 10 GM35578 Sprin g 1 11 GM35520 Plug 1 12 GM3542[...]

  • Page 8

    8 TP- 6270 1 1/ 06 Group 2: Gear Housing, c ontinued 6270_2_2[...]

  • Page 9

    9 TP- 6270 1 1/ 06 Group 2: Gear Housing, c ontinued Qu an tity Va r. N o . Item Part Number Descript ion 2 1 GM47261 Cas e, gear 1 3 GM47262 Bolt, stud M8 3 4 GM47270 Cov er ass embly, gear cas e 1 5 GM47272 Cover as sembly, gear cas e 1 6 GM47269 Cover, gear case 1 8 229634 Oil seal 1 9 GM35720 Plug, s cr ew 2 10 GM47266 Co ver a ssemb ly , pum p[...]

  • Page 10

    10 TP- 6270 1 1/ 06 Group 3: Mounting Flange and Oil Sump 6270_3 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 256750 Parallel pin 8 x 16 2 2 2291 14 Mounting flange 1 3 252998 Gaske t 1 4 229505 Bolt, M 10 x 20 6 5 252714 Bolt 4 6 225706 Spac er 1 7 252701 Bolt, M8 x 35 3 8 GM35492 Sump as sembly, oil 1 Qu an tity Va r. N o . Item Part [...]

  • Page 11

    11 TP- 6270 1 1/ 06 Group 3: Mounting Flange and Oil Sump 6270_3_2 Qu an tity Va r. N o . Item Part Number Descript ion 2 1 256750 Parallel pin 8 x 16 2 2 GM47276 Backp la te 1 3 229505 Bolt, M1 0 x 20 7 4 252714 Bolt 3 5 363026 Parallel pin 6 x 10 2 6 229671 Ca se asse mbl y, o il se al 1 8 250836 Oil s eal 1 9 229761 Bolt, M6 x 22 plated 10 10 GM[...]

  • Page 12

    12 TP- 6270 1 1/ 06 Group 4: Cylinder He ad 6270_4[...]

  • Page 13

    13 TP- 6270 1 1/ 06 Group 4: Cylinder He ad Qu an tity Va r. N o . Item Part Number Descript ion 1 1 3631 10 Lifter, engine 2 2 225818 Bolt, M8 x 14 4 3 GM35440 Sha ft a ssem bly , ro cker 1 4 GM35441 Shaft , roc ker ar m 1 6 GM35442 Support , roc ker ar m 2 7 GM35443 Support , roc ker ar m 2 8 GM35444 Stud 3 9 252815 Sprin g 3 10 GM35447 Arm as s [...]

  • Page 14

    14 TP- 6270 1 1/ 06 Group 4: Cylinder He ad, continue d 6270_4_2[...]

  • Page 15

    15 TP- 6270 1 1/ 06 Group 4: Cylinder He ad, continue d Qu an tity Va r. N o . Item Part Number Descript ion 2 1 GM38596 Lifter, engine 2 2 252696 Bolt, M8 x 16 2 3 GM47297 Prot ect or , nozz le 3 4 229624 Gaske t 6 5 GM47277 Cap, v alve 6 6 GM47291 Head ass embly, cy linder 1 14 GM35426 Guide, v alv e 6 15 GM47278 Plug 35 2 16 GM47299 Plug 1/16, s[...]

  • Page 16

    16 TP- 6270 1 1/ 06 Gr oup 5: Int ake Mani fo ld 6270_5 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 GM35433 Pipe, breat her 1 2 229425 Clam p 2 3 GM35452 Manifold, intak e 1 5 GM33685 Gasket, intake man ifol d 1 6 252697 Bolt 4 7 252707 Bolt 2 8 225778 Gaske t 1 9 GM35579 Join t 1 10 252697 Bolt 4 1 1 225717 G as ket , exhaus t manifol[...]

  • Page 17

    17 TP- 6270 1 1/ 06 Gr oup 6: Camshaf t and D rive G ear 6270_6 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 252819 T appet 6 2 225718 Rod, pus h 6 3 GM35453 Cams haft as sembly 1 4 252804 Meta l, thru st 1 6 256587 Gear, cams haft 1 7 252669 K e y7x1 4 1 8 GM35734 Nut, lock M14 plated 1 9 225818 Bolt, M8 x 14 2 10 GM35459 Shaft , idle [...]

  • Page 18

    18 TP- 6270 1 1/ 06 Group 6: Cams haft and Driv e Gea r , continued 6270_6_2 Qu an tity Va r. N o . Item Part Number Descript ion 2 1 363039 T appet 6 2 GM47300 Rod, pus h 6 3 GM47301 Cams haft as sembly 1 9 225816 Bolt, M6 x 12 2 10 GM47302 Shaft , idle gear 1 1 1 GM47303 Gear as s embly, idle 1 14 GM47306 Bolt, M6 x 35 plated 3 15 GM19682 Bolt, g[...]

  • Page 19

    19 TP- 6270 1 1/ 06 Gr oup 7: Cran kshaf t and Pist on 6270_7 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 GM35454 Crank s haft as sembly 1 2 256750 Parallel pin 8 x 16 1 5 GM35455 Gear, crank s haft 1 6 252669 K e y7x1 4 1 8 256654 Spring pin 1 9 GM35456 V -pulley, crank s haft 1 10 252937 Washer 1 11 252763 Bolt, V pulley 1 12 252401 [...]

  • Page 20

    20 TP- 6270 1 1/ 06 Gr oup 7: Cr ankshaf t and Pi ston , cont inu ed 6270_7_2 Qu an tity Va r. N o . Item Part Number Descript ion 2 1 GM47309 Crank s haft as sembly 1 2 256750 Parallel pin 8 x 16 1 5 229748 Key , 4 x 1 2 1 6 GM47307 Gear , cr anks haft 1 8 GM47320 Flywheel as s embly 1 1 1 363081 G ear , frt. dif f. drive 1 12 GM47308 V -pulley, c[...]

  • Page 21

    21 TP- 6270 1 1/ 06 Group 8: Lubrication Oil Sys tem 6270_8 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 GM35468 Dipstick 1 2 252759 Guide, dips tic k 1 3 225775 Gaske t 1 4 GM35487 Pipe as sembly, oil inlet 1 8 252701 Bolt, M 8 x 35 2 9 GM35419 Swit ch, oil press ure 1 10 252084 Bolt 1 11 GM35471 P ipe ass embly, oil 1 12 GM35550 Bolt [...]

  • Page 22

    22 TP- 6270 1 1/ 06 Group 8: Lubrication Oil Sys tem, c ontinued 6270_8_2 Qu an tity Va r. N o . Item Part Number Descript ion 2 1 GM47323 Dips tic k, lub. oil 1 2 256582 Stud 1 3 229678 Filter, oil 1 4 GM47322 O-ring 1 5 GM47324 Pipe assembly, lub, oil 1 9 229498 Bolt, M6 x 10 plated 2 10 GM35419 Switch, oil p ressure 1 11 GM47325 Pip e asse mbl y[...]

  • Page 23

    23 TP- 6270 1 1/ 06 Gr oup 9: Coo lin g W ater System 6270_9 Qu an tity Va r. N o . Item Part Number Descript ion 1 2 1 GM35472 Pump as sembly, wat er 1 1 3 GM35488 Gasket 1 1 4 GM35489 Plate 1 1 8 GM29476 Gaske t 1 1 9 GM35490 Pipe, wat er pump 1 1 1 1 252839 O -ring 1 1 13 GM35720 Plug, s cr ew 2 2 14 225818 Bolt, M6 x 14 plated 2 2 15 225817 Bol[...]

  • Page 24

    24 TP- 6270 1 1/ 06 Gr oup 9: Coo lin g W ater System, co nti nued 6270_9_2 Qu an tity Va r. N o . Item Part Number Descript ion 3 1 GM47326 Pump as sembly, wat er 1 3 GM47329 Cover 1 4 GM47328 Gasket 1 9 GM47333 Screw , M6 x 12 4 10 229780 Plug 1 1 1 G M47330 O-ring 1 12 GM35704 Plug, drain 1 13 GM47327 Gasket, water pu mp 1 14 250967 Gask et 8, r[...]

  • Page 25

    25 TP- 6270 1 1/ 06 Group 10: Fuel Inje ction Pump 6270_10 5 Qu an tity V ariat ion Number Item Part Number Descript ion 1 2 1 GM35742 Injec tion pump as sembly 1 1 2 GM35478 Brac k et, pump 1 1 3 252696 Bolt, M8 x 16 1 1 4 252697 Bolt 1 1 5 344746 Solenoid (24 V models) 1[...]

  • Page 26

    26 TP- 6270 1 1/ 06 Group 10: Fuel Inje ction Pump, c ontinued 6270_10_2 See G roup 6 1 Qu an tity Va r. N o . Item Part Number Descript ion 3 1 GM47334 Pump as sembly, fuel injec tion 1[...]

  • Page 27

    27 TP- 6270 1 1/ 06 Gr oup 12: Fuel I nject ion V alve 6270_12 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 GM35743 Fuel injec tor 3 2 GM35494 Nozzl e asse mbl y 3 5 256520 Nut, nozz le cas e 3 6 GM35479 Holder as sembly, nozz le 3 10 256521 Spring noz z le 3 1 1 256522 S eat, noz z le spr ing 3 12 256523 Plate, s top 3 13 256707 Pin 6 [...]

  • Page 28

    28 TP- 6270 1 1/ 06 Group 12: Fuel Inje ction V a lve, c ontinued 6270_12_2 Qu an tity Va r. N o . Item Part Number Descript ion 2 1 GM47337 Valve as sembly, injec tion 3 2 GM47336 Holder, nozzle 3 3 GM47338 Nozzl e asse mbl y 3 4 256774 Clamp ass embly, line 1 7 225418 Bolt, M4 x 14 hex soc ket 2 9 GM47340 Pipe, fuel injec tion 1 13 GM47341 Pipe, [...]

  • Page 29

    29 TP- 6270 1 1/ 06 Group 13: Fuel Line and Filter 6270_13 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 GM35541 B rac ket , filter 1 2 GM32359 F ilter, fuel 1 3 225819 Bolt M8 x 30 plated 2 4 X-386- 93 Pipe, f uel oil 1 5 X-386- 135 Pipe, f uel oil 1 6 252670 Clam p 4[...]

  • Page 30

    30 TP- 6270 1 1/ 06 Group 13: Fuel Line and Filter , c ontinued 6270_13_2 Qu an tity Va r. N o . Item Part Number Descript ion 2 1 GM47042 F ilter as sembly, fuel 1 2 GM47346 Spring, t aper valv e 1 3 GM47349 Lev er 1 4 229709 Cup, str ainer 1 5 229550 O-ring 1 6 250821 Retainer 1 7 229708 Sprin g 1 8 GM10979 Element, fuel filter 1 9 GM47347 Sc rew[...]

  • Page 31

    31 TP- 6270 1 1/ 06 Gr oup 14: Star ti ng M oto r 6270_14 Qu an tity Va r. N o . Item Part Number Descript ion 1 2 1 344743-P Starter , 12 V 1 1 GM39020 Starter , 24 V 1 2 225895 Armatu re assembl y 1 3 GM35772 Ball bearing 1 4 GM35769 Ball bearing 1 6 225898 Field c oil ass embly 1 7 225899 Screw 4 8 225900 Brus h (+) 2 9 225901 Holder as sembly 1[...]

  • Page 32

    32 TP- 6270 1 1/ 06 Group 14: Starting Motor , c ontinued 6270_14_2 Qu an tity Va r. N o . Item Part Number Descript ion 3 1 229704 Starter 1 2 363417 Cov er terminal 1 3 252630 Stopper s et, pinion 1 4 GM47353 Switc h, magnet 1 5 252631 Wa sher set, thru st 1 6 363004 Armatu re 1 7 363005 Co ver a ssy. , re ar 1 8 GM47351 Hol de r assem bly , br u[...]

  • Page 33

    33 TP- 6270 1 1/ 06 Gr oup 15: Gasket S et 6270_15 Qu an tity Va r. N o . Item Part Number Descript ion 1 1 GM35741 Gasket se t 1 2 GM33836 Gas k et, c ylinder head 1 3 252764 O- ring, pump 1 4 250844 V alve s eal 3 5 GM35450 Prot ect or , nozz le 3 6 252744 Seat 3 7 GM35445 Gas k et, bonnet 1 8 225778 Gaske t 1 9 225717 Gas k et, ex haust man 1 10[...]

  • Page 34

    34 TP- 6270 1 1/ 06 Gr oup 15: Gasket S et, con tin ued 6270_15_2 25 Qu an tity Va r. N o . Item Part Number Descript ion 2 1 GM47354 Gasket se t 1 2 GM47255 Gas k et, c ylinder head 1 3 252764 O- ring, f uel inject ion pump 1 4 GM35424 Seal, v alv e st em 3 5 GM47297 Protec tor, nozzle 3 6 GM47295 Gask et, bonnet 1 7 GM47292 G asket, man ifol d 1 [...]

  • Page 35

    TP-6270 1 1/06 35 Group 101: Air Intake 1 2 3 5 6 7 8 9 10 13 11 12 11 4 7 7 7 6270_101 Quantity V ariation Number Item Part Number Description GR1 2 1 X-426-19 Clamp, hose, 1/2 in. 1 1 2 X-426-6 Clamp, hose, 1.56/2.5 in. 1 1 3 278856 Cover , plastic 1 1 4 X-400-28 Spacer , 0.282 ID x 0.5 OD x 0.531 in. 1 1 5 278857 Filter , air 1 1 6 278858 Elemen[...]

  • Page 36

    36 TP-6270 1 1/06 Group 103: Fuel System 1 2 3 4 6 7 8 9 10 11 12 5 11 See Group 13 for additional fuel system parts. 6270_103a 5 A A See Group 13 13 14 5 5 5 5 15 16[...]

  • Page 37

    TP-6270 1 1/06 37 Group 103: Fuel System Quantity Part V ariation Number Item Number Description GR2 GR9 3 1 229051 Pump, fuel 1 1 1 344740 Pump, fuel 1 2 229168 Lead assembly 1 1 1 3 X-555-1 Elbow , street, 1/4 x 1/4 111 4 X-391-25 Connector , 90 deg. 5/16 in. ID hose 1 1 1 5 X-426-9 Clamp, hose, .25/.70 in. 2 2 6 6 X-386-101 Fuel line, flexible 1[...]

  • Page 38

    38 TP-6270 1 1/06 Group 104: Cooling System 1 2 3 4 5 6 7 9 10 11 12 13 74 14 15 17 18 19 20 21 22 73 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 42 44 45 49 50 33 54 48 45 47 41 46 43 58 55 56 57 8 2 2 3 3 50 31 45 45 59 23 16 51 52 4 4 6270_104a 71 72 Note: Items 1 - -7, and 51 are removed when an optional sound shield is installed.[...]

  • Page 39

    TP-6270 1 1/06 39 Group 104: Cooling System Quantity Part V ariation Number Item Number Description GR3 GR10 3 1 GM30592 Guard, belt 1 1 1 GM38459 Guard, belt 1 2 X-284-39 Grommet 333 3 X-25-40 Washer , plain 3 3 4 229330 Screw , wing 333 5 GM30573 Bracket, belt guard 1 5 GM33857 Bracket, belt guard 1 5 GM38461 Bracket, belt guard 1 6 GM30571 Brack[...]

  • Page 40

    40 TP-6270 1 1/06 Group 104: Cooling System, continued 1 2 3 4 5 6 7 9 10 11 12 13 74 14 15 17 18 19 20 21 22 73 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 42 44 45 49 50 33 54 48 45 47 41 46 43 58 55 56 57 8 2 2 3 3 50 31 45 45 59 23 16 51 52 4 4 6270_104a 71 72 Note: Items 1 - -7, and 51 are removed when an optional sound shield is installed[...]

  • Page 41

    TP-6270 1 1/06 41 Group 104: Cooling System, continued 13 61 62 63 64 65 66 67 68 69 70 Pump 344089 Components Before S/N 2104903 Pump GM46936 Components S/N 2104903 and later 74 61 62 63 64 68 69 70 Quantity Part V ariation Number Item Number Description GR3 GR10 3 42 GM30880 Exchanger , heat 1 1 42 GM37676 Exchanger , heat 1 43 260085 Zinc anode [...]

  • Page 42

    42 TP-6270 1 1/06 Group 105: Engine 18 14 5 17 2 6270_105a T o Oil Pan 19 16 1 3 20 4 6 8 7 9 10 11 12 13 15 12 V olt Mounting 24 V olt Mounting Alternator Removed 15 2 4 21 22 23 24 25[...]

  • Page 43

    TP-6270 1 1/06 43 Group 105: Engine Quantity Part V ariation Number Item Number Description GR4 GR1 1 3 4 1 2291 13 Guard, generator fan 1 1 2 229212 Bracket, alternator fan 1 2 254784 Arm, alternator adjusting 1 3 249872 Switch, high temperature cutout 1111 4 256924 Alternator 1 1 4 344742 Alternator 1 5 359653 V alve, drain 1111 6 GM28823 Sender [...]

  • Page 44

    44 TP-6270 1 1/06 Group 107: Nameplate and Decals Quantity Part V ariation Number Item Number Description GR5 GR14 3 1 249810 Decal, warning “Hot Coolant” 1 1 1 2 344282 Decal, “Notice Zinc Anode” 1 1 1 3 226917 Decal, negative battery connection 1 1 1 4 344295 Decal, equipment ground 1 1 1 5 GM14167 Decal, drain 333 6 249808 Decal, warning[...]

  • Page 45

    TP-6270 1 1/06 45 Group 109: Skid and Plant Mounting 1 2 3 4 5 6 7 8 9 10 11 12 7 8 10 10 11 12 6 15 6270_109a 10 11 11 Quantity Part V ariation Number Item Number Description GR6 2 1 GM31907 T ray , drip 1 1 GM37600 T ray , drip 1 2 GM30382 Support, engine, left side 1 2 GM32403 Support, engine, right side 1 2 GM37601 Support, engine 2 3 M125A-12-[...]

  • Page 46

    46 TP-6270 1 1/06 Group 201: Generator and Mounting 6 5 7 4 3 2 1 9 8 12 11 16 17 14 18 19 20 30 33 27 28 29 32 31 39 38 37 34 34 35 34 24 25 26 21 22 23 36 10 6270_201a 13 15 40[...]

  • Page 47

    TP-6270 1 1/06 47 Group 201: Generator and Mounting Quantity Part V ariation Number Item Number Description GR7 GR13 3 1 GM29342 Stator assembly 1 1 GM29787 Stator assembly 1 1 GM29301 Stator assembly 1 2 229109 Guard, generator fan 1 1 1 3 257442 Clip, speed 1 1 1 4 X-67-125 Screw , tapping, 10-24 1 1 1 5 229097 Plate, locator 1 1 5 229349 Plate, [...]

  • Page 48

    48 TP-6270 1 1/06 Group 301: Controller and Mounting 1 2 3 4 5 6 7 8 8 9 9 10 10 “LO” Lead Connections “LO” Leads See Group 201 See Group 201 12 11 13 14 15 16 16 16 17 16 18 19 14 14 20 21 6269_301 22 23 23 23 F3 F2 F1 A B C A B C 22 24 25 26 27[...]

  • Page 49

    TP-6270 1 1/06 49 Group 301: Controller and Mounting Quantity Part V ariation Number Item Number Description GR8 GR12 3 1 282829 Vibromount 4 4 4 2 GM28483 SCR module 1 1 1 3 GM34969 Controller assembly , ADC 2100 (kit includes instructions) 1 1 1 4 GM29246 Harness, engine 1 1 4 GM46350 Harness, engine 1 5 GM29671 PCB assembly , relay board, 12 V 1[...]

  • Page 50

    50 TP-6270 1 1/06 Parts List: Accessories Qty . Description Part No. Circuit Breakers Circuit Breaker Kit GM30331-KA(KP)8 1 T erminal, jumper 249956 1 Plate, circuit breaker GM30022 4 Screw , pan head, 6-32 x 3/16 in. X-49-21 1 Circuit breaker , 42 A, 250 V , 2-pole X-506-43 1 Installation Instructions TT -1394 Circuit Breaker Kit GM30331-KA(KP)9 1[...]

  • Page 51

    51 TP-6270 1 1/06 Parts List: Accessories Qty . Description Part No. Isolated Ground System GM31865-KA(KP)1 1 Adapter , sender 229323 4 Insulator , panel 233269 1 Starter relay , 12 VDC, 20 A 259391 1 Vibromount 282829 1 Sensor , pressure GM28822 1 Switch, high temp. cutout GM29289 1 Solenoid GM30412 1 Harness, Engine 9 EOZD Y anmar GM31764 1 Bus, [...]

  • Page 52

    52 TP-6270 1 1/06 Parts List: Accessories Qty . Description Part No. Oil Press. and W ater T emp. Sender GM24405-KA1 1 Adapter , sender 225307 1 Sender , water temperature 249287 1 Fitting, 45 deg. street elbow 267428 1 Sender , oil pressure 343473 Preheat Kit, 12 V olt GM321 17-KA(KP)1 1 Wiring harness 229233 1 Relay 233442 1 Boot 238915 1 Washer [...]

  • Page 53

    53 TP-6270 1 1/06 Parts List: Accessories Qty . Description Part No. Siphon Break P A - 229928 1 Installation Instructions TT -1268 1 V alve, siphon break (includes *) GM32985 1 *V alve, duct 328666 1 *Cap, siphon valve GM32984 1 *Loop, siphon valve loop GM32988 Siphon Break GM24866-KA1 1 Tubing, clear flexible plastic GM34883 1 Clamp, hose, .25/.7[...]

  • Page 54

    54 TP-6270 1 1/06 Parts List: Accessories Qty . Description Part No. Sound Shield GM38536-KA(KP)1 3 Foam, acoustic insulation (Y anmar) 359584 4 Connector , outside corner GM15486 1 Battery lug GM20744 2 Frame, circuit breaker GM29899 2 Retainer GM29918 2 Stud, wing head GM29920 1 Panel, sound shield ADC lead GM30251 1 Hose, radiator GM32052 1 Rail[...]

  • Page 55

    TP-6270 1 1/06 Appendix 55 Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. A, amp ampere ABDC after bottom dead center AC alternating current A/D analog to digital ADC analog to digital converter adj. adjust, adjustment ADV advertising dimensional drawing AHWT anticipatory high water temperatu[...]

  • Page 56

    TP-6270 1 1/06 56 Appendix kA kiloampere KB kilobyte (2 10 bytes) kg kilogram kg/cm 2 kilograms per square centimeter kgm kilogram-meter kg/m 3 kilograms per cubic meter kHz kilohertz kJ kilojoule km kilometer kOhm, k Ω kilo-ohm kPa kilopascal kph kilometers per hour kV kilovolt kV A kilovolt ampere kV AR kilovolt ampere reactive kW kilowatt kWh [...]

  • Page 57

    TP-6270 1 1/06 57 Appendix Appendix B Common Hardware Application Guidelines Use the information below and on the following pages to identify proper fastening techniques when no specific reference for reassembly is made. Bolt/Screw Length : When bolt/screw length is not given, use Figure 1 as a guide. As a general rule, a minimum length of one thre[...]

  • Page 58

    TP-6270 1 1/06 58 Appendix Appendix C General T orque Specifications American Standard Fasteners T orque Specifications T o r q u e Assembled into Cast Iron or Steel Assembled into A l u m i n u m Size T orque Measurement Grade 2 Grade 5 Grade 8 A luminum G r a d e2o r5 8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) — 10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) ?[...]

  • Page 59

    TP-6270 1 1/06 Appendix 59 Appendix D Common Hardware Identification Screw/Bolts/Studs Head Styles Hex Head or Machine Head Hex Head or Machine Head with Washer Flat Head (FHM) Round Head (RHM) Pan Head Hex Socket Head Cap or Allen t Head Cap Hex Socket Head or Allen t Head Shoulder Bolt Sheet Metal Screw Stud Drive Styles Hex Hex and Slotted Phill[...]

  • Page 60

    TP-6270 1 1/06 60 Appendix Appendix E Common Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items. American Standard Part No. Dimensions Hex Head Bolts (Grade 5) X-465-17 1/4-20 x .38 X-465-6 1/4-20 x .50 X-465-2 1/4-20 x .62 X-465-16 1/4-20 x .75 X-465-18 1/4-20 x .88 X-465-7 1/4-20 x 1.00 X-465-8 1/4-[...]

  • Page 61

    TP-6270 1 1/06 Appendix 61 Metric Hex head bolts are hardness grade 8.8 unless noted. Part No. Dimensions Hex Head Bolts (Partial Thread) M931-05055-60 M5-0.80 x 55 M931-06040-60 M6-1.00 x 40 M931-06055-60 M6-1.00 x 55 M931-06060-60 M6-1.00 x 60 M931-06060-SS M6-1.00 x 60 M931-06070-60 M6-1.00 x 70 M931-06070-SS M6-1.00 x 70 M931-06075-60 M6-1.00 x[...]

  • Page 62

    TP-6270 1 1/06 62 Appendix Metric, continued Part No. Dimensions T ype Hex Nuts M934-03-50 M3-0.50 Standard M934-04-50 M4-0.70 Standard M934-04-B M4-0.70 Brass M934-05-50 M5-0.80 Standard M934-06-60 M6-1.00 Standard M934-06-64 M6-1.00 Std. (green) M6923-06-80 M6-1.00 Spiralock M982-06-80 M6-1.00 Elastic Stop M934-08-60 M8-1.25 Standard M6923-08-80 [...]

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    E 2004, 2005, 2006 by Kohler Co. All rights reserved. TP-6270 1 1/06c KOHLER CO. Kohler , Wisconsin 53044 Phone 920-565-3381, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KohlerPowerSystems.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6[...]