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Kohler K161 manual

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Table of contents for the manual

  • Page 1

    OWNER’s MAN UAL MODELS K91 I (4 hP) Kl6l,&Kl81 (7 hP) (8 hP) operating & maintenance instructions CONGRATULATIONS-You have selected a fine four-cycle engine. Kohler designs long-life strength and on-the-job durability into each engine...making a Kohler engine dependable...dependability you can count on. n Parts subject to the most wear an[...]

  • Page 2

    Safety Information For Your Safety! These precautions should be followed at all times. Failure to.follow these precautions could result in injury to yourself and others. A WARNING db Explosive Fuel can cause fires and severe burns. Stop engine before filling fuel tank. Explosive Fuel! Gasoline is extremely flammable and its vapors can explode if ig[...]

  • Page 3

    FUEL RECOMMENDATIONS e, WARNING: Explosive Fuel1 Gasoline is extremely flammable and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied buildings, away from sparks or flames. Do not fill the fuel tank while the engine is hot or running, since spilled fuel could ignite if it comes in contact[...]

  • Page 4

    The top position of the symbol shows service class such as API SERVICE CLASS SG. The symbol may show additional categories such as SG/CC, CD. The center portion shows the viscosity grade such as SAE 30 in the example. If the bottom portion shows “Energy Conserving”, it means that oil is intended to improve fuel economy in passenger car engines.[...]

  • Page 5

    OPERATING INSTRUCTIONS ALSO READ THE OPERATING INSTRUCTIONS OF THE EQUIPMENT THIS ENGINE POWERS PRE-START CHECKLIST cl cl El El El Check oil level. Add oil if low. Check fuel level. Add fuel if low. Check cooling air intake areas and external surfaces of engine. Make sure they are clean and unobstructed. Check that the air cleaner components and al[...]

  • Page 6

    BAlTERY ’ A 12 volt battery is normally used. Refer to the operating instructions of the equipment this engine powers for specific information. If the battery charge is not sufficient to turn over the engine, recharge the battery (see page 13). OPERATING Optional spark arrestor mufflers are available from your Kohler Engine Service Dealer. Check [...]

  • Page 7

    MAINTENANCE INSTRUCTIONS A WARNING: Accidental Starts! Before servicing the engine or equipment, always disconnect the spark plug lead to prevent the engine from starting accidentally. Ground the spark plug lead to prevent sparks that could cause fires. Make sure the equipment is in neutral. These service procedures should also be performed as part[...]

  • Page 8

    [...]

  • Page 9

    Precleaner Wing Nut Air Filter Plate SPARK PLUGS Every 100 hours of operation remove the spark plug, check condition and reset the gap, or replace with a new plug as necessary. 3 . Check gap (0.025”) using a wire feeler gauge. Adjust the gap as necessary by carefully bending the ground electrode. Install the plug and torque to 18-22 ft. lb. 1 . B[...]

  • Page 10

    CARBU.RETOR TRdUBLESHOOTlNG AND ADJUSTMENTS Carburetor adjustments should be made on/y after engine has warmed up. Kohler K91, K161 and K181 engines are equipped with one of two basic types of carburetors - Kohler or Walbro - fixed main jet or adjustable main jet. The carburetor is designed to deliver the correct fuel- to-air mixture to the engine [...]

  • Page 11

    5 . Low Idle Fuel Needle Setting: Place the throttle into the Tdlem or %low’ position. Turn the low idle fuel adjusting needle out (counterclockwise) from the preliminary setting until the engine speed decreases (rich). Note the position of the needle. Now turn the adjusting needle In (clockwise). The engine speed may increase, then it will decre[...]

  • Page 12

    3 . 4 . 5 . Start the engine and run at hatf throttle for five to ten minutes to warm up. The engine must be warm before making final settings. Main Fuel Needle Setting: This adjustment is required only for adjustable main jet carburetors. If the carburetor is a fixed main jet type, disregard this setting. Place the throttle into the Vast” positi[...]

  • Page 13

    Dirt Dirty Inconed Engine Dirty F=m No Im TROUBLESHOOTING P= In Air oil over- Fitter spark Fuel ueI FueILineScreen IAM Loaded Element mug When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank. The table lists some common causes of troubles. Do not attempt to service or replace[...]

  • Page 14

    MODEL DESIGNATION The Model number designates the cubic inch displacement and the number of cylinders--Model K181S; for example: designates 18 cubic inch displacement, 1 designates single cylinder. The letter suffii designates a specific version as follows: SUffbC Designation EP P R S T Generator Set Pump Model Gear Reduction Electric Start Retract[...]

  • Page 15

    SPECIFICATIONS K91 Power Rating at4000 RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...? . . . . . . . . . . . . . . . . . . . . . ..4hp Displacement . . Bore . . . . . . . . Stroke . . . . . . . Approx. Weight Oil Capacity . . . Spark Plug Gap Spark Plug Size Spark Plug Type ,..,..............,,.,,.......................[...]

  • Page 16

    LIMITED 1 YEAR ENGINE WARRANTY We warrant to the original consumer that each new engine sold by us will be free from manufacturing defects in materials or workmanship in normal service for a period of one (1) year from date of purchase, provided it is operated and maintained in accordance with Kohler Co.% instructions and manuals. Our obligation un[...]