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KTM 2000 manual

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Table of contents for the manual

  • Page 1

    SPORTMOTORCYCLES F AHRGESTELL ERSA TZTEILKA T ALOG CHASSIS SP ARE P AR TS MANUAL Art.Nr . 3.204.94 6/99 2000 640 DUKE USA, AUSTRALIA[...]

  • Page 2

    [...]

  • Page 3

    INHAL TSVERZEICHNIS INDEX SPORTMOTORCYCLES 11 X D 15 1 2 20 22 23 30 31 45 30 22 25 26 43 42 40 30 33 34 10 40 12 46 30 30 30 38 40 44 42 46 47 45 43 46 47 41 5 76 76 76 74 50 52 17 85 11 34 12 12 32 73 72 82 80 17 68 53 55 79 71 70 59 60 51 13 1 2 72 73 31 64 63 61 36 37 63 66 67 66 50 50 30 32 33 35 24 20 5 6 16 15 11 12 12 14 9 10 8 1 2 4 3 B r [...]

  • Page 4

    INHAL TSVERZEICHNIS INDEX SPORTMOTORCYCLES 12 29 18 16 15 17 19 3 8 7 8 8 9 2 11 42 28 1 38 38 38 27 50 38 38 53 10 1 01 2 1 2 3 4 5 3 13 12 11 4 5 6 14 LOCTITE 242 18 19 19 22 23 26 28 29 28 25 24 47 40 45 45 51 51 45 46 46 48 49 50 41 42 43 44 32 1 2 5 9 9 8 4 4 3 15 23 32 33 34 24 16 17 30 31 35 25 26 26 7 20 21 1 2 3 4 3 7 8 9 5 19 10 12 17 11 [...]

  • Page 5

    INHAL TSVERZEICHNIS INDEX SPORTMOTORCYCLES TECHNICAL SPECIFICA TIONS - CHASSIS KTM 640 DUKE ‘2000 Frame Central chrome-moly-steel frame Fork type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP - USD 43 Top adjuster 518T780 wheel travel . . . . . . . . . . . . . . . . . . . . . . . . . . 140 mm (5,5 in) standard adjustment comp[...]

  • Page 6

    TELEGABEL WHITE POWER FRONT FORK WHITE POWER 640 SPORTMOTORCYCLES 11 X D 15 1 2 20 22 23 30 31 45 30 22 25 26 43 42 40 30 35 36 30 33 34 10 40 41 12 46 30 30 99-587.01.0 4 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 0518.T780LS GABELBEIN LI.WP 640 DUKE ‘99 FORK LEG L/S WP 640 DUKE ‘99 1 2* 0518.T780RS GABELBEIN RE.WP 640 DUKE ‘99 FORK L[...]

  • Page 7

    GABELBEINE WHITE POWER FORK LEGS WHITE POWER 640 SPORTMOTORCYCLES 5 L IT R E 5 L IT R E 3 2 3 1 4 4 4 4 5 5 8 8 9 9 12 13 14 12 13 14 16 16 20 21 21 22 22 25 25 31 34 35 34 35 36 36 40 30 6 63 66 67 68 68 67 66 63 6 7 10 10 10 10 15 17 18 19 17 18 19 41 43 44 37 37 38 32 33 70 70 45 69 69 45 46 47 48 49 46 47 48 49 50 50 51 52 53 54 55 56 57 58 51 [...]

  • Page 8

    GABELBEINE WHITE POWER FORK LEGS WHITE POWER 640 SPORTMOTORCYCLES 5 L IT R E 5 L IT R E 3 2 3 1 4 4 4 4 5 5 8 8 9 9 12 13 14 12 13 14 16 16 20 21 21 22 22 25 25 31 34 35 34 35 36 36 40 30 6 63 66 67 68 68 67 66 63 6 7 10 10 10 10 15 17 18 19 17 18 19 41 43 44 37 37 38 32 33 70 70 45 69 69 45 46 47 48 49 46 47 48 49 50 50 51 52 53 54 55 56 57 58 51 [...]

  • Page 9

    LENKER, ARMA TUREN HANDLEBAR, CONTROLS 640 SPORTMOTORCYCLES 6 1 3 39 42 48 43 47 49 44 45 46 41 52 40 25 7 28 29 38 12 92 14 93 15 13 8 99-587.02.1 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.02.001.500 ALU-LENKER DUKE ‘97 ALU-HANDLEBAR DUKE ‘97 1 3 583.02.004.044 VIBRA TIONSDÄMPFER KPL. ‘94 VIBRA TIONS ABSORBER CPL. ‘94 2 6 583[...]

  • Page 10

    HANDBREMSZYLINDER HAND BRAKE CYLINDER 640 SPORTMOTORCYCLES 1 3 11 12 13 8 6 10 15 5 4 7 Brake Fluid DOT 5.1 80 99-587.13.1 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.13.001.100 HANDBREMSZYLINDER DUKE’94 HAND BRAKE CYLINDER DUKE’94 1 3 583.13.050.100 REP ARA TURSA TZ KPL. D=13MM REPAIR KIT CPL. D=13MM 1 4 544.13.015.000 HEBELSCHRAUBE[...]

  • Page 11

    RAHMEN, AUSLEGER FRAME, SUB FRAME 640 SPORTMOTORCYCLES 30 38 40 44 42 46 47 45 43 46 47 41 5 76 76 76 74 50 52 17 85 11 34 12 12 32 73 72 82 80 17 18 14 19 18 16 81 68 53 55 79 71 70 59 60 51 58 4 13 1 2 72 73 31 64 63 61 36 37 99-587.03.0 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.03.001.000 RAHMEN SCHWARZ DUKE ‘99 FRAME BLACK DUKE [...]

  • Page 12

    RAHMEN, AUSLEGER FRAME, SUB FRAME 640 SPORTMOTORCYCLES 30 38 40 44 42 46 47 45 43 46 47 41 5 76 76 76 74 50 52 17 85 11 34 12 12 32 73 72 82 80 17 18 14 19 18 16 81 68 53 55 79 71 70 59 60 51 58 4 13 1 2 72 73 31 64 63 61 36 37 99-587.03.0 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 59 511.03.053.000 KETTENGLEITSTÜCK UNTEN ‘97 CHAIN SLIDIN[...]

  • Page 13

    SEITENSTÄNDER SIDE ST AND 640 SPORTMOTORCYCLES 1 2 3 4 6 7 LOCTITE 242 11 5 99-587.03.2 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.03.023.000 SEITENST . DUKE L=353MM ‘99 SIDE ST AND DUKE L=353MM ‘99 1 SCHW ARZ BLACK 2* 584.03.026.500 STÄNDERKONSOLE M10 LC4/S.M.’99 S.ST AND BRACKET M10 LC4/S.M’99 1 SCHW ARZ BLACK 3* 582.03.02[...]

  • Page 14

    SCHWINGARM, KETTENSCHUTZ SWINGARM, CHAIN GUARD 640 SPORTMOTORCYCLES 26 40 28 31 31 31 28 29 19 20 25 32 33 4 8 7 5 3 10 12 11 22 23 18 14 16 15 63 62 64 61 61 60 62 63 1 7 8 60..64 17 17 30 LOCTITE 242 65 99-587.04.0 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.04.030.044 SCHWINGARM KPL. 563MM DUKE’99 SWINGARM CPL. 563MM DUKE’99 1 3[...]

  • Page 15

    PRO LEVER ANLENKUNG PRO LEVER SYSTEM 640 SPORTMOTORCYCLES 32 6 5 6 5 8 9 8 5 5 5 6 6 4 3 2 2 3 10 11 30 20 51 50 50 51 54 32 20 1 30 15 15 15 15 52 54 97-583.04.8 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 583.03.080.244 WINKELH.KPL.GESCHMIEDET LC4’99 ROCKER ARM CPL. FORGED LC4 ‘99 1 2 546.03.097.000 NADELHÜLSE HK 2016 NEEDLE BUSH HK[...]

  • Page 16

    FUSSBREMSBETÄTIGUNG REAR BRAKE CONTROL 640 SPORTMOTORCYCLES 60 63 66 67 66 50 50 30 32 33 35 24 20 5 6 16 15 11 12 12 14 9 10 8 1 2 4 3 Brake Fluid DOT 5.1 80 34 17 LOCTITE 242 51 99-587.13.7 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 0991 080353 SENKSCHRAUBE DIN7991-M 8X35 FLA T HEAD SCREW DIN7991-M 8X35 1 2 583.03.061.000 FASONSCHEIBE A[...]

  • Page 17

    FEDERBEIN WHITE POWER SHOCK ABSORBER WHITE POWER 640 SPORTMOTORCYCLES 1 3 10 11 12 14 15 16 16 17 20 7 99-587.04.3 15 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.04.010.000 MONOSHOCK WP „118Q785“ ‘96 MONOSHOCK WP „118Q785“ ‘96 1 3 583.04.011.070 FEDER WP 70-260 SPRING WP 70-260 1 7 583.04.109.000 EINSTELLRING DUKE’95 ADJUSTIN[...]

  • Page 18

    KRÜMMER, VER TEILERROHR PIPES, DISTRIBUTOR TUBE 640 SPORTMOTORCYCLES 4 5 2 3 6 7 8 9 13 14 14 15 20 12 12 16 15 18 18 15 1 19 11 10 24 99-587.05.1 16 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.05.060.000 VERTEILERROHR ENDDÄMPF .DUKE’99 DISTRIBUTOR TUBE SILEN.DUKE’99 1 2* 587.05.007.000 AUSPUFFROHR LI.KPL.DUKE ‘99 EXHAUST PIPE L/S[...]

  • Page 19

    ENDDÄMPFER SILENCER 640 SPORTMOTORCYCLES 1 2 32 21 20 9 22 25 24 23 27 26 8 28 30 31 31 5 3 4 4 4 5 6 5 7 99-587.05.0 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.05.070.100 ENDDÄMPFER LINKS DUKE USA 2000 SILENCER L/S DUKE USA 2000 1 2* 587.05.071.100 ENDDÄMPFER RE. DUKE USA 2000 SILENCER R/S DUKE USA 2000 1 3* 587.08.015.050 ABST AN[...]

  • Page 20

    LUFTFIL TERKASTEN AIR FIL TER BOX 640 SPORTMOTORCYCLES 12 29 18 16 15 17 19 3 8 7 8 8 9 2 11 10 40 41 42 38 28 1 38 38 38 27 50 38 38 50 52 53 99-587.06.0 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.06.001.000 FIL TERKASTEN KPL.DUKE ‘99 FIL TER BOX CPL.DUKE ‘99 1 2* 587.06.003.000 FIL TERKASTENDECKEL LI DUKE ‘99 FIL TER BOX L/S D[...]

  • Page 21

    T ANK, SITZBANK, VERKLEIDUNG T ANK, SEA T , COVER 640 SPORTMOTORCYCLES 50 13 4 5 6 7 8 9 12 12 14 21 24 23 23 15 16 22 18 3 2 19 55 61 52 56 56 10 39 040 40 11 99 98 99-587.07.0 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2* 580.36.006.100 DRUCKFEDER 0,9MM PRESSURE SPRING 0,9MM 1 3* 546.01.097.000 GUMMISTREIFEN 85X25X3 MM RUBBER STRIP 85X25X3[...]

  • Page 22

    MASKE, KOTFLÜGEL MASK, FENDERS 640 SPORTMOTORCYCLES 1 8 2 50 51 22 22 33 38 39 24 24 25 27 27 28 28 23 23 10 20 21 29 30 42 43 31 32 11 34 36 15 27 27 34 40 99-587.08.0 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.08.001.000 SCHEINW .MASKE TIT AN/MET AL ‘99 HEAD LIGHT MASK TIT AN/MET AL ’99 1 1* 587.08.001.000/36 SCHEINW .MASKE LIM[...]

  • Page 23

    VORDERRAD FRONT WHEEL 640 SPORTMOTORCYCLES 30 32 23 22 40 4 2 1 01 4 5 6 7 11 15 12 13 14 16 3 9 10 8 1, 2, 3 4, 5, 6 7, 8, 9 10, 11 15, 16 LOCTITE 242 60 99-587.09.0 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 01* 587.09.068.000 VORDERRAD KPL. 3.5X17“ DUKE’99 FRONT WHEEL CPL.3.5X17“DUKE’99 1 SILBER SIL VER —* 587.09.068.000/30 VORD[...]

  • Page 24

    BREMSZANGE VORNE BRAKE CALIPER FRONT 640 SPORTMOTORCYCLES 10 1 01 2 1 2 3 4 5 3 13 12 11 4 5 6 16 14 LOCTITE 242 99-587.13.0 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 01* 587.13.015.000 BREMSZANGE VORNE GOLD DUKE ‘99 BRAKE CALIPER FR. GOLD DUKE’99 1 2* 587.13.020.000 ENTLÜFTUNGSSCHRAUBE M10X1 ‘99 BLEEDER SCREW M10X1 ‘99 1 3* 587.13[...]

  • Page 25

    HINTERRAD REAR WHEEL 640 SPORTMOTORCYCLES 26 1 2 3 4 3 7 8 9 5 19 21 10 12 14 22 17 11 29 28 25 27 13 15 16 01 1, 2, 3, 4 5, 7, 8, 9 10, 11 99-587.10.0 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 01* 587.10.068.000 HINTERRAD KPL.4,25X17“ DUKE’99 REAR WHEEL CPL.4,25X17“DUKE’99 1 SILBER SIL VER —* 587.10.068.000/30 HINTERRAD KPL.4,25X[...]

  • Page 26

    BREMSZANGE HINTEN BRAKE CALIPER REAR 640 SPORTMOTORCYCLES 7 3 4 2 5 6 10 11 12 13 1 97-584.13.2 24 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.13.080.000 BREMSZANGE HINTEN GOLD DUKE’99 BRAKE CALIPER RE.GOLD DUKE ‘99 1 2 546.13.318.200 REP ARA TUR SA TZ DICHTRINGE 34MM REP AIR KIT SEALING RINGS 34MM 1 3 546.13.310.200 BOLZENSA TZ BOL T[...]

  • Page 27

    SCHEINWERFER, BEFESTIGUNG HEAD LIGHT , SUPPORT 640 SPORTMOTORCYCLES 1 2 3 4 4 3 5 6 28 25 28 7 8 9 9 10 10 13 13 21 20 24 22 23 22 23 26 26 23 27 27 23 30 30 11 11 00-587.14.0 25 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.14.002.000 SCHEINWERFER FERNLI. CEV603’99 HEADLIGHT HIGHBEAM CEV 603 ‘99 1 FÜR AUSTRALIEN FOR AUSTRALIA 1* 587.1[...]

  • Page 28

    BLINKER, RÜCKLICHT FLASHER, REAR LIGHT 640 SPORTMOTORCYCLES 18 19 19 22 23 26 28 29 28 25 24 47 40 45 45 51 51 45 45 46 46 48 49 50 41 42 43 44 32 99-587.14.1 26 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 18 490.11.435.000 LAMPE 12V 5W (W2,1X9,5D) BULB 12V 5W (W2,1X9,5D) 1 19 441.11.015.100 LAMPE 12V 10W (BA15S) BULB 12V 10W (BA15S) 4 22 584.1[...]

  • Page 29

    T ACHO, DREHZAHLMESSER SPEEDOMETER, T ACHOMETER 640 SPORTMOTORCYCLES 1 2 5 9 9 8 6 4 4 3 38 39 15 23 32 33 34 24 16 17 30 31 35 19 25 26 26 7 7 10 11 12 13 14 20 21 27 29 28 99-587.14.2 27 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.14.075.000 DREHZAHLMESSER DUKE ‘99 T ACHOMETER DUKE ‘99 1 2* 587.14.057.000 T ACHOMETER KMH DUKE ‘99 [...]

  • Page 30

    KABELSTRANG, ELEKTRIK WIRING HARNESS, ELECR TIC 640 SPORTMOTORCYCLES 18 6 15 7 8 19 20 4 5 25 56 55 52 43 64 65 45 44 53 63 54 57 16 30 31 60 40 41 36 34 37 61 61 24 26 27 28 59 58 14 21 33 32 1 10 62 11 11 66 2 3 3 3 6 99-587.11.0 28 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.11.075.000 HAUPTKABELSTRANG DUKE ‘99 MAIN WIRING HARNESS DU[...]

  • Page 31

    KABELSTRANG, ELEKTRIK WIRING HARNESS, ELECR TIC 640 SPORTMOTORCYCLES 18 6 15 7 8 19 20 4 5 25 56 55 52 43 64 65 45 44 53 63 54 57 16 30 31 60 40 41 36 34 37 61 61 24 26 27 28 59 58 14 21 33 32 1 10 62 11 11 66 2 3 3 3 6 99-587.11.0 29 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 53* 587.11.086.000 KABELSTRANG BA TTERIE DUKE ‘99 WIRING HARNESS B[...]

  • Page 32

    AKTIVKOHLEFIL TER USA EV AP CANISTER FIL TER USA 640 SPORTMOTORCYCLES 650 mm 830 mm 1,4m 1 2 10 6 9 3 4 5 00-587.12.9 30 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.15.001.000 AKTIVKOHLEFIL TER TYPE AK47 ‘99 EV AP CANISTER FIL TER DUKEII’99 1 2 310.07.007.001 PVC-SCHLAUCH 5 X 8 MM PVC-HOSE 5 X 8 MM 0,83 3 523.38.061.050 SCHLAUCHTÜLLE[...]

  • Page 33

    [...]

  • Page 34

    TECHNISCHE DA TEN - F AHRGESTELL KTM 640 DUKE 2000 Rahmen Zentralrohrrahmen aus Chrom-Molybdän-Stahlrohr en Gabel T yp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP USD 43 T op Adjuster 518T780 Federweg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 mm Grundeinstellung Druckstufe . . . . . . . . . . . . . . Solo[...]

  • Page 35

    TECHNICAL SPECIFICA TIONS - CHASSIS KTM 640 DUKE 2000 Frame Central chrome-moly-steel frame Fork type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP - USD 43 T op adjuster 518T780 wheel travel . . . . . . . . . . . . . . . . . . . . . . . . . . 140 mm (5,5 in) standard adjustment compression . . . . . . . . . . . driver only = 1[...]

  • Page 36

    Motorölstand kontrollieren  Motoröl wechseln  Ölsieb und Magneten der Ablaßschrauben bei Motorölwechsel reinigen  Ölfiltereinsatz wechseln  Feinfilter (Schraubfilter) am Rahmenbrustrohr wechseln  Ölleitungen auf Beschädigungen und auf knickfreie V erlegung prüfen  V entilspiel kontrollieren  Zü[...]

  • Page 37

    Check engine oil level  Change engine oil  Clean oil screen and magnet of the drain plugs whenever you exchange the engine oil  Change oil filter insert  Change fine screen filter (screwed filter) at front pipe (of the frame)  Check oil lines for leakage and proper instalment without kinks  Check valve clearan[...]

  • Page 38

    NOTIZEN NOTE SPORTMOTORCYCLES[...]

  • Page 39

    [...]

  • Page 40

    KTM SPORTMOTORCYCLE AG Harlochnerstr . 13 · A - 5230 Mattighofen T el. +43(0)7742/6000 · Fax +43(0)7742/6000-7 Internet: http://www .ktm.at SPORTMOTORCYCLES Gedruckt auf chlorfrei gebleichtem, umweltfreundlichen Papier . - aumayer-druck-mattighofen[...]