English dropdown-ico

KTM 640 DUKE II manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of KTM 640 DUKE II, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of KTM 640 DUKE II one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of KTM 640 DUKE II. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of KTM 640 DUKE II should contain:
- informations concerning technical data of KTM 640 DUKE II
- name of the manufacturer and a year of construction of the KTM 640 DUKE II item
- rules of operation, control and maintenance of the KTM 640 DUKE II item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of KTM 640 DUKE II alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of KTM 640 DUKE II, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the KTM service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of KTM 640 DUKE II.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the KTM 640 DUKE II item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    SP AREP ARTS MANUAL 20 0 4 ERSA TZTEILKA T ALOG: F AHRGESTELL SP ARE P ARTS MANUAL: CHASSIS 640 DUKE II[...]

  • Page 2

    [...]

  • Page 3

    INHAL TSVERZEICHNIS INDEX 1 2 5 5 5 bk 6 6 bl bm ck cm cm cn cp cq dk dk dk dk dl dn do dp dq dq ds ds dt ek ek el em en ep 1 5 bl bm bm bn bo bq br bs bt dm do do dq dr fk fm fn fp ft gk gl gs gs hk hl hq hq hq hr ht ik il im ip hm hn dk ds ek el em en eo ep eq er hp co cp dn ck ik cl cm cn co cp cq dk dp do LOCTITE 243 9 bk 1 2 3 4 8 bl bm bn bo [...]

  • Page 4

    INHAL TSVERZEICHNIS INDEX 1 2 3 4 4 4 5 5 5 7 8 9 6 ck cl cm cn co cp cq cr cs dk dl dl dm LOCTITE 243 1 2 2 4 4 4 5 5 5 7 8 8 9 9 6 6 bl bl bm bn cn dk dm ek gk 1 2 3 4 7 9 bk bk 6 bl bl bn ck cl cm cm cn cn cn co cp cq cq cs cs 3 ek el em en eo cq cs bt cm co cm co bs ct ds ep ep eq eq er es et et fk fk fl fl fn fn fo fo LOCTITE 243 5 5 1 2 2 3 3[...]

  • Page 5

    INHAL TSVERZEICHNIS INDEX 3 Die KTM-Sportmotorcycle AG behält sich das Recht vor , Ausrüstung, technische Angaben, Farben, Materialien, Dienstleistungsangebote, Serviceleistungen und ähnliche Dinge ohne vorheriger Ankündigung und ohne Angabe von Gründen zu ändern bzw . ersatzlos zu streichen, sowie die Fertigung eines bestimmten Modells ohne [...]

  • Page 6

    TELEGABEL WP USD 43 FRONT FORK WP USD 43 640 X D 1 2 5 5 5 5 bk 6 6 bl bm ck cm cm cn cp cq dk dk dk dk dl dn do dp dq dq ds ds dt ek ek el em en ep 03-587.01.0 4 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 0518.Y738LS GABELBEIN LI. WP 4357 ROMA 04 FORK LEG L/S WP 4357 ROMA 04 1 2* 0518.Y738RS GABELBEIN RE. WP 4357 ROMA 04 FORK LEG R/S WP 435[...]

  • Page 7

    GABELBEINE WP USD 43 FORK LEGS WP USD 43 640 5 5 6 6 bm bp bq br bs bt cm cn co dk dl dn do dp dr ds dt em eo ep er et fk fk fl fm fp fs gl en (#) (#) (#) (#) (#) (#) (#) jt 2 3 7 bk bl 5 6 1 8 9 4 gk ft gm go gp gq gr gs gs gt hm hm hn hn ho ho hp hp hs ht ik hk jk 04-587.01.1 5 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 4860.0020S VERSCHL.K[...]

  • Page 8

    GABELBEINE WP USD 43 FORK LEGS WP USD 43 640 5 5 6 6 bm bp bq br bs bt cm cn co dk dl dn do dp dr ds dt em eo ep er et fk fk fl fm fp fs gl en (#) (#) (#) (#) (#) (#) (#) jt 2 3 7 bk bl 5 6 1 8 9 4 gk ft gm go gp gq gr gs gs gt hm hm hn hn ho ho hp hp hs ht ik hk jk 04-587.01.1 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 49 4860.0215 KONTROLL [...]

  • Page 9

    LENKER, ARMA TUREN HANDLEBAR, CONTROLS 640 1 fm 3 bm bn cs ct jm 8 6 dp dq ek cl dk dl dm dn do dr ds dt eo jk el gn bs bt 04-587.02.0 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.02.001.000 LENKER ALU DUKE 2002 HANDLEBAR ALU DUKE 2002 1 3 583.02.004.044 VIBRA TIONSDÄMPFER KPL. ‘94 VIBRA TIONS ABSORBER CPL. ‘94 2 6 584.02.050.000 CHO[...]

  • Page 10

    HANDBREMSZYLINDER BREMBO HAND BRAKE CYLINDER BREMBO 640 1 2 4 9 bl bm bp cl dn dp ek fk gk 04-587.13.0 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.13.001.100 HANDBREMSZYL.DUKE VERSTEL.2003 HANDBRAKE CYL.DUKE ADJUST .2003 1 2 587.13.002.100 HANDBREMSHEBEL LOSE VERST .2003 HAND BRAKE LEVER LOOSE ADJ. 03 1 4 587.13.004.000 ABDECKKAPPE FÜR [...]

  • Page 11

    RAHMEN, AUSLEGER FRAME, SUB FRAME 640 1 2 4 4 5 bl bm bm bn bo bq br bs bs bt dm do do dq dr fk fm fn fp ft gk gl gs gs hk hl hq hq hq hr ht ik il im ip hm hn dk ds ek el em en eo ep eq er hp co cp dn 04-587.03.0 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 587.03.001.344/30 RAHMEN KPL. DUKE „K4“ SCHW . 04 FRAME CPL. DUKE „K4“ BLACK [...]

  • Page 12

    RAHMEN, AUSLEGER FRAME, SUB FRAME 640 1 2 4 4 5 bl bm bm bn bo bq br bs bs bt dm do do dq dr fk fm fn fp ft gk gl gs gs hk hl hq hq hq hr ht ik il im ip hm hn dk ds ek el em en eo ep eq er hp co cp dn 04-587.03.0 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 55 584.03.060.065 BÜCHSE KETTENROLLE 8X12X23 ‘98 BUSH CHAIN ROLL 8X12X23 ‘98 1 59 [...]

  • Page 13

    SEITENSTÄNDER SIDE ST AND 640 LOCTITE 243 L LOCTITE 243 cn cq cr ct dk dp dq ek 04-587.03.1 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 23* 587.03.023.100/30 SEITENSTÄNDER SCHWARZ 04 SIDE ST AND BLACK 04 1 L=392 MM L=392 MM 26* 584.03.026.600 SEITENSTÄNDERKONSOLE KPL. 03 SIDEST AND BRACKET CPL. 03 1 27 582.03.027.200 SCHRAUBE F . SEITENST [...]

  • Page 14

    SCHWINGARM, KETTENSCHUTZ SWINGARM, CHAIN GUARD 640 ... LOCTITE 243 1 3 4 5 7 8 7 8 bk bl bm bo bp bq br br bs bt ck cm cn cp cq ct dk gk gk gl gm gm gn gn go go gp LOCTITE 243 dm dn ek cs 04-587.04.0 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.04.030.244 SCHWINGE KPL. DUKE 2002 SWINGARM CPL. DUKE 2002 1 3 583.03.030.011 EXZENTER LINKS ?[...]

  • Page 15

    PRO LEVER ANLENKUNG PRO LEVER SYSTEM 640 1 2 2 3 3 4 5 5 5 5 5 8 8 9 bk 6 6 6 6 bl bp bp bp bp ck ck dk dk dm dm fk fk fl fl fm fo fo 02-584.04.4 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.03.080.244 WINKELH.KPL.GESCHMIEDET LC4’99 ROCKER ARM CPL. FORGED LC4 ‘99 1 2 546.03.097.000 NADELHÜLSE HK 2016 NEEDLE BUSH HK 2016 4 3 546.03.0[...]

  • Page 16

    FUSSBREMSBETÄTIGUNG REAR BRAKE CONTROL 640 ck ik cl cm cn co cp cq dk dl dm dn do dp do LOCTITE 243 9 bk 1 2 3 4 8 bl bm bn bo bp bq br 5 6 7 4 bp bq br ek 04-587.13.1 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 0991 080353 SENKSCHRAUBE DIN7991-M 8X35 FLA T HEAD SCREW DIN7991-M 8X35 1 2 583.03.061.000 F ASONSCHEIBE ALU 8 X 24 MM SPECIAL WA[...]

  • Page 17

    FEDERBEIN WP SHOCK ABSORBER WP 640 1 bo bp bq bq br 640 DUKE II L = 398 MM 02-587.04.2 15 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 0118.Y736 MONOSHOCK 4681 BA VP DUKE 04 MONOSHOCK 4681 BA VP DUKE 04 1 14 565.03.086.000 SONDERSCHRAUBE M10X47 SW=17 SPECIAL SCREW M10X47 WS=17 1 15 565.03.093.000 SONDERSCHRAUBE M10X55 SW=17 SPECIAL SCREW M10X5[...]

  • Page 18

    FEDERBEIN WP ZERLEGT SHOCK ABSORBER WP DISASSEMBLED 640 1 1 2 6 bn br bs bs bt bt cm cn co cp cq cr dk dl dm dn el em en ep eq er es et gm gs hp hr ik in ip iq ir is it jk jl jm jn fk ht il cs hq gk 8 9 bp bp ct dp dp 3 jo 4 5 7 bk bm 3 dq dr ds 04-587.04.3 16 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 4681.1558 FEDERBEINUNTERTEIL-GABEL L75B [...]

  • Page 19

    FEDERBEIN WP ZERLEGT SHOCK ABSORBER WP DISASSEMBLED 640 1 1 2 6 bn br bs bs bt bt cm cn co cp cq cr dk dl dm dn el em en ep eq er es et gm gs hp hr ik in ip iq ir is it jk jl jm jn fk ht il cs hq gk 8 9 bp bp ct dp dp 3 jo 4 5 7 bk bm 3 dq dr ds 04-587.04.3 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 46 3612.0151 VERSCHLUSSCHRAUBE M5X6 SCREW [...]

  • Page 20

    FEDERBEIN WP ZERLEGT SHOCK ABSORBER WP DISASSEMBLED 640 1 1 2 6 bn br bs bs bt bt cm cn co cp cq cr dk dl dm dn el em en ep eq er es et gm gs hp hr ik in ip iq ir is it jk jl jm jn fk ht il cs hq gk 8 9 bp bp ct dp dp 3 jo 4 5 7 bk bm 3 dq dr ds 04-587.04.3 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 87 4681.1043 O-RING VITON 35X5 O-RING VITO[...]

  • Page 21

    KRÜMMER PIPES 640 3 4 dk dl dr ds 1 bk bk bl bm bm bn bo bo bp bp bq bs bs bt ck 8 04-587.05.0 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.05.060.100 VERTEILERROHR DUKE 03 DISTRIBUTOR TUBE DUKE 03 1 3 583.05.053.001 KERAMIKSCHNUR 1 METER CERAMIC LINE 1 METER 1 4 503.05.016.000 ZUGFEDER L=55MM ÖSEN BEWEGLICH TEN.SPRING L=55MM EY .MOVEA[...]

  • Page 22

    ENDDÄMPFER SILENCER 640 1 2 3 4 4 4 5 5 5 7 8 9 6 ck cl cm cn co cp cq cr cs dk dl dl dm 02-587.05.0 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.05.070.000/30 ENDDÄMPFER LINKS DUKE SCHW .’99 SILENCER L/S DUKE BLACK ‘99 1 2 587.05.071.000/30 ENDDÄMPFER RECHTS DUKE SCHW’99 SILENCER R/S DUKE BLACK ‘99 1 3 587.08.015.050 ABST AND[...]

  • Page 23

    FIL TERKASTEN AIR FIL TER BOX 640 1 2 3 7 8 8 8 9 bk bl bm bp bq br bs bt cr cs ct ds ds ds ek el em fk fk fm fn dr dr dr 04-587.06.0 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.06.001.100 FIL TERKASTEN DUKE 03 FIL TER BOX DUKE 03 1 2 587.06.003.000 FIL TERKASTENDECKEL LI DUKE ‘99 FIL TER BOX L/S DUKE ‘99 1 3 584.06.004.000 FIL TERK[...]

  • Page 24

    T ANK, SITZBANK, VERKLEIDUNG T ANK, SEA T , COVER 640 # #, 3 4 4 5 7 8 8 9 9 bk 6 bl bm bm bn bo bp bq bs bt bt cl cm cn cn co dt ek el fk fm fp fq fq gl js jt 03-587.07.0 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 3 546.01.097.000 GUMMISTREIFEN 85X25X3 MM RUBBER STRIP 85X25X3 MM 8 4 511.07.004.000 BENZINHAHN KPL.MIKUNI CK-69’96 FUEL COCK [...]

  • Page 25

    T ANK, SITZBANK, VERKLEIDUNG T ANK, SEA T , COVER 640 # #, 3 4 4 5 7 8 8 9 9 bk 6 bl bm bm bn bo bp bq bs bt bt cl cm cn cn co dt ek el fk fm fp fq fq gl js jt 03-587.07.0 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 50* 584.08.051.100/82 SPOILER RECHTS OL YMPIC-GELB 04 SPOILER R/S OL YMPIC-YELLOW 04 1 DUKE YELLOW ; DEKOR EINLACK. DUKE YELLOW [...]

  • Page 26

    MASKE, KOTFLÜGEL MASK, FENDERS 640 1 2 8 bk bl bp cm cm cm cn cn co co cp cr cr cr cr cs cs cs ct dk dl dm dm dq dn ds ek em en ep eq fk fl 04-587.08.0 24 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.08.001.000/30 SCHEINW .MASKE SCHW ARZ DUKE 02 HEAD LIGHT MASK BLACK DUKE 02 1 DUKE BLACK DUKE BLACK 1* 587.08.001.000/82 SCHEINW .MASKE OL YM[...]

  • Page 27

    VORDERRAD BREMBO FRONT WHEEL BREMBO 640 LOCTITE 243 1 2 2 4 4 4 5 5 5 7 8 8 9 9 6 6 bl bl bm bn cn dk dm ek gk 04-587.09.0 25 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.09.068.200/30 VORDERRAD KPL. DUKE 03 FRONT WHEEL CPL. DUKE 03 1 SCHW ARZ BLACK 2 0760 405570 WELLENDICHTRING 40X55X7 BASL SHAFT SEAL RING 40X55X7 BASL 1 4 581.11.053.100 M[...]

  • Page 28

    BREMSZANGE VORNE BRAKE CALIPER FRONT 640 LOCTITE 243 5 5 1 2 2 3 3 4 4 8 8 9 9 bk 6 bl bm bn bo bq dk 04-587.13.2 26 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.13.015.000 BREMSZANGE VORNE GOLD DUKE ‘99 BRAKE CALIPER FR. GOLD DUKE’99 1 2 587.13.020.000 ENTLÜFTUNGSSCHRAUBE M10X1 ‘99 BLEEDER SCREW M10X1 ‘99 1 3 587.13.018.000 HAL TE[...]

  • Page 29

    HINTERRAD BREMBO REAR WHEEL BREMBO 640 1 2 3 3 3 4 4 7 7 8 8 9 bl bl bm bn bo bp br bt cp cq cr cs ct cn co 04-587.10.0 27 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.10.068.200/30 HINTERRAD KPL. DUKE 03 REAR WHEEL CPL. DUKE 03 1 SCHW ARZ BLACK 2 587.10.017.000 BÜCHSE FÜR HR.NARBE RECHTS 03 BUSHING FOR R.W . HUB R/S 03 1 3 0625 062052 RI[...]

  • Page 30

    BREMSZANGE HINTEN BRAKE CALIPER REAR 640 1 2 3 4 5 7 bk 6 bl bm bn 02-587.13.2 28 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.13.080.000 BREMSZANGE HINTEN GOLD DUKE’99 BRAKE CALIPER RE.GOLD DUKE ‘99 1 2 546.13.318.200 REP .SA TZ DICHTRINGE 34MM REPAIR KIT SEALING RINGS 34MM 1 3 546.13.310.200 BOLZENSA TZ BOL T SET 1 4 546.13.309.200 GA[...]

  • Page 31

    SCHEINWERFER, BEFESTIGUNG HEAD LIGHT , SUPPOR T 640 1 2 3 4 4 7 8 9 9 bk bk 6 bl bl bn bn ck cl cm cm cn cn cn cn co cp cq cq cr cr cs cs 3 03-587.14.0 29 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.14.002.000 SCHEINWERFER FERNLI. CEV603’99 HEADLIGHT HIGHBEAM CEV 603 ‘99 1 2 587.14.001.000 SCHEINWERFER ABBLEND.CEV602’99 HEADLIGHT LOW[...]

  • Page 32

    BLINKER, RÜCKLICHT FLASHER, REAR LIGHT 640 dm ek el em en eo cq cs cp bt cm co cm co cs bt bs ct ds ep ep eq eq er es et et fk fk fl fl fn fn fo fo 04-587.14.1 30 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 18 490.11.435.000 LAMPE 12V 5W (W2,1X9,5D) BULB 12V 5W (W2,1X9,5D) 1 19 441.11.015.100 LAMPE 12V 10W (BA15S) BULB 12V 10W (BA15S) 4 22 584.[...]

  • Page 33

    T ACHOANLAGE, DREHZAHLMESSER SPEEDO-, T ACHOMETER 640 1 2 3 4 4 5 7 7 8 9 9 bk 6 bl bm bn bo bp bq br bt bt cl cn co cp cq cq cr cs ct dk dl dm dn do dp ds dt ep eq es 04-587.14.2 31 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.14.075.000 DREHZAHLMESSER DUKE ‘99 T ACHOMETER DUKE ‘99 1 2 587.14.057.000 T ACHOMETER KMH DUKE ‘99 SPEEDOME[...]

  • Page 34

    KABELSTRANG WIRING HARNESS 640 1 2 7 8 bk 6 6 6 bl bl bo bp bp bq bs bt ck cl co cp cq cr cs do dq dr ek en eo ep fm fn fo fp fq fr fs fs ft ft gk gk gl gl gn gq gt hk 4 3 9 br el hl hm 04-587.11.0 32 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 587.11.075.100 HAUPTKABELSTRANG DUKE 03 MAIN WIRING HARNESS DUKE 03 1 2 587.11.076.200 KABELSTRANG H[...]

  • Page 35

    KABELSTRANG WIRING HARNESS 640 1 2 7 8 bk 6 6 6 bl bl bo bp bp bq bs bt ck cl co cp cq cr cs do dq dr ek en eo ep fm fn fo fp fq fr fs fs ft ft gk gk gl gl gn gq gt hk 4 3 9 br el hl hm 04-587.11.0 33 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 57 587.11.054.050 MET AMOLL F . BA TTERIEHAL TEBÜGEL MET AMOLL FOR BA TTERY BRACKET 1 58 584.11.098.1[...]

  • Page 36

    KTM-Sportmotorcycle AG A–5230 Mattighofen www .ktm.at KTM Group Partner Art.NR.: 3.208.132 11/2003 Foto: Mitterbauer , Kiska 3208132[...]