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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of KTM KTM 640 LC4-E, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of KTM KTM 640 LC4-E one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of KTM KTM 640 LC4-E. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of KTM KTM 640 LC4-E should contain:
- informations concerning technical data of KTM KTM 640 LC4-E
- name of the manufacturer and a year of construction of the KTM KTM 640 LC4-E item
- rules of operation, control and maintenance of the KTM KTM 640 LC4-E item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of KTM KTM 640 LC4-E alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of KTM KTM 640 LC4-E, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the KTM service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of KTM KTM 640 LC4-E.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the KTM KTM 640 LC4-E item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
ERSA TZTEILKA T ALOG SP ARE P AR TS MANUAL '98 KTM 640 LC4-E/mil ART . NR. 3.204.57 5.98 F AHRGESTELL[...]
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Page 2
INHAL TSVERZEICHNIS INDEX 5 6 7 7 6 7 33 40 40 42 43 44 52 54 2 13 99 52 36 39 56 82 80 81 52 37 38 34 80 83 84 50 52 1 3 12 9 10 16 X D 10 11 12 13 15 16 1 3 10 11 12 14 15 16 16 17 20 7 8 20 21 24 25 4 28 3 22 23 9 23 30 31 37 13 12 11 34 13 12 14 11 32 40..44 71 72 73 30 72 71 39 38 44 43 40 41 41 42 43 44 12 91 85 86 68 60 62 64 64 64 65 67 89 [...]
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Page 3
INHAL TSVERZEICHNIS INDEX 7 17 44 43 40 1 17 58 59 22 26 68 52 42 25 11 52 67 50 16 9 10 21 17 12 12 3 2 4 27 23 20 13 15 15 19 8 44 6 170 mm 2 8 9 # 11 1 32 31 30 7 4 11 8 9 2 3 4 5 6 38 23 24 17 15 16 44 41 21 22 19 # 20 1 5 9 4 8 9 3 22 12 10 17 18 16 15 23 P A R K ARK A U S AUS O F F O FF E I N E IN E I N EIN O N ON O N O N 7 21 24 14 10 14 18 [...]
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Page 4
TELEGABEL FRONT FORK 640 ‘98 5 6 7 7 6 7 32 33 40 40 42 43 44 52 52 54 55 2 8 13 99 52 36 39 56 82 80 81 52 37 38 34 80 83 84 50 52 1 3 8 12 9 10 16 X D 98-579.01.0 3 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 0918.S776LS GABELBEIN LI.WP „0918S776“ ‘98 FORK LEG L/S WP „0918S776“ ‘98 1 2* 0918.S776RS GABELBEIN RE.WP „0918S776?[...]
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Page 5
LENKER, ARMA TUREN HANDLEBAR, CONTROLS 640 ‘98 99 95 59 12 92 14 93 52 1 90 94 42 48 43 47 49 44 46 41 40 25 45 45 15 13 5 6 5 80 98-579.02.0 4 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.02.001.400/30 ALU-LENKER AFAM SCHW ARZ ‘97 HANDLEBAR AF AM BLACK ‘97 1 5 0799 040000 SICH.SCHEIBE DIN6799-RS 4,0 T AB W ASHER DIN6799-RS 4,0 X 6 58[...]
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Page 6
HANDBREMSZYLINDER HAND BRAKE CYLINDER 640 ‘98 21 10 9 12 11 15 20 23 25 1 16 BREMBO 80 Brake Fluid DOT 5.1 97-577.13.6 5 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 502.13.001.044 HANDBREMSZYLINDER BREMBO’94 HANDBRAKE CYLINDER BREMBO ‘94 1 D=11MM D=11MM 9 502.13.012.000 DECKEL KPL. COVER CPL. 1 10 502.13.050.000 REP ARA TUR-SA TZ KOLBEN [...]
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Page 7
RAHMEN, AUSLEGER FRAME, SUB FRAME 640 ‘98 2 75 75 77 7 1 61 64 63 41 45 43 46 47 31 34 12 30 38 40 44 42 46 47 12 32 17 18 19 18 16 14 4 13 87 87 88 88 5 76 36 37 3 8 8 8 8 9 9 9 9 6 65 65 96 97 99 99 98 97 98 99 68 53 55 56 79 71 50 52 17 70 59 60 98-579.03.0 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 579.03.001.000 RAHMEN M.ÖLRESERV .[...]
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Page 8
RAHMEN, AUSLEGER FRAME, SUB FRAME 640 ‘98 2 75 75 77 7 1 61 64 63 41 45 43 46 47 31 34 12 30 38 40 44 42 46 47 12 32 17 18 19 18 16 14 4 13 87 87 88 88 5 76 36 37 3 8 8 8 8 9 9 9 9 6 65 65 96 97 99 99 98 97 98 99 68 53 55 56 79 71 50 52 17 70 59 60 98-579.03.0 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 52 583.03.051.000 FUSSRASTENGUMMI LI&a[...]
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Page 9
MITTELSTÄNDER CENTER ST AND 640 ‘98 10 11 12 13 15 16 98-582.03.2 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 10 575.03.022.000 MITTELSTÄNDER KURZ L=395MM ‘93 CENTER ST AND SHORT 395MM ‘93 1 11 583.03.070.000 ANSCHLAGGUMMI M8 STOP RUBBER M8 1 12 0934 080003 SK.MUTTER DIN0934-M 8 HEXAGON NUT DIN0934-M 8 1 13 543.10.086.000 STOVERFLANSCH[...]
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Page 10
SCHWINGARM, KETTENSCHUTZ SWINGARM, CHAIN GUARD 640 ‘98 40..44 71 72 73 30 72 71 39 38 44 43 40 41 41 42 43 44 12 14 15 91 85 86 68 60 62 64 64 64 65 67 89 39 39 39 16 42 73 98-582.04.4 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 12 546.03.014.000 SCHWINGARMBOLZEN 15X250 SWINGARM BOL T 15X250 1 14 502.30.211.000 BREMSSCHLAUCHFÜHRUNG ‘89 BR[...]
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Page 11
PRO LEVER ANLENKUNG PRO LEVER SYSTEM 640 ‘98 32 6 5 6 5 8 9 8 5 5 5 6 6 4 3 2 2 3 10 11 30 20 51 50 50 51 52 54 54 32 20 1 30 97-577.04.9 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.03.080.144 WINKELHEBEL KPL. ‘94 ROCKER ARM CPL. ‘94 1 2 546.03.097.000 NADELHÜLSE HK 2016 NEEDLE BUSH HK 2016 4 3 546.03.081.000 LAGERHÜLSE 15 X 20 [...]
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Page 12
FUSSBREMSBETÄTIGUNG REAR BRAKE CONTROL 640 ‘98 60 63 66 67 66 51 50 50 25 20 33 30 32 35 5 6 1 2 4 16 15 11 9 3 80 12 12 14 34 Brake Fluid DOT 5.1 17 LOCTITE 242 70 98-579.13.0 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 0991 080353 SENKSCHRAUBE DIN7991-M 8X35 FLA T HEAD SCREW DIN7991-M 8X35 1 2 583.03.061.000 F ASONSCHEIBE ALU 8 X 24 MM[...]
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Page 13
FEDERBEIN SHOCK ABSORBER 640 ‘98 1 3 10 11 12 14 15 16 16 17 20 7 8 98-579.04.0 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.04.110.200 MONOSHOCK WP „0118Q784“ ‘96 MONOSHOCK WP „01187Q784“ ‘96 1 3 583.04.011.054 FEDER WP 54-260 SPRING WP 54-260 X 3 583.04.011.057 FEDER WP 57-260 SPRING WP 57-260 X 3 583.04.011.060 FEDER WP [...]
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Page 14
KRÜMMER, VORSCHALLDÄMPFER PIPES, PRE SILENCER 640 ‘98 20 21 24 25 4 28 3 22 23 9 23 30 31 37 13 12 11 34 13 12 14 11 32 98-579.05.0 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 3 583.05.053.001 KERAMIKSCHNUR 1 METER CERAMIC LINE 1 METER 1 4 543.09.036.000 ZUGFEDER L=38MM RETURN SPRING L=38 MM 4 9 0015 080353 SK.BUNDSCHRAUBE M 8X35 SW=10 HH[...]
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Page 15
ENDDÄMPFER SILENCER 640 ‘98 33 50 12 13 11 19 27 8 24 15 52 54 17 18 12 22 8 13 11 9 14 10 55 56 16 10 20 97-577.05.1 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 8 543.05.068.100 DÄMPFUNGSELEMENT SILICON GRAU DAMPING COMPONENT SILICON GREY 3 9 543.05.069.000 BÜCHSE 12 X 7 X 16 BUSHING 12 X 7 X 16 2 10 0015 060303 SK.BUNDSCHRAUBE M 6X30 S[...]
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Page 16
LUFTFIL TERKASTEN AIR FIL TER BOX 640 ‘98 1 2 3 5 7 10 11 4 12 29 28 15 16 17 27 8 13 6 97-577.06.0 15 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.06.001.100 FIL TERKASTEN KPL. MIT SLS ‘97 FIL TER BOX CPL. WITH SLS ‘97 1 2 584.06.003.000 FIL TERKASTENDECKEL EGS-E ‘97 FIL TER BOX COVER EGS-E ‘97 1 3 584.06.016.000 FIL TERTRÄGER ?[...]
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Page 17
T ANK, SITZBANK, VERKLEIDUNG T ANK, SEA T , COVER 640 ‘98 7 81 17 44 43 40 1 17 58 59 1 22 26 68 52 42 25 11 52 67 50 16 9 10 21 17 12 12 3 2 4 27 23 20 6 8 44 13 13 24 13 15 15 15 15 15 18 19 8 44 6 40 mm 170 mm 190 mm 98-579.07.0 16 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 0014 060203 SK.BUNDSCHRAUBE M 6X20 SW=8 HH COLLAR SCREW M 6X20 W[...]
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Page 18
T ANK, SITZBANK, VERKLEIDUNG T ANK, SEA T , COVER 640 ‘98 7 81 17 44 43 40 1 17 58 59 1 22 26 68 52 42 25 11 52 67 50 16 9 10 21 17 12 12 3 2 4 27 23 20 6 8 44 13 13 24 13 15 15 15 15 15 18 19 8 44 6 40 mm 170 mm 190 mm 98-579.07.0 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 58 580.12.058.000 WERKZEUGKASTEN KPL. ‘92 TOOL BOX CPL. ‘92 1 [...]
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Page 19
KOTFLÜGEL, MASKE FENDERS, MASK 640 ‘98 19 10 21 20 53 57 64 60 58 62 6 6 65 25 12 3 3 31 30 33 33 35 35 9 22 8 7 5 98-579.08.0 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 502.11.401.000/42 SCHEINWERFERMASKE ROT ‘98 HEAD LIGHT MASK RED ‘98 1 1* 502.11.401.000/60 SCHEINW .MASKE BRONZEGRÜN ‘98 HEAD LIGHT MASK BRONZEGREEN’98 1 1* 5[...]
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Page 20
VORDERRAD FRONT WHEEL 640 ‘98 30 25 13 14 15 9 8 41 5 11 3 4 6 7 2 22 10 40 41 32 20 21 2 10 11 # 1 # 98-579.09.0 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.09.001.144/30 VORDERRAD 1,6X21“ DID SCHWARZ FRONT WHEEL 1,6X21“ DID BLACK 1 2 546.09.010.044/30 VORDERRADNABE KPL. SCHWARZ ‘97 FRONT HUB CPL. BLACK ‘97 1 3 546.09.011.000[...]
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Page 21
BREMSZANGE VORNE BRAKE CALIPER FRONT 640 ‘98 21 30 31 35 1 12 12 9 8 8 10 6 5 7 VORNE FRONT 15 LOCTITE 242 60 97-546.13.2 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.13.015.044 BREMSZANGE VO. KPL. 2KOLBEN’98 BRAKE CALI.FRONT CPL. 2 PISTON 1 5 546.13.205.000 REP ARA TURSA TZ 28MM REP AIR KIT 28MM 1 6 546.13.206.000 REP ARA TUR SA TZ [...]
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Page 22
HINTERRAD REAR WHEEL 640 ‘98 26 29 28 2 8 9 # 11 1 32 31 30 7 4 11 8 9 2 3 4 5 6 25 27 38 23 24 17 15 16 44 39 40 41 21 22 19 43 42 43 42 # 97-577.10.0 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.10.001.044/30 HINTERRAD 2,50X18“ DID SCHWARZ REAR WHEEL 2,50X18“ DID BLACK 1 2 583.10.010.044/30 HINTERRADNABE GED. SCHWARZ REAR WHEEL H[...]
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Page 23
BREMSZANGE HINTEN BRAKE CALIPER REAR 640 ‘98 7 3 4 2 5 6 10 11 12 13 1 97-583.13.1 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 502.13.301.644 BREMSZANGE KPL. HINTEN LINKS BRAKE CALIPER CPL. REAR L/S 1 2 546.13.318.200 REP ARA TUR SA TZ DICHTRINGE 34MM REPAIR KIT SEALING RINGS 34MM 1 3 546.13.310.200 BOLZENSA TZ BOL T SET 1 4 546.13.309.20[...]
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Page 24
SCHEINWERFER HEAD LIGHT 640 ‘98 50 52 58 59 52 56 73 51 51 16 17 18 97-577.14.0 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 16 571.11.038.000 LAMPE H4 12V 60/55W (P43T) BULB H4 12V 60/55W (P43T) 1 17 490.11.436.000 LAMPENHAL TER BULB HOLDER 1 18 490.11.435.000 LAMPE 12V 5W (W2,1X9,5D) BULB 12V 5W (W2,1X9,5D) 1 50 502.11.510.000 SCHEINWERFER[...]
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Page 25
BLINKER, RÜCKLICHT FLASHER, REAR LIGHT 640 ‘98 40 45 46 42 41 45 46 7 8 7 8 12 13 14 16 17 18 20 21 19 98-579.14.2 24 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 7 310.08.060.000 KABEL TÜLLE D=8MM OFFEN RUBBER SLEEVE D=8MM OPEN 2 8 580.11.039.000 DIST ANZBÜCHSE 6,5 X 8 X 7 SP ACER BUSHING 6,5 X 8 X 7 2 12 583.11.012.000 BLINKER VO.LI./HI.RE[...]
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Page 26
T ACHOANLAGE SPEEDOMETER 640 ‘98 20 1 5 9 4 8 9 3 22 12 10 17 18 16 15 25 27 23 P A R K ARK A U S AUS O F F OFF E I N EIN E I N EIN O N ON O N ON 7 21 24 14 98-579.14.1 25 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 511.14.065.000 T ACHOANLAGE NIPPON SEIKI KMH SPEEDOMETER NIPPON SEIKI KMH 1 3 511.11.084.100 ABDECKUNG FÜR KONSOLE ‘97 COVER[...]
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Page 27
KABELSTRANG WIRING HARNESS 640 ‘98 10 14 18 20 37 34 60 1 2 3 4 6 6 7 8 9 12 13 15 16 17 21 22 36 26 35 27 28 28 29 5 41 43 46 47 30 31 32 33 50 52 52 53 54 22 51 38 97-577.11.0 26 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.11.175.000 HAUPTKABELSTRANG LC4-E KPL.’97 WIRING HARNESS LC4-E CPL. ‘97 1 2 584.11.176.000 KABELSTRANG HI. LC4[...]
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Page 28
KABELSTRANG WIRING HARNESS 640 ‘98 10 14 18 20 37 34 60 1 2 3 4 6 6 7 8 9 12 13 15 16 17 21 22 36 26 35 27 28 28 29 5 41 43 46 47 30 31 32 33 50 52 52 53 54 22 51 38 97-577.11.0 27 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 41 502.11.096.000 SCHELLE FÜR KABELSTRANG CLAMP FOR WIRING HARNESS 1 43 546.03.048.100 MEHRBEREICHSBLECHMUTTER M6 RANGE[...]
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Page 29
ZUBEHÖR ACCESSORIES 640 ‘98 15 16 17 18 21 20 98-579.12.0 28 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 15 583.12.011.000/30 GEPÄCKTRÄGER SCHWARZ (MA TT) BAGGAGE CARRIER BLACK 1 16 0991 060203 SENKSCHRAUBE DIN7991-M 6X20 FLA T HEAD SCREW DIN7991-M 6X20 2 17 400.06.006.000 F ASSONSCHEIBE 6MM WASHER 6MM 2 18 565.09.064.000 STOVER-FLANSCHMUTT[...]
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Page 30
BORDWERKZEUG TOOL SET 640 ‘98 22 23 24 20 28 1 70 80 71 8 9 66 01 98-579.12.1 29 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 01* 579.29.099.000 BORDWERKZEUG SCHW ARZ MIL. BRD TOOL SET BLACK MIL. BRD 1 1 583.12.100.050 WERKZEUGT ASCHE GROß SCHW ARZ TO OL BA G BI G B LA CK 1 8 580.11.109.015 STECKSICHERUNG 15 A FUSE 15 A 1 9 580.11.109.005 STEC[...]
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Page 31
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Page 32
Gedruckt auf chlorfrei gebleichtem, umweltfreundlichen Papier. - aumayer-druck-mattighofen KTM-SPORTMOTORCYCLE AG A-5230 Mattighofen • Postfach 91 •Austria Internet: http://www .ktm.co.at FN 102019 d - Landesgericht Ried im Innkreis[...]