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KTM 660SMC manual

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Table of contents for the manual

  • Page 1

    SP AREP ARTS MANUAL 20 0 4 ERSA TZTEILKA T ALOG: MOTOR SP ARE P ARTS MANUAL: ENGINE 660 SMC[...]

  • Page 2

    INHAL TSVERZEICHNIS INDEX LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 # (1 x 565.33.093.000, 585.33.025.000, 580.33.090.000, 490.30.023.000, 0412 303914) 5 7 7 9 bk 6 bl bl bp bq bs bt ck cl cn co dk dl dn do ds eo ep eq er er es fk fl gm gn L C 4 dp dq cq cr ct cs ree-Bond Dichtmasse ree-Bond Gasket 1 2 3 3 3 6 6 bl bo bp br bs bt dm dm em e f[...]

  • Page 3

    INHAL TSVERZEICHNIS INDEX LOCTITE 648 2 4 7 8 bk bl bm cr cs 9 br 3 4 5 7 bk bk 6 bl bm bn bo bp bq br bs bs bs ck cl cm cn co cq ct dk 5 7 8 9 bk bl bm bn bo bp bq br ck cl dk dl dl dm dp dq 260 mm 260 mm 1 2 3 7 9 bk bl bm bm bm bm bm bm bn bn bo bo bp bq br ck dl dm 5 6 cp ek bs bt cq 225 mm 100 mm 110 mm STAHLPLATTE - SELBSTGEFERTIGT STEEL PLAT[...]

  • Page 4

    MOTORGEHÄUSE ENGINE CASE 660 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 #, # + GETRIEBELAGER TRANSMISSION BEARINGS (1 x 565.33.093.000, 585.33.025.000, 580.33.090.000, 490.30.023.000, 0412 303914) + 4 x 590.30.196.000, 1 x 580.33.033.000, 580.30.023.300, 0402 081600, 0551 060050, 0015 060123 1 5 5 7 7 7 9 9 bk bk 6 6 bl bl bl bp bp bq bq bs b[...]

  • Page 5

    MOTORGEHÄUSE ENGINE CASE 660 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 #, # + GETRIEBELAGER TRANSMISSION BEARINGS (1 x 565.33.093.000, 585.33.025.000, 580.33.090.000, 490.30.023.000, 0412 303914) + 4 x 590.30.196.000, 1 x 580.33.033.000, 580.30.023.300, 0402 081600, 0551 060050, 0015 060123 1 5 5 7 7 7 9 9 bk bk 6 6 bl bl bl bp bp bq bq bs b[...]

  • Page 6

    KURBEL WELLE, KOLBEN CRANKSHAFT , PISTON 660 KUPPLUNG CLUTCH 660 geschmiedet 660 forged D=102mm 1 4 5 9 bk 6 bp bq cl cm cn dk ek eo ep ep 6 4 9 2 ACHTUNG !!! EINBAU OHNE ANLAUFSCHEIBEN! CAUTION !!! WITHOUT STOP DISK FITTING! # # bl 03-586.30.3 5 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 573.30.018.000 KURBEL WELLE 80HUB KICKST ART 02 CRANKS[...]

  • Page 7

    AUSGLEICHSWELLE BALANCER SHAFT 660 1 4 5 LC4 03-583.30.4 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 573.30.057.044 AUSGLEICHSWELLE KPL. ST AHL BALANCER SHAFT CPL. STEEL 1 4 0625 160040 RILLENKUGELLAGER TM 16004 C3 GROOVED BALL BEAR. TM 16004 C3 1 5 0412 174012 ZYL.ROLLENLAGER NJ203 ECP C3 CYLIND.ROLL.NJ 203 ECP/C3 2001 1 * = NEUTEIL / NEW P[...]

  • Page 8

    ZYLINDER CYLINDER 660 1 2 3 4 5 6 6 03-583.30.5 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 586.30.005.000/23 ZYLINDER D=102 KOKIL. SM 2003 CYLINDER D=102 DIECAST . SM 03 1 2 586.30.035.000 ZYL.FUSSDICHTUNG MET ALL 0,5 03 CYL. BASE GASKET MET AL 0,5 03 1 3 585.30.043.000 STEHBOLZEN M 10X75 STUD M10X75 4 4 0331 100003 BUNDMUTTER DIN6923-M10 S[...]

  • Page 9

    ZYLINDERKOPF CYLINDER HEAD 660 G = 660 ccm Three-Bond Dichtmasse Three-Bond Gasket 1 2 3 3 3 4 5 7 8 8 9 6 6 bl bm bn bo bp br bs bt dk dl dm dm em ep fl fl fm fn fo fp fq fr gk gp gq gr gs 8 cl cl cm et do dp dn cn 04-586.36.2 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 586.36.020.100/23 ZYLINDERKOPF KPL. SM SLS 04 CYLINDER HEAD CPL. SM SA[...]

  • Page 10

    ZYLINDERKOPF CYLINDER HEAD 660 G = 660 ccm Three-Bond Dichtmasse Three-Bond Gasket 1 2 3 3 3 4 5 7 8 8 9 6 6 bl bm bn bo bp br bs bt dk dl dm dm em ep fl fl fm fn fo fp fq fr gk gp gq gr gs 8 cl cl cm et do dp dn cn 04-586.36.2 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 55 0912 070603 ISK.SCHR. DIN0912-M 7X60 12.9 AH SCREW DIN0912-M 7X60 12.9[...]

  • Page 11

    SEKUNDÄRLUFTSYSTEM SECONDAR Y AIR SYSTEM 660 1 2 3 4 5 7 8 9 bk 6 bl bm bn 6 3 4 190mm 04-586.31.2 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 584.05.026.100 SLS-VENTIL 04 SAS-V AL VE 04 1 2* 584.05.021.000 SILENTBLOCK 20X10 M6X10/M6X16 SILENTBLOCK 20X10 M6X10/M6X16 2 3* 0797 060003 ZAHNSCHEIBE DIN6797-J 6,4 TOOTH LOCK W ASH. DIN6797-A 6,[...]

  • Page 12

    VENTIL TRIEB VA LV E DRIVE 660 1 2 3 3 4 4 7 7 8 8 bk 6 6 bl bm bm bn bn bo bp ck cl ck cl cn cn cn cn dk dl dm dn do dp dq dr 03-586.36.3 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.36.030.000 EINLASSVENTIL D=36 MM INT AKE VAL VE D=36 MM 2 2 585.36.031.000 AUSLASSVENTIL D=32 MM 2001 EXHAUST V AL VE D=32 MM 2001 2 3 573.36.036.000 VENTI[...]

  • Page 13

    STEUER TRIEB TIMING V AL VE 660 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 243 660 2 3 4 5 7 8 9 bk 6 bl bl bm bn bp ck cl cm cn co cp cq dk dl dm dn dp dq dr dt ek en eo ep fk 03-586.36.1 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 580.36.014.000 STEUERRITZEL 17-Z TIMING GEAR 17-T 1 3 583.36.011.001 NOCKENWELLENRAD 34-Z „01?[...]

  • Page 14

    SCHMIERSYSTEM LUBRICA TING SYSTEM 660 LOCTITE 243 LOCTITE 243 8 6 6 bs ck dm ek ep eq et et eq cl cm cn 9 bs gl gm gn eo eq bn bp bq br bt cr 2 3 4 7 8 6 3 7 6 2 3 5 gk en bm ep dk bm ep cp cq el dn bk er do 04-586.38.1 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 0402 251980 NADELROL. DIN5402 NRA 2,5X19,8 NEEDLEROL.DIN5402 NRA 2,5X19,8 2 3 [...]

  • Page 15

    MOTORENTLÜFTUNG BREA THER SYSTEM 660 1 2 2 2 2 3 4 02-584.38.8 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 584.30.087.000 MOTORENTLÜFTUNGSSCHL. OBEN 03 ENGINE BREA THER TUBE TOP 1 2 420.13.037.200 SCHLAUCHBINDER GEMI 12/22 HOSE CLAMP GEMI 12/22 4 3 575.30.090.000 ENTLÜFTUNGSSCHLAUCH ‘93 BREATHER TUBE ENGINE ‘93 1 4 584.30.089.000 FIL[...]

  • Page 16

    VERGASER KEIHIN FCR-41 MX CARBURETOR KEIHIN FCR-41 MX 660 (#) jt ACHTUNG !!! V or dem Einbau des V ergasers, Bedüsung kontr ollieren. CAUTION !!! Before mounting the carburetor , check the jetting. 5 bk bl bm bo bt ck cl cm cn co cp cq cr cs ct dm dt el em er fn gl go gp gq gr gs gt hk hm bl fp eq et 1 bq jk # # # # # jq # # dp ek 550 mm 630 mm 37[...]

  • Page 17

    VERGASER KEIHIN FCR-41 MX CARBURETOR KEIHIN FCR-41 MX 660 (#) jt ACHTUNG !!! V or dem Einbau des V ergasers, Bedüsung kontr ollieren. CAUTION !!! Before mounting the carburetor , check the jetting. 5 bk bl bm bo bt ck cl cm cn co cp cq cr cs ct dm dt el em er fn gl go gp gq gr gs gt hk hm bl fp eq et 1 bq jk # # # # # jq # # dp ek 550 mm 630 mm 37[...]

  • Page 18

    ZÜNDANLAGE KOKUSAN IGNITION SYSTEM KOKUSAN 660 LOCTITE 243 LOCTITE 243 LOCTITE 243 1 2 3 4 5 7 8 9 bk 6 bl bm bm bo bs ck ck dk dl dm dn do dm do dm do do 03-586.39.0 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.30.002.000/23 ZÜNDUNGSDECKEL 4K3 GRAU 03 IGNITION COVER 4K3 GREY 03 1 2 0500 050083 GEW .FURCHSCHR. DIN7500-M5X8 SPECIAL SCRE[...]

  • Page 19

    KUPPLUNG CLUTCH 660 LOCTITE 648 1 2 3 4 5 7 8 bk 6 bl bm bn bo bp bq cp cr cs ct dk dl dm gl gm gp gq gs gt hk hl hm hp 9 br 03-583.32.0 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1* 584.32.001.144 KUPPLUNGSKORB KPL. 79-Z LC4 04 OUT .CLUTCH HUB CPL.79-T LC4 04 1 2* 584.32.001.000 KUPPLUNGSKORB LOSE LC4 03 OUTER CLUTCH HUB LOOSE LC4 03 1 3 58[...]

  • Page 20

    KICKST AR TER KICKST ARTER 660 1 2 3 4 5 7 8 9 bk 6 bl bm bn bo bp bq br ck cl cm cn 02-584.33.4 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.33.026.200 MITNEHMERNABE ‘94 DRIVING HUB ‘94 1 2 580.33.020.000 ST ARTERFEDER KICKST ARTER SPRING 1 3 520.33.096.000 SICH.RING DIN0471-25X1,64SD LOCK RING DIN0471-25X1,64SD 1 4 580.33.037.000 F[...]

  • Page 21

    GETRIEBE I - ANTRIEBSWELLE TRANSMISSION I - MAIN SHAFT 660 1 2 3 4 5 7 8 9 bk 6 bl 7 8 6 bn 03-583.33.0 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.33.002.100 ANTRIEBSWELLE 14-Z ‘96 MAIN SHAFT 14-T ‘96 1 2 565.33.010.300 FESTRAD 2.G 15-Z (2G3) SOLID GEAR 2.G 15-T (2G3) 1 3 583.33.004.002 LOSRAD 3.G 18-Z „02“ IDLER GEAR 3.G 18-T [...]

  • Page 22

    GETRIEBE II - ABTRIEBSWELLE TRANSMISSION II - COUNTERSHAFT 660 1 2 3 4 5 7 7 7 8 8 8 bk bn bo bo LOCTITE 243 bq bs bt ck cp cr cs do bm 04-586.33.1 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 565.33.005.300 LOSRAD 1.G 35-Z (1M3) IDLER GEAR 1.G 35-T (1M3) 1 2 583.33.113.010 LOSRAD 2.G 24-Z „10“ IDLER GEAR 2.G 24-T „10“ 1 3 583.33.007[...]

  • Page 23

    SCHAL TUNG SHIFTING MECHANISM 660 1 2 3 4 5 7 bk bk 6 bl bm bn bo bp bq br bs bs bs ck cl cm cn co cq ct dk dl dm dn 03-586.34.0 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.34.005.044 SCHAL TWELLE KPL. LC4’94 SHIFT SHAFT CPL. LC4’94 1 2 565.34.013.100 SP ANNFEDER 0,8MM SPANNER SPRING 0,8MM 1 3 580.34.010.000 ST AHLSCHEIBE 14 X 28 X [...]

  • Page 24

    W ASSERPUMPE WA TER PUMP 660 1 2 3 4 4 5 7 8 9 bk 6 bl bm bn bo bp bq br ck cl dk dl dl dm dn dp dq 03-583.35.2 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.35.050.044 W ASSERPUMPE MECHANISCH KPL.’94 WA TER PUMP MECHANIC CPL.’94 1 2 0471 120010 SICHERUNGSRING DIN0471-12X1 CIRCLIP DIN0471-12X1 1 3 0472 280120 SICHERUNGSRING DIN0472 28[...]

  • Page 25

    KÜHLSYSTEM COOLING SYSTEM 660 260 mm 260 mm 1 2 3 7 9 bk bl bm bm bm bm bm bm bn bn bo bo bp bq br ck dl dm 5 6 cp 4 ek el em eo ep eq bs bt cq 225 mm 100 mm 110 mm 220 mm 04-586.35.0 24 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.35.008.000 KÜHLER LINKS (45246) LC4’94 RADIA TOR L/S (45246) LC4’94 1 SCHW ARZ BLACK 2 580.35.016.000 K?[...]

  • Page 26

    SPEZIAL WERKZEUGE SPECIAL TOOLS 660 HOLZKLOTZ - SELBSTGEFERTIGT WOODEN BLOCK - HOME MADE STAHLPLATTE - SELBSTGEFERTIGT STEEL PLATE - HOME MADE T hreeB ond 121 5 Silico ne Liq uid G asket Silico ne Flü ssige D ichtung 648 1 2 3 4 5 7 8 9 bk 6 bl bm bp bq br bs bt ck cm cn cq do el 03-583.29.0 25 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 560.[...]

  • Page 27

    NOTIZEN NOTES 2004[...]

  • Page 28

    KTM-Sportmotorcycle AG A–5230 Mattighofen www .ktm.at KTM Group Partner Art.NR.: 3.208.135 9/2003 Foto: Mitterbauer 3208135[...]