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Kuhn Rikon 3042 manual

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Table of contents for the manual

  • Page 1

    REEL A REEL A REEL A REEL A REEL A UGGIE UGGIE UGGIE UGGIE UGGIE AND AND AND AND AND COMMERCIAL COMMERCIAL COMMERCIAL COMMERCIAL COMMERCIAL SDL MIXER SDL MIXER SDL MIXER SDL MIXER SDL MIXER 3000 SERIES 3000 SERIES 3000 SERIES 3000 SERIES 3000 SERIES STATIONARY OPERATORS INSTRUCTION MANUAL For Model Numbers 3015, 3020, 3025, 3030, 3015, 3020, 3025, [...]

  • Page 2

    2 3000STOPR005810R082503 TABLE OF CONTENTS INTRODUCTION ............................................. 3 SAFETY General Information ........................................ 4 Operating Safety Precautions ......................... 5 Safety Decals ............................................. 6 - 9 Decal Placement .....................................[...]

  • Page 3

    3 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 INTRODUCTION THANK YOU for purchasing a Kuhn Knight Reel Auggie. We appreciate your business. You have purchased one of the best built, most reliable mixers available. We strive t o provide you with a rugged, durable unit which is[...]

  • Page 4

    4 3000STOPR005810R082503 UNDERSTAND SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever person al safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety. Read and understand all pages in this manual that bear this safety symbol and . . . TAKE TIME TO BE CAREFUL! The S[...]

  • Page 5

    5 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 OPERATING SAFETY PRECAUTIONS When the mixer is in operation it has many moving parts which c ould cause severe injury or death to persons coming in contact with these parts. To help avoid seri ous accidents, the following guidelin[...]

  • Page 6

    6 3000STOPR005810R082503 SAFETY DECALS SAFETY DECALS ARE PLACED ON THIS UNIT FOR THE PROTECTION OF THE OPERATOR OR ANY PER- SON NEAR THE UNIT. Be Sure everyone who operates the mixer understands all the inf ormation, warning, caution and danger decals. Keep The Decals Clean so they are readable. This applies to all caution, warning, an d danger dec[...]

  • Page 7

    7 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed o n these pages). Please supply the unit’s serial number with the order. Figure A WARNING, STAY CLEAR OF POWER DRIVEN PARTS Part Number 170-849 2 Requir[...]

  • Page 8

    8 3000STOPR005810R082503 SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed o n these pages). Please supply the unit’s serial number with the order. Figure D WARNING, DO NOT OPERATE UNLESS SHIELDS ARE IN PLACE Part Number 171-913 1 Required ALL MODELS Figure E WARNING, LIFTING INSTRUCTIONS Part Number 172-820 1 Required A[...]

  • Page 9

    9 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed o n these pages). Please supply the unit’s serial number with the order. Figure G DANGER, DO NOT HAND LOAD Part Number 171-947 4 Required ALL MODELS Fig[...]

  • Page 10

    10 3000STOPR005810R082503 SAFETY DECAL PLACEMENT ILLUSTRATIONS MODEL 3015 Shields removed for illustrative purposes SAFETY[...]

  • Page 11

    11 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 SAFETY DECAL PLACEMENT ILLUSTRATIONS MODEL 3020 Shields removed for illustrative purposes SAFETY[...]

  • Page 12

    12 3000STOPR005810R082503 Shields removed for illustrative purposes SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3025 & 3030 SAFETY[...]

  • Page 13

    13 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3036 & 3042 Shields removed for illustrative purposes SAFETY[...]

  • Page 14

    14 3000STOPR005810R082503 SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3050, 3060, 3070 & 3095 Shields removed for illustrative purposes SAFETY[...]

  • Page 15

    15 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 INSTALLATION TIPS 1. Be sure there is adequate clearance around the mixer for maintenance, repair and loading the mixer. 2. If the electronic weighing system is used, be sure that the weigh bars are kept clean and dry also items [...]

  • Page 16

    16 3000STOPR005810R082503 SAFETY SHIELDING Be sure all shielding is in place and functioning properly. Rep lace all damaged or missing shielding immediately see parts pages for replacement shielding part numbers. BE AWARE that your installation may require additional safety shielding and/or warnings. Because each installa- tion is different, Kuhn K[...]

  • Page 17

    17 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 MIXER RUN-IN 1. Check for proper assembly, adjustment, and lubrication.Check to see that there is adequate oil in the oil bath, check to be sure all bolts and set screws are tight and the drive belts are at the proper tension.[...]

  • Page 18

    18 3000STOPR005810R082503 OPERATION GENERAL The Reel Auggie was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your dairy feed ration or have other applications, please consult Kuhn Knight Inc. [...]

  • Page 19

    19 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 MATERIALS NOT REQUIRING PROCESSING Many different kinds of materials can be mixed with the Reel Auggie, but each type has its own unique characteris- tics. The following feed materials can be efficiently mixed in the Re el Auggie[...]

  • Page 20

    20 3000STOPR005810R082503 LIMITATIONS Do not load hay without other dry commodities in the mixer first to act as a carrier or “lubricant”. Do not overload hay content, Kuhn Knight Inc. recommends up to 15% -20% of unprocessed hay by weight in the load. Exceeding this percentage could potentially damage mixer and cause premature wear on drivelin[...]

  • Page 21

    21 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 UNLOADING After the ration has been thoroughly mixed, open the mixer door to begin unloading. The discharge door opening determines the flow of feed from the mixer. The door must be opened far enough to prevent separation of mate[...]

  • Page 22

    22 3000STOPR005810R082503 INSPECT AND ADJUST: Roller Chain Tighteners so they will apply sufficient spring tension to keep roller chains running smoothly (As a general rule the thickness of a nickel should fit between the spring coils). The chain will form grooves in the tightener blocks. These grooves help to keep the chains in proper alignment[...]

  • Page 23

    23 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 INSPECTION & ADJUSTMENTS: Electronic Scale (optional) Scale Indicator: Refer to the electronic scale operators manual for adjustment i nformation. The operator’s manual for the Electronic Scales should be kept with this man[...]

  • Page 24

    24 3000STOPR005810R082503 HAY MAXX SYSTEM adjustments Basic HAY MAXX SYSTEM must be bolted in the fully extended upright position if not equipped with optional hydraulic cylinder. HAY MAXX SYSTEM equipped with optional hydraulic cylinder can be adjusted with the clevis on the cylinder so that when the cylinder is fully extended the pan is in the up[...]

  • Page 25

    25 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE SERVICING, REPAIR ING, OR CLEANING. USE SAFE SHOP PROCEDURES AND EXERCISE CAUTION WHEN WORKING ON T HIS MIXER! It is extremely important that the following lubrication guide be follow[...]

  • Page 26

    26 3000STOPR005810R082503 LUBRICATION LOCATION ILLUSTRATIONS MODEL: 3015 * * * shields removed for illustrative purposes LUBRICATION[...]

  • Page 27

    27 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 * * * shields removed for illustrative purposes LUBRICATION LOCATION ILLUSTRATIONS MODEL: 3020 LUBRICATION[...]

  • Page 28

    28 3000STOPR005810R082503 * * * shields removed for illustrative purposes LUBRICATION LOCATION ILLUSTRATIONS MODELS: 3025 & 3030 LUBRICATION[...]

  • Page 29

    29 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 LUBRICATION LOCATION ILLUSTRATIONS MODELS: 3036 & 3042 * * * shields removed for illustrative purposes LUBRICATION[...]

  • Page 30

    30 3000STOPR005810R082503 * * * shields removed for illustrative purposes LUBRICATION LOCATION ILLUSTRATIONS MODELS: 3050, 3060, 3070 & 3095 LUBRICATION[...]

  • Page 31

    31 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 This section is a condensed chart to help you if unsatisfactory operation occurs. To: use this chart : 1) Identify the problem (in bold) that best applies to you situation. 2) Find the “CAUSE” that seems most likely. 3) Perfo[...]

  • Page 32

    32 3000STOPR005810R082503 PROBLEM: EXCESSIVE CHAIN NOISE MISALIGNED SPROCKETS Check sprockets for worn edges of teeth. Use a straight edge to verify the alignment of the sprockets. WORN SPROCKET AND OR CHAIN Inspect sprockets and chains. Replace if excessively worn. CAUSE SOLUTION PROBLEM: MOTOR RUNS, BUT REEL AND AUGERS DO NOT TURN CAUSE SOLUTION [...]

  • Page 33

    33 3000STOPR005810R082503 KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632 PROBLEM: OIL LEAKING AROUND THE EDGES OF THE OIL BATH CAUSE SOLUTION PROBLEM: HYDRAULIC DOOR SYSTEM OPERATES ERRATICALLY COMPONENTS STICKING OR BINDING Check for hydraulic oil contamination, dirt, or gummy deposits. If dirt is fo[...]

  • Page 34

    34 3000STOPR005810R082503 SPECIFICATIONS 3070 700 562 17,295 284” 114” 84” 70” 24” 24” 3042 420 340 8,800 205” 105” 83” 68” 20” 20” 3050 500 415 11,788 224” 114” 84” 70” 24” 22” 3060 600 490 13,599 254” 114” 84” 70” 24” 22” MODEL Mixing Capacity Cubic Feet Bushels Approximate Weight (Empty lbs.) Overa[...]