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Land Pride 22076 manual

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Table of contents for the manual

  • Page 1

    Cover photo ma y show optional equipment not supplied with standard unit. © Cop yright 2004 Pr inted Read the Operator’ s manual entirely . When you see this symbol, the subsequent instructions and warnings are ser ious - f ollow without exception. Y our life and the liv es of others depend on it! ! T ab le of Contents 720-132M 7/01/05 Gondo Ope[...]

  • Page 2

    7/01/05 © Copyright 2004 All rights Reserved Land Pride provides this publication “as is” without w arranty of any kind, either e xpressed or implied. While e very precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is an y liability assumed for damages resulting fr[...]

  • Page 3

    7/01/05 1 Section 1 Introduction 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Section 1 Introduction Land Pride welcomes you to its gro wing family of ne w product owners. Gondo ser ies trucks are heavy duty utility v ehicles that hav e been designed with care and built by skilled workers using quality materials. Proper [...]

  • Page 4

    Section 1 Introduction 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 2 T ab le of Contents paint. Customers can choose either a 23 cu. ft. capacity gondola style bo x or an 18 cu. ft. capacity tilt bo x with a standard tailgate. Choosing the h ydraulic tilt option makes both bo xes capab le of hydraulically dumping their full 1800lb [...]

  • Page 5

    7/01/05 3 Section 2 Important Safety Information 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents ! Safety Symbol Look for the Saf ety symbol throughout this manual. The SAFETY ALER T SYMBOL indicates there is a potential hazard to personal saf ety inv olved and e xtra safety precaution m ust be taken. When y ou see this sym[...]

  • Page 6

    Section 2 Important Safety Information 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 4 T ab le of Contents Practice Safe Maintenance ▲ Understand procedure bef ore doing work. Use proper tools and equipment. Refer to this manual for additional inf or mation. ▲ W ork in a clean, dr y area. ▲ Place the vehicle in neutr al, set pa[...]

  • Page 7

    7/01/05 5 Section 2 Important Safety Information 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Safe Operating Pr ocedures The safe operation of any machiner y is a big concer n to all consumers. Y our Gondo has been designed with many built-in saf ety features . How ev er , no one should operate this vehicle bef ore caref[...]

  • Page 8

    Section 2 Important Safety Information 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 6 T ab le of Contents ▲ Ne ver use this v ehicle for racing. This v ehicle is designed to achie ve g round speeds up to 17mph. Any unauthorized modifications intended to increase the ground speed of this vehicle abo ve 17mph ma y result in cancell[...]

  • Page 9

    7/01/05 7 Section 2 Important Safety Information 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents 21434 818-543C Danger : Guard Missing 838-303C Danger : Batter y ▲ Do not smoke or use electrical de vices including cell phones while refueling. ▲ Always check wheel lug nut torque values two hours after initial operation a[...]

  • Page 10

    Section 2 Important Safety Information 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 8 T ab le of Contents 838-629C W ar ning: Pinch P oint or Crushing Hazard 838-492C Caution: Maximum P ower Source 21440 21443a 21443a 21443b 21443a 21458[...]

  • Page 11

    7/01/05 9 Section 2 Important Safety Information 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents 838-489C W ar ning: Rollover Hazard 838-491C W ar ning: Improper Use 21439 21439 838-486C W ar ning: General Utility V ehicle 21439[...]

  • Page 12

    Section 2 Important Safety Information 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 10 T ab le of Contents 838-628C W ar ning: Load Rating and T railer T owing Inf or mation 22063 838-490C Caution: Stop Engine 21438 22063 838-667C Caution: Rear Visibility Restricted When dumping Warning Label Included with Seat W ar ning: Check Seat[...]

  • Page 13

    7/01/05 11 Section 2 Important Safety Information 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents 838-444C Danger : Muffler hot 21436 22080 838-508C W ar ning: Before Filling T ank with Gasoline 838-688C W ar ning: Machine Rollov er Location: Right Hand Inside ROPS post 22445[...]

  • Page 14

    Section 3 Pre-Delivery and Check List 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 12 T ab le of Contents Section 3 Pre-Delivery and Check List Pre-Delivery Cer tificate The dealer is required to complete Land Pride’ s “Cer tificate of Heavy Duty Utility V ehicle Pre-Delivery” f or m bef ore customer ma y take possession of t[...]

  • Page 15

    7/01/05 13 Section 3 Pre-Delivery and Check List 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Dealer Delivery T o Customer List ___W arranty registration f or m is complete. ___Owner’ s Manual has been delivered to and re viewed by the customer . ___Engine Manual has been delivered to and revie wed by the customer . __[...]

  • Page 16

    Section 4 Operating Instructions 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 14 T ab le of Contents Operator Responsibilities ! WARNING It is the operator’ s r esponsibility to have r ead this manual thor oughly and to know how to operate this vehicle safely in all situations. See "Section 2 Important Safety Information"[...]

  • Page 17

    7/01/05 15 Section 4 Operating Instructions 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents #3 Choke Switch: Used to increase fuel mixture to help star t the engine when it is cold. Pull choke knob out and hold to star t a cold engine. Release knob after engine has star ted. Do not choke an engine that is hot from operating[...]

  • Page 18

    Section 4 Operating Instructions 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 16 T ab le of Contents gear only after reaching sufficient speed and engine RPM. Continue shifting up to the ne xt higher gear until highest gear is reached. Shift down one or two gears if loss of engine power is noticed. Alwa ys place gearshift in first g[...]

  • Page 19

    7/01/05 17 Section 4 Operating Instructions 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Fuel Indicator Refer to F igure 4-5 #19 Fuel Gauge : The fuel gauge, located on the gas tank, displa ys approximately ho w much fuel you ha ve in the fuel tank. Alwa ys park the v ehicle on lev el ground to get an accurate reading. T[...]

  • Page 20

    Section 4 Operating Instructions 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 18 T ab le of Contents Driving Conditions T errains v ar y creating different driving situations. The f ollowing are circumstances y ou might encounter and suggestions on how to operate the Gondo saf ely . Alwa ys approach each new situation with e xtreme [...]

  • Page 21

    7/01/05 19 Section 4 Operating Instructions 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents • Is the vehicle approaching maximum load rating capacity. Is the vehicle total loaded weight approaching maximum rated gross weight? Too much weight can reduce operator’s ability to brake and control the vehicle. • Is the vehi[...]

  • Page 22

    Section 4 Operating Instructions 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 20 T ab le of Contents • Do not allow anyone to ride in the Gondo while towing it on a trailer. • Obey all state and local laws for towing. T raveling Tips Fr om the T rail Masters At Land Pride we want y ou to get maximum working and recreational enjo[...]

  • Page 23

    7/01/05 21 Section 4 Operating Instructions 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents 6. A void pa ved surf aces. Land Pride vehicles are designed e xclusively f or off-road use only . W e understand that occasionally operators ha ve to cross public roads or right of wa ys to gain access to work or recreation sites, b[...]

  • Page 24

    Section 5 Options and Accessories 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 22 T ab le of Contents Gondo Options There are se ver al options Land Pride offers when selecting your Gondo . Dump Bed Option There are two styles of dump beds a vailab le for y our Land Pride Gondo. • Gondola style dump bed without tailgate. (See top [...]

  • Page 25

    7/01/05 23 Section 5 Options and Accessories 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Gondo Accessories A v ariety of accessor y equipment has been designed to complement your needs and mak e your Land Pride Gondo a very functional and useful vehicle . See your nearest Land Pride Dealer for all accessories av ailable[...]

  • Page 26

    Section 6 Maintenance 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 24 T ab le of Contents General Maintenance ! WARNING Read and observe all safety warnings in this manual and in the engine service manual. ! WARNING Except when chec king or changing components, always k eep pr otective shields on for safety as well as for cleanlines[...]

  • Page 27

    7/01/05 25 Section 6 Maintenance 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Engine T or ques For engine torque values, see engine owner’s manual. All Other T or ques For all other torques refer to “Torque Values Chart” page 48. Tire Maintenance Use only tires recommended by Land Pride. It is impor tant for y our [...]

  • Page 28

    Section 6 Maintenance 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 26 T ab le of Contents Electrical System A 12 volt, 25 amp , negative g round electrical system is provided. The electrical system is protected by a fuse located behind the dash near the ke y switch and a moisture proof self-resetting circuit breaker in the wiring ha[...]

  • Page 29

    7/01/05 27 Section 6 Maintenance 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Disconnecting Jumper Cab les Refer to F igure 6-3 1. Let both v ehicles run for se veral minutes to charge up the dead batter y bef ore removing the jumper cab les. 2. Disconnect the blac k jumper cable from the metal surf ace on the vehicle th[...]

  • Page 30

    Section 6 Maintenance 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 28 T ab le of Contents • Long-term exposur e to vapors can cause serious injury and illness. • A void pr olonged br eathing of vapors. • K eep face away from nozzle and gas tank opening . • K eep gas away from e yes and skin. Filling the Fuel T ank Refer to F[...]

  • Page 31

    7/01/05 29 Section 6 Maintenance 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Engine Maintenance General Information Detailed instructions and recommendations for break-in and regular maintenance are specified in the engine operator’s manual. Engine warranty is backed by the engine manufacturer. Please refer to engine [...]

  • Page 32

    Section 6 Maintenance 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 30 T ab le of Contents 7. Remov e belt by rolling it off ov er the dr ive pulle y and then lifting it up off the driven pulle y . 8. Reinstall new belt b y placing it over the driv en pulley and then rolling it ov er the dr ive pulle y . 9. Re-tension power steering [...]

  • Page 33

    7/01/05 31 Section 6 Maintenance 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents P aper Element Refer to F igure 6-8, F igure 6-9 and F igure 6-10 1. Prepare vehicle f or maintenance as outlined in steps 1-6 on page 24. 2. Saf ely secure the seat console in the raised position. 3. Loosen air cleaner cov er knob and remove c[...]

  • Page 34

    Section 6 Maintenance 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 32 T ab le of Contents Reference Notes for abo ve Maintenance Operation: (1) Reser voir should be 3/4 full when all h ydraulic accessories are in retract position. (2) Replace air cleaner pre-cleaner if damaged. (3) Check tightness after first 2 hours of initial ope[...]

  • Page 35

    7/01/05 33 Section 7 Lubrication and Fluids 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents 2. Allow enough time f or engine oil to settle before checking oil le vel with dipstic k. 3. Clean around the dipstick bef ore removing it to k eep dir t and debr is out of the engine. 4. Remov e dipstick and wipe clean. 5. Fully ins[...]

  • Page 36

    Section 7 Lubrication and Fluids 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 34 T ab le of Contents Engine Oil and Filter Change Refer to F igures 7-1, 7-2, 7-3, 7-4 & 7-5 Drain used engine oil while the engine and oil are still warm. The oil will drain more freely and carr y aw a y more impurities. Change oil as f ollows: 1. P[...]

  • Page 37

    7/01/05 35 Section 7 Lubrication and Fluids 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents W ar m oil drains quickly and completely . Drain used oil while it is still warm as follo ws: 1. P ar k v ehicle on a lev el surf ace, set park brake , tur n off ignition s witch and remov e switch k ey . 2. Place a suitable containe[...]

  • Page 38

    Section 7 Lubrication and Fluids 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 36 T ab le of Contents T ransmission Fluid Transmission lubrication is essential and must be maintained to ensure long life of the transmission. It is extremely important to use proper fluid. Also, it is important to check and change oil as outlined in the[...]

  • Page 39

    7/01/05 37 Section 7 Lubrication and Fluids 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Brake Fluid F or your saf ety and the safety of others it is important that the master cylinder fluid be maintained. Have a Land Pr ide Ser vice T echnician inspect the vehicle if the master cylinder is loosing fluid frequently . B[...]

  • Page 40

    Section 7 Lubrication and Fluids 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 38 T ab le of Contents Grease T ype Lubrication There are se ver al points on the vehicle that require lubrication. It is impor tant that these points be lubricated frequently to maintain ease of le ver oper ation and to ensure long bearing life . Drivelin[...]

  • Page 41

    7/01/05 39 Section 8 Seasonal Storage 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents ! CAUTION Fuel vapors ar e flammable and explosive . Do not stor e a vehicle with fuel in the tank in a building where fumes can r each a spark or an open flames (i.e. plug-in soc kets, light switc hes, light fixtur es, power tools, wel[...]

  • Page 42

    Section 9 Body Repair 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 40 T ab le of Contents Intr oduction Land Pride Gondo bodies are constr ucted of fiberglass. Scuffs, light scratches and deep gouges are in most situations repairab le. Land Pride recommends that you use a prof essional body shop to restore your v ehicle’ s body .[...]

  • Page 43

    7/01/05 41 Section 9 Body Repair 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents 8. A second and third application of compound ma y be required. K eep buff er moving o ver surf ace, this will help keep the surf ace cool. Clean compound residue off surf ace after each buffing oper ation. Do not continue to b uff compound un[...]

  • Page 44

    Section 10 Specifications and Capacities 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 42 T ab le of Contents ** Tire pressure may be increased to accommodate additional cargo load. Max.tire pressure is noted on tire side wall. 4400EX Series Gondo Engine K ohler Command Pro Series Body Co wling Fiberglass Engine T ype 4 strok e - ai[...]

  • Page 45

    7/01/05 43 Section 11 Features And Benefits 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Section 11 Features And Benefits 4400EX Series Features Benefits 20hp OHV V -T win K ohler Command Pro Series Engine Prov en power , dependability , and fuel efficiency . Fully Articulating and Oscillating Interactive Frame For e xc[...]

  • Page 46

    Section 12 T r oubleshooting 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 44 T ab le of Contents Section 12 Troubleshooting Symptoms Probab le Causes Suggested Remedies Battery is dead K ey switch is not in the off position. Switch ke y to off position. Disconnect and recharge batter y . Batter y is worn out or defectiv e. Replace b[...]

  • Page 47

    7/01/05 45 Section 12 T r oubleshooting 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Engine loses power Throttle cable is sticking. Clean and oil throttle cable . Replace worn or damaged cable. Choke cab le is sticking. Clean and oil choke cab le. Replace worn or damaged cable. Spark plugs are defectiv e. Replace spark p[...]

  • Page 48

    Section 12 T r oubleshooting 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 46 T ab le of Contents Engine starts in g ear Clutch s witch is improperly adjusted. Adjust clutch s witch to be engaged with clutch fully down. Engine stops running Gas tank is empty . Refill gas tank. Spark Plug wir ing is def ective . Replace spark plug wi[...]

  • Page 49

    7/01/05 47 Section 12 T r oubleshooting 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Starter does not work Neutral s witch is not engaged. Adjust neutr al switch to be engaged with gear shift in neutral. Neutral s witch is defective . Replace neutral s witch. Batter y power is lo w . Recharge batter y . Batter y connecti[...]

  • Page 50

    Section 13 Appendix 4400EX Heavy Duty Off Road Utility V ehicle 720-132M 7/01/05 48 T ab le of Contents Section 13 Appendix T orque V alues Chart in-tpi 1 N · ft-lb N · ft-lb N · ft-lb mm x N · ft-lb N · ft-lb N · ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11 5/16” - 18[...]

  • Page 51

    7/01/05 49 Section 13 Appendix 4400EX Heavy Duty Off Road Utility V ehicle 720-132M T ab le of Contents Land Pride Limited W arranty Utility V ehicle Land Pride , A Division of Great Plains Manufacturing, Inc., 1525 East North Street, Salina, Kansas, USA (hereinafter “Land Pride”) warrants for a period of twelve (12) months from the date of ini[...]

  • Page 52

    Cor porate Office: P .O . Bo x 5060 Salina, Kansas 67402-5060 USA www .landpride.com[...]