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Table of contents for the manual
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Page 1
OTL Report No. 116-F-04-5 US Portland MODELS This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a c[...]
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Page 2
2 T ABLE OF CONTENTS Packaging ......................................... Page 2 Introduction ...................................... Page 2 General Information .......................... Page 2 Requirements for the Commonwealth of Massachusetts . Page 4 New Y ork City Approval ..................... Page 4 Cold Climate Insulation ....................[...]
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Page 3
3 W ARNING I mproper installation, adjust - ment, alteration, ser vice or maintenance can cause injur y or property damage. Refer to this manual. For assistance or additional information consult a qualified installer , service agency or the gas supplier . W ARNING Failure to comply with these i ns t al l at io n in st r uc t io n s wi l l r es u lt[...]
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Page 4
4 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. T est gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10mm) NPT thread inlet and outlet side of the valve (refer to Figures 1 and 2 ) . Propane tanks[...]
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Page 5
5 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. LOCA TION In selecting the location, the aesthetic and functional use of the appliance are primar y concerns. However , vent system routing to the exterior and access to the fuel supply are also important. Due to high temperatures, the appliance should be located out of traffic and away from [...]
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Page 6
6 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 12 X Roof Pitch is X/12 2 FT MIN. 2 FT MIN. Lowest Discharge Opening H* *H = MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT TERMINA TION HEIGHTS FOR VENTS ABOVE FLA T OR SLOPED ROOFS Horizontal Overhang Vertical Wall Vent T ermination Storm Collar Concentric Vent Pipe Flashing 1 [...]
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Page 7
7 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. EXTERIOR HORIZONT AL VENT TERMINA TION CLEARANCE REQUIREMENTS V V V V V F C Fixed Closed Window Operable Window B B A B H M I = Area where Termination is not Permitted = Air Supply Inlet X = Vent T ermination V D V 3 ft. 3 ft. A A A = 9” in U.S. = 12” in Canada V L B J X V A G Inside Corne[...]
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Page 8
8 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. MINIMUM CLEARANCES TO COMBUSTIBLES Appliance And Vent Clearances The appliance is approved with zero clearance to combustible materials on all sides (as detailed in T able 5) , with the following exception: When the unit is installed with one side flush with a wall, the wall on the other side[...]
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Page 9
9 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. W ARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury . A VER TISSEMENT Risque de dommages ou de blessures si les pièces ne sont pas installées conform?[...]
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Page 10
10 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Figure 11 REMOVE CARDBOARD BEFORE USING Pressure Relief Plates Remove Cardboard Before Using Appliance REMOVE CARDBOARD BEFORE USING Figure 12 - Nailing Flanges TYPICAL INST ALLA TION SEQUENCE The typical sequence of installation is outlined below . However , each installation is unique and m[...]
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Page 11
11 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Gas Line Center of gas line is 3 in. (76 mm) up from floor . *41-1/2 (1054) ***48-1/2 (1232) 26-3/4 (679) 11-3/8 (267) Dimension A Secure Vent - 47-1/8 (1197) Secure Flex - 47-3/4 (1213) 7 (178) 5-1/8 (130) 12-1/8 (308) 10-1/2 **22-3/4 (578) EDVST (See-Through) VENT FRAMING - TOP VENT WITH ON[...]
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Page 12
12 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 12 (305) 10 (254) TOP VIEW 40-1/8 (1019) 3-1/2 (89) 5/8 (16) Stepped to Accept Drywall on T wo Corners FRAMING SP ACERS (T op and Side) FINISH WALL BRACKET (Front, back, and left edge of unit top) 6-7/8 (175) 10-1/4 (260) 12 (305) (63.5) RIGHT SIDE VIEW LEFT SIDE VIEW 3 (76) 1/2 (13) DET AIL [...]
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Page 13
13 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 41 (1041) 37 (940) 43-5/8 (1108) 6-7/8 (175) 10-1/4 (260) 12 (305) 12 (305) 10 (254) 1/2 13) (63.6) FRONT VIEW RIGHT SIDE VIEW LEFT SIDE VIEW TOP VIEW 3 (76) 4 (102) FLUE (T op or Side) 40-1/8 (1019) 3-1/2 (89) FLUE (T op or Side) GAS INLET ELECTRICAL INLETS 5/8 (16) Stepped to Accept Drywall[...]
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Page 14
14 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Schedule 40 Black Iron Pipe Inside Diameter (Inches) Schedule 40 Pipe Length (feet) Natural Gas Propane Gas 0-10 1/2 3/8 10-40 1/2 1/2 40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2 T able 6 IMPORT ANT : If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this [...]
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Page 15
15 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Securing Screws (OUTSIDE of Appli ance) Insulation T op V ent Vent Seal Cap Firebox T op Cabinet T op CROSS SECTION SIDE VENT SEAL CAP REMOV AL (SIDE VENT INST ALLA TIONS ONL Y) Insulation Vent Seal Cap Securing Screws Side Vent Cabinet Back CROSS SECTION (INSIDE of Appli ance) (OUTSIDE of Ap[...]
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Page 16
16 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Note: Convert inches into metric equivalent measurement, as follows: Millimeters (mm) = Inches x 25.4 Centimeters (cm) = Inches x 2.54 Meters (M) = Inches x .0254 T R A H C H T G N E L N O I T C E S T N E V l a n i m o N h t g n e L n o i t c e S ) s e h c n i ( 62 14 26 38 4 T O T A L Q T Y [...]
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Page 17
17 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. First Vent Component Align the dimple (four places) with the opening of the locking incline channel on appliance collar . T wist vent component clockwise to engage and seal. Locking Incline Channel Dimple Appliance collar Vent / Appliance Collar Connection Align the dimple (four places) of th[...]
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Page 18
18 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Framing Dimensions for Roof Pitch C D 0/12 10-1/2 in. 10-1/2 in. (267 mm) (267 mm) 6/12 10-1/2 in. 12 in. (267 mm) (305 mm) 12/12 10-1/2 in. 17-3/4 in. (267 mm) (451 mm) Figure 31 Figure 32 Figure 34 Figure 33 If the vent system extends more than 5' (1.5 m) above the roof flashing, stab[...]
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Page 19
19 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. VERTICAL VENT FIGURES/T ABLES Note: Secure Vent (rigid vent pipe) is shown in the figures; Secure Flex (flexible vent pipe) may also be used. Note: It is very important that the horizontal/ inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane[...]
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Page 20
20 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. VERTICAL VENT FIGURES / T ABLES (CONTINUED) H1 V V1 H T able C H +H 1 Maximum H Maximum V Minimum feet (meter) feet (meter) feet (meter) 5 (1.524) 2 (0.610) 1 (0.305) 10 (3.048) 4 (1.219) 2 (0.610) 15 (4.572) 6 (1.829) 3 (0.914) 20 (6.096) 8 (2.438) 4 (1.219) V + V 1 + H + H 1 = 40 feet (12.2[...]
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Page 21
21 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. The unitized design of the Secure Vent compo- nents will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required. Note: An elbow may also be attached to the appliance collar . Attach in the same manner as you would a vent se[...]
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Page 22
22 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. IMPORT ANT : The vent termination is hot while in operation and for a period of time following the use of the fireplace. T o prevent contact with hot surfaces, we recommend the use of a T ermina - tion Guard . See Page 39. This can be purchased at your local dealer . Figure 41 Figure 42 Inst[...]
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Page 23
23 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Venting Components Required for V arious Exterior Wall Thicknesses, when using T ypical T ermination Kits Vent Components Required Exterior Wall Thickness - inches (mm) T ermination Kit Only 6 to 9-1/4 (152 to 235) T ermination Kit and 6 In. Vent Section (SV4.5L6) 10-3/4 to 14 (273 to 356) T [...]
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Page 24
24 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. HORIZONT AL VENT FIGURES/T ABLES (continued) H 1 V H V H H 1 u When using Secure Flex, use Firestop / Spacer SF4.5VF v When using Secure Flex, use Firestop / Spacer SF4.5HF u When using Secure Flex, use Firestop / Spacer SF4.5VF v When using Secure Flex, use Firestop / Spacer SF4.5HF u Ceilin[...]
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Page 25
25 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. HORIZONT AL VENT FIGURES/T ABLES (continued) V H 2 H 1 H T able J H + H 1 + H 2 Maximum H Maximum V Minimum feet (meter) feet (meter) feet (meter) 5 (1.524) 2 (0.610) 1 (0.305) 10 (3.048) 4 (1.219) 2 (0.610) 15 (4.572) 6 (1.829) 3 (0.914) 20 (6.096) 8 (2.438) 4 (1.219) V + H + H 1 + H 2 = 40 [...]
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Page 26
26 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. GEAR CLAMPS Adapter (SV4.5RF) Apply ONL Y MIL-P AC BLACK HIGH TEMPERA TURE SEALANT (Catalog No. 10K81) to the outside surface of both collars of the adapter (be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe) and slide flexible pipe over inner an[...]
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Page 27
27 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Step 5. FIELD WIRING TP-TH TP TH APPLIANCE- MOUNTED ON/OFF SWITCH (OPTIONAL) BK/W(1) BK/W(1) WALL-MOUNTED ON/OFF SWITCH (OPTIONAL) THERMOS TAT (OPTIONAL) JUNCTION BOX BLACK W GR 120 V AC WALL MOUNTED CONFIGURA TION FOR FAN SWITCH (OPTIONAL) BK R WIRING DIAGRAM MILLIVOL T GAS VA L VES THERMOPI[...]
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Page 28
28 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Note: Supply wires may be alternatively con - nected to the outlet using the screw terminals, however the black supply wire must be wired to a terminal that is opposite (across the outlet) the point where the white supply wire is connected. Bipolar T erminal Screw Ground Wire Connection White[...]
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Page 29
29 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. T urn on gas supply and test for gas leaks, us- ing a gas leak test solution (also referred to as bubble leak solution). Note: Using a soapy water solution is an effective leak test solution but it is not recom - mended, because the soap residue that is left on the pipes/fittings can result [...]
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Page 30
30 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. When first lighting the appliance, it will take a few minutes for the line to purge itself of air . Once purging is complete, the pilot and burner will light and operate as indicated in the instruc- tion manual. Subsequent lighting of the appliance will not require such purging. Inspect the [...]
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Page 31
31 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. READ WARNINGS ON THIS P AGE BEFORE PROCEEDING. FOLLOW THE LOG PLACEMENT INSTRUCTIONS EXACTL Y 1. Remove the front glass enclosure panel (see Glass Enclosure Panel Removal and Installation Instructions , Page 34 ) . 2. Remove the following from firebox ; log set, bag of embers and bag of verm[...]
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Page 32
32 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. EDVPF , EDVST , EDVCL AND EDVCR LOG PLACEMENT Figure 61 Catalog Number for the entire log set: 55M04 Log Part Number Description Number 1 Log, Corner 55M18 2 Log, Rear/Left 55M19 3 Log, Front/Left 55M20 4 Log, Rear/Right 55M21 5 Log, Front/Center 55M22 6 Log, Center/T op 55M23 2 6 5 4 1 3 Pos[...]
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Page 33
33 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. EDVPF , EDVST , EDVCL AND EDVCR LOG PLACEMENT (CONTINUED) Catalog Number for the entire log set: 55M04 Log Part Number Description Number 1 Log, Corner 55M18 2 Log, Rear/Left 55M19 3 Log, Front/Left 55M20 4 Log, Rear/Right 55M21 5 Log, Front/Center 55M22 6 Log, Center/T op 55M23 2 6 5 4 1 3 F[...]
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Page 34
34 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Step 10. REMOVING AND INST ALLING THE GLASS DOOR Air Shutter Adjustment Guidelines : Amount of Primary Air Flame Color Air Shutter Adjustment If ai r s hu tte r i s closed too far Flame will be orange Air shutter gap should be increased If ai r s hu tte r i s open too far Flame will be blue A[...]
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Page 35
35 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. W ARNINGS • Air shutter adjustment should only be performed by a quali - fied professional ser vice tech - nician. • Ensure front glass panel are in place and sealed during adjustment. CAUTIONS • Soot will be produced if the air shutter is closed too much. Any damage due to sooting, re[...]
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Page 36
36 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. C om b u st i bl e Wall Framing C om b u st i bl e Finished Wall Materials Drywall Bracket/Spacer T op of Appliance Louvers T op of Door Frame Hood must be installed as shown. Figure 66 - FINISHING REQUIREMENTS 1 in . Min . (25 mm) This Area Must Remain Clear of Combustible Materials 3" [...]
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Page 37
37 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. STEP 13. A TT ACHING SAFETY -IN-OPERA TION W ARNINGS It is the installers responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance. A PP OS I TI ON DE S M IS E S EN GA[...]
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Page 38
38 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Cat. No. Model Description 77L70 SV4.5L6 6 In ch ( 152 m m) 77L71 SV4.5L12 12 I nc h (30 5 mm ) 77L72 SV4.5L24 24 I nc h (61 0 mm ) 77L73 SV4.5L36 36 I nc h (91 4 mm ) 77L74 SV4.5L48 48 I nc h (12 19 m m) 77L75 SV4.5LA T elescopic Length Slip Sec - tion (2" to 7-1/2" rigid) 77L76 SV[...]
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Page 39
39 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. H1969 SF4.5HT -2 Horizontal Square T ermina - tion for flex (without flex) 77L87 SFKIT12S Square T erm. for flex ( w i t h 1 2 i n c h [ 30 5 m m ] * compressed flex) 77L88 SFKIT18S Square T erm. for flex ( w i t h 1 8 i n c h [ 45 7 m m ] * compressed flex) 77L89 SFKIT24S Square T erm.[...]
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Page 40
40 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. In Canada: THE CONV ERSION SHAL L BE CARRIE D OUT IN ACCOR DANCE WITH THE REQUI REMENT S OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/CSA-B149.1 INST ALLA TION CODE. LA CONVERSION DEVRA ÊTRE EFFECTUÉE CONFORMÉMENT AUX RECOMMANDA - TIO[...]
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Page 41
41 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. d. Locate the two (2) latches at the top of the control compartment. T o disengage the two latches from the bottom vee-flange of the glass enclosure panel, reach for the handles located towards the back of the latches and pull the handles down toward the front of the unit. See Figure 63 on p[...]
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Page 42
42 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Figure 72 Figure 73 Step 9. Reassemble the remaining components by reversing the procedures outlined in the preceding steps. Use pipe joint compound or T eflon tape on all pipe fittings before installing (ensure propane resistant compounds are used in propane ap- plications, do not use pipe[...]
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Page 43
43 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. NOTE: THIS PAGE INTENTIONALL Y LEFT BLANK. NOTE: THIS PAGE INTENTIONALL Y LEFT BLANK.[...]
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Page 44
Printed in U.S.A. © 2003 Lennox Hearth Products P/N 850018M REV . H 01/2011 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. 1508 Elm Hill Pike, Sui[...]