Lennox Hearth SHRL 33/40 DV INS manual

D R A F T 3 / 2 9 / 2 0 10 INST ALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. INST ALLA TEUR : Laissez cette notice avec l'appareil. CONSOMMA TEUR : Conservez cette notice pour consul- tation ultérieure. - Do no t st or e o r us e g as ol in e or ot he r fla mm ab le va po rs an d liquids in [...]

2 CO N GR A TUL A TIO N S! When you purchased your new gas fireplace insert, you joined the ranks o f t housa nds of indi vidual s whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. W e extend our continued support to help you achieve the maximum benefit and enjoyment available from y[...]

3 IM POR T AN T SA FET Y AN D W A RN IN G IN FOR MA TI ON W ARNING Y oung chil dren shou ld be carefull y supervised when they are in the same room as the appliance. T od- dlers, young childr en and others may be susce ptibl e to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. T o restrict [...]

4  FOR YOUR SAFETY do not insta ll or oper ate this appl ianc e witho ut first reading and understanding this manual. Any installation or operation of the appliance deviating from that which is stated in this manual WILL void the warranty and may be hazardous.  INST ALLA TION AND REP AIR SHOULD ONL Y BE DONE BY A QUALIFIED SERVICE TECHNIC[...]

5 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Millivolt Models with Manually-Modulated Gas Valves Natural Gas Propane (LP) Gas Model Input Rate (BTU/HR) Input Rate (BTU/HR) SHR33 19,500 to 33,000 19,500 to 33,000 SHR40 24,000-40,000 21,500 to 37,500 T able 1 Th es e ap pl ia nc e s ma y be in st al l ed in an aft er m ar ke t pe rm an en t l[...]

6 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE CODES AND APPROV ALS Listing and Safety Standards - Gas appliances must be tested and certi- fied by a nationally recognized testing and certification laborator y to ANSI (American National Standard Institute) gas appliance safety standards. This insert has been tested and certified by OMNI -T[...]

7 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE NEW YORK CITY , NEW YORK (MEA) (NYC MEA Approval #138-07-E) Installation of these appliances are approved for installation in New Y ork City in the US state of New Y ork. COMMONWEAL TH OF MASSACHUSETTS REQUIREMENTS (Massachusetts Approval #G3-0508-369) These appliances are approved for installati[...]

8 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Figure 1 Front View Side View T op View Insert Dimensions Inches (millimeters) A Left front of unit to center line 13-1/8 (333) B Right front of unit to center line 17-1/4 (438) C Left rear of unit to center line 9 (229) D Right Rear Of Unit T o Center Line 7-5/8 (194) E Center Of Air Intake T o [...]

NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Figure 2 - Existing Fireplace Minimum Dimensions Minimum Fireplace Dimensions and Minimum Clearances Inches (millimeters) A Minimum front opening required 36 (914) B Minimum height required 21-1/2 (546) C Minimum rear width required 19-1/2 (495) D Minimum fireplace depth required 16 (406) E Cleara[...]

10 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE W ARNING THIS FIREPLACE HAS BEEN AL TERED TO ACCOMMODA TE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PERSON PRIOR TO RE-USE AS A CONVENTIONAL FIREPLACE. Fireplace Requirements These heaters are designed to be installed into an existing masonr y fireplace (built to UBC 37 or ULC S[...]

11 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Venting Requirements Approved Vent Systems: Len nox He art h P rod uct s Co- lin ear Ch im ney Li ner Ki t R eco mme nde d: • The Flex Kit, Cat. No. H0909 includes one 35 feet flex liner and four gear clamps. • Th e T er mi na ti on Kit, Cat . No. TKDV I inc lu d es the ter mi na ti on cap [...]

12 Vertical V enting The combustion air intake pipe can be connected to the termination cap (see Figure 6b ) or it can terminate inside the chimney (see Figure 6a ) . If combustion air intake pipe is terminated inside the chimney and not connected to the actual termination cap the bottom opening of the chim- ney (chimney throat) must be sealed arou[...]

13 T ools Needed: 5/32” Allen Wrench or T -Handle Cat. No. Description H5746 Shoreline Door Assembly (Figure 9) 1. Locate the three bottom tabs on the bottom of the door . These tabs on the bottom of the door will insert in the slots along the bottom of the insert. See Figure 10 . 2. Drop the door into these three slots on the bottom of the inser[...]

14 4. Slide the top panel in place with the detailed side down. Make sure panel is positioned all way back and resting on side panels. T op panel should be flush in front with the side panels. See Figure 18 . 3. Position and slide the side panels against the rear panel. Make sure panels are behind brackets to hold them in at the top. The side pane[...]

15 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE A C D E F B G A Lo g su p p or ts A B C D E T o Install Log Set: 1. Open the box and carefully remove and identify the different items. Start with the rear log (A). Set it down on the log supports located on the left rear of firebox. See Figure 21 . Figure 21 CAUTIONS • If logs are not instal[...]

16 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 2. Separate the glowing embers (F) into quarter size pieces and place along ports on burner pan. DO NOT cover burner secondar y holes on burner pan. The pattern for the glowing embers should be similar to what is shown in Figure 22 . 3. Place center log (B) on supports towards bottom left and to[...]

17 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 2 Slide the insert into its final location in the fireplace. In case of uneven wall sur face open the right surround access door and make any adjustments needed to ensure there is enough clearance to open the access door (see Page 18 ). T ools Needed: No tools are needed One of the following s[...]

18 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE T ools Needed: 7/16” wrench Adjustment Procedure: Step 1 Open the surround access door . Inspect the tension or lack of tension while opening the door to determine if it should open easier or tighter . Step 2 With access door open you will see the ball screw and jam nut on the surround backing[...]

19 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE W e r e co mm en d t ha t a qu a li fied i n di vi du al su c h as a pl um be r or g a s fit t er b e us ed to cor rec tly siz e an d ro ute the gas sup ply lin e to the app lia nce . In sta ll in g a ga s su p pl y l i n e fr om th e f u e l s u pp ly to t h e a p p li anc e i n v ol ves nu m[...]

20 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE La chimenea caliente cau- sará quemaduras graves Nunca permita que los niños toquen el vidrio ni otras partes de la chimenea ADVERTENCIA Un foyer chaud peut causer de graves brûlures Ne laissez jamais un enfant toucher à la vitre ou à toutes autres parties du foyer A VE R TISSEMENT A TT ACH[...]

21 Lighting Instructions STOP! Read the safety information on the front cover of the manual before proceeding. 1. Op en the rig ht sid e acce ss do or . Ens ur e th e gas supp ly shu t- of f cock s are op en a nd O N/ OF F Roc ke r Swi tc h is “OFF ”. If equi pp ed w it h a t he rm os ta t, se t it t o th e lo we st s et ti ng . 2. T u rn o ff [...]

22 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE T o T urn Off Gas T o Appliance 1. T urn of f t he “ON /OF F” roc ker sw itc h a nd/ or the rmo st at (if in sta lle d). 2. T urn of f e lec tri c p owe r t o t he app lia nce if se rvic e i s t o b e p erfor med . 3. T urn ga s c ont rol kn ob clo ckw ise to “ OFF ”. Do no t f or ce . T[...]

23 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Flame Appearance and Sooting Y our Shoreline™ fireplace insert is designed for maximum heating efficiency . Therefore, upon lighting of the main burner the flames will be semi-transparent or “bluish.” After 10-20 minutes of operation the logs will heat up and the flames will become a y[...]

24 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE CAUTION: Label all wires prior to disconnection when servic- ing controls. Wiring errors can cause improper and dangerous operation. A TTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher . Des erreurs de cáblage peuvent entraîner un fonction[...]

25 Shoreline™ Main Burner Operation Y our Shoreline fireplace insert comes with an “ON/OFF” rocker switch used to turn the burner on and off while the pilot is on. The rocker switch is located in the con trol panel abo ve the blower rheo stat switch and to the left of the igniter . This is all located behind the right side surround. A wall-m[...]

26 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE CAUTION: Wear gloves and safety glasses for protection while doing required maintenance. Verify proper operation after servicing. S'assurer que l'appareil fonctionne adéquatement une fois l'entretien terminé. Maintenance Checklist The following should only be performed by a qual[...]

NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Glass Door Only doors certified with the appliance shall be used. Seules des portes certifiées pour cet appareil doivent être utilisées. CAUTION: DO NOT abuse glass door by striking or slamming shut. Do not remove glass door while the appliance is hot. NOTE: BE CAREFUL NOT TO SPRA Y COMMERCIAL[...]

28 MAINTENANCE T ASK ACCOMPLISHING PERSON PROCEDURE Inspecting/Cleaning Burner , Logs and Controls Qualified Service T echnician Inspect valve and ensure it is properly operating. Check piping for leaks. Vacuum the control compartment, fireplace logs and burner area. Check Flame Patterns and Flame Height Qualified Service T echnician Refer to Fi[...]

29 NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position. IMPORT ANT : Call your gas supplier or plumber for additional help with any gas control problem. V alve system troubleshooting should only be accomplished by a qualified service technician. SYM[...]

30 Item # Part/Cat. No. Description 2 H5723 Air Intake Assembly 3 H5724 Blower Box Assembly w/blower 4 H5725 Flue Collar Assembly 5 H5726 Blower Snap Switch Assembly 6 H5727 Rear Leveling Leg Assembly 7 H5729 Outer Bottom Assembly 8 H3140 Burner Assembly 9 H5731 Pilot Assembly with Shield 10 H5732 Main Orifice - NG33 10 H5733 Main Orifice - NG40 [...]

31 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 23 24 24 30 23 3 4 5 26 25 27 2 30 P AR T IDENTIFICA TION Item # Description 2 Air Intake Assembly 3 Blower Box Assembly 4 Flue Collar Assembly 5 Blower Snap Switch Assembly 23 Brick Panel Brackets 24 Surround Hanging Brackets 25 Upper Air Deflector 26 Blower Ducting 27 Wire Grommets 30 Gasket [...]

32 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Item # Description 8 Burner Assembly 9 Pilot Assembly w/Shield 10 Main Orifice 11 Bulkhead Assembly 12 Cassette Plate Assembly 13 Valve Assembly 14 Air Shutter Assembly 15 Cassette Assembly 30 Gasket Kit P AR T IDENTIFICA TION 9 11 13 15 8 12 30 10 14[...]

33 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE 8 P AR T IDENTIFICA TION Item # Description 2 Air Intake Assembly 3 Blower Box Assembly w/Blower 6 Rear Leveling Leg Assembly 7 Outer Bottom Assembly 8 Burner Assembly 27 Wire Grommets 29 Front Leveling Leg Assembly 6 6 2 3 29 29 27 7[...]

34 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE P AR T IDENTIFICA TION 22 Ceramic Log Set Item # Description 8 Burner Assembly 16 Louver Assembly 17 Blower Rheostat 18 Control Panel/Valve Cover 19 On/Off Switch Item # Description 20 Igniter w/nut 21 Door Assembly 22 Ceramic Log Set 28 Burner Support 40 Power Cord 40 16 17 20 18 19 20 28 8 21[...]

35 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE P AR T IDENTIFICA TION 4-Piece Surround Assembly 3-Piece Surround Assembly Item # Description 31 Surround Flange Hinge 32 Bal l Sc re w Ass em bl y 33 Bal l Sc re w Cat ch A ss em bly 34 Surround Spacer Kit - Small 35 Surround Spacer Kit - Large 36 Extrusion Kit, 3-Piece - Small 37 Extrusion Kit[...]

36 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE OPTIONAL ACCESSORIES Standard Remote Control System The Model RCL (Standard) Remote Control System, features a simple On/Off control function for the insert. This model includes a hand-held transmitter , a remote receiver with wal l-m oun t cove rpl ate and all hardwa re requir ed to install the[...]

37 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE Refractory Brick Panel Set (5 pieces) These decorative brick panels sets are offered in 3 attractive styles. One set required. Surround Kits These surround panels install around the insert body providing an attractive finished look. Note: See Page 35 for additional information on surround kits [...]

38 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE OPTIONAL ACCESSORIES V e n t K i t s C a t . N o . M o de l D e s c ri p t io n H0909 FKDVI Flex Liner Kit, DVI 3” X 35’ (requires 2, one for exhaust and one for intake) TKDVI TKDVI T ermination Kit, DVI (termination cap and flashing) DV 3 FK 3 5 DV 3 FK 3 5 Flex Liner and T ermination Kit,[...]

39 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE SAFETY / LISTING LABEL MINIMUM CLEARANCES TO COMBUSTIBLES - SHR40/SHR33 E = T op Facing to Bottom of Insert 35” F = Center of Fireplace to Side Facing or Side Wall 30” *J = 12” Mantel to Bottom of Insert 38” * See owner’s manual for additional mantel clearances and options MINIMUM FIRE[...]

40 NOTE: DIAGRAMS AND ILLUSTRA TIONS ARE NOT TO SCALE LIGHTING INSTRUCTIONS LABEL FOR YOUR SAFETY READ BEFORE OPERA TING 1. To turn off the burner , switch the rocker switch to “OFF” or adjust the thermostat to a setting below room temperature (if installed). The pilot will remain lit for future burner ignition. For complete shutdown: See “TO[...]

41 NOTES[...]

Printed in U.S.A. © Lennox Hearth Products 2007 P/N 850,050M REV . D 03/2010 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. 42 WARRANTY Y our gas [...]