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Lennox ESTATE SERIES EST-48 manual

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Table of contents for the manual

  • Page 1

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 1 48" Wood Burning Fireplaces P/N 850,006M REV. C 04/2004 EST -48 EST -48-H MODELS WH Report No. 629-915173 EST A TE SERIES This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and under- stand these instructions b[...]

  • Page 2

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 2 TABLE OF CONTENTS Safety Rules .................................... page 2 Tools and Building Supplies ............ page 2 Precautions ..................................... page 3 Introduction ..................................... page 3 Clearances/Height Requirements ..... page 3 Chimney System ..[...]

  • Page 3

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 3 Figure 1 TYPICAL INSTALLATION *Construction Materials: • framing materials • paneling • particle board • flooring • millboard • dry wall • plywood • etc. PRECAUTIONS Note: These fireplace systems are not difficult to install. However, in the interest of safety, it is recommended tha[...]

  • Page 4

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 4 WARNING: IF INSULATION IS USED, THE FIREPLACE MUST NOT BE PLACED DI- RECTLY AGAINST IT. INSULATION OR VAPOR BARRIERS, IF USED, MUST FIRST BE COVERED WITH GYPSUM BOARD, PLYWOOD, PARTICLE BOARD OR OTHER MATERIAL TO ASSURE INSULATION AND VAPOR BARRIERS REMAIN IN PLACE. Figure 2 Chimney Height The tota[...]

  • Page 5

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 5 Figure 5 Figure 7 Figure 6 The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening. Usually, no special floor support is needed for the fireplace, however, to be certain: 1. Estimate the total weight of th[...]

  • Page 6

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 6 Figure 10 IMPORTANT: UNDER NO CIRCUMSTANCES CAN THE FIREPLACE TOP SPACERS ( FIGURE 10 ) BE REMOVED OR MODIFIED, NOR MAY YOU NOTCH THE HEADER TO FIT AROUND OR BE INSTALLED LOWER THAN THE SPACERS. THE HEADER MAY BE IN DIRECT CONTACT WITH THE TOP SPACERS BUT MAY NOT BE SUPPORTED BY THEM. Note: The fra[...]

  • Page 7

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 7 FRAMING SPECIFICATIONS Figure 11 Figure 12 Framing Dimensions for Ceiling Flue Type A B FTF13 Vertical 19" 19" (483 mm) (483 mm) FTF13 19" 29" Offset 30 ° (483 mm) (737 mm) Figure 13 A Outside Chase G C J Back Wall of Chase/Enclosure Including Finising Materials if any Rough Fr[...]

  • Page 8

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 8 Firestop Spacer Room Above Firestop Spacer Attic Above F10FS30-2 Firestop Spacer FTF10-S4 Stabilizer 2" Min. Air Space 30 ° Firestop And Attic Above 10' Max. Attic Space 2" Min. Air Space F10FS30-2 Firestop Spacer FTF10-S4 Stabilizer 30 ° Firestop And Room Above 10' Max. Room [...]

  • Page 9

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 9 Step 4. Note: Chimney sections are constructed with a unique locking tab design, which en- sures an immediate, tight assembly between sections. Plan your chimney requirements care- fully before assembly as chimney is difficult to disassemble after installation. If disassembled, the tabs might becom[...]

  • Page 10

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 10 Locking Band Mastic Figure 30 Step 9. Security Chimneys locking bands, Model FLB, may be required if the chimney extends too high above the roof flashing. As a general rule, if the chimney extends more than 6' above the roof flashing, the use of locking bands is advisable to strengthen the ch[...]

  • Page 11

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 11 A ¹⁄₈ " diameter hole must be drilled in the chimney joint using a ¹⁄₈ " diameter drill. Hole should be drilled in center of joint overlap ( see Figure 38 ). Be sure to drill only through the outer chimney casting. Do not puncture the inner flue. Maximum offset of chimney syste[...]

  • Page 12

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 12 FTF13 VERTICAL ELEVATION CHART 11 0 11 1 0 0 279 0.28 17 1 5 0 1 0 432 0.43 21 ¹⁄₄ 19 ¹⁄₄ 2 0 0 540 0.54 27 ¹⁄₄ 23 ¹⁄₄ 1 1 0 692 0.69 33 ¹⁄₄ 29 ¹⁄₄ 0 2 0 845 0.85 35 2 11 0 0 1 889 0.89 37 ¹⁄₄ 31 ¹⁄₄ 2 1 0 946 0.95 43 ¹⁄₄ 37 ¹⁄₄ 1 2 0 1099 1.10 51 [...]

  • Page 13

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 13 Figure 36 A 1 C 1 B 1 B 2 C 2 A 2 A 1 C 1 B 1 B 2 C 2 A 2 Figure 37 Chimney Section Joints No. 8 x 1/2" SMS Screws Required At Every Joint Past 6' No Screws Required In Joints For First 6' of Offset 4' 6' FTF13 OFFSET ELEVATION CHART A B FTF13-ES30 Number of FTF13 A B Offs[...]

  • Page 14

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 14 Step 3. Center outer-locking section over outer chimney pipe. Push down until locking joint has firmly engaged. Step 4. Pull up slightly on return elbow to ensure locking joint has firmly engaged. Step 5. Secure support straps to framing members by nailing under tension in sheer ( Figure 40 ). Ret[...]

  • Page 15

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 15 OPTIONAL EQUIPMENT CONSIDERATIONS Gas Line Connection The EST-48 has been listed to accept a ¹⁄₂ " gas line for an approved gas appliance. Always have the appliance installed in accordance with all local building codes. CAUTION: ALL GAS CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALIFIED[...]

  • Page 16

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 16 Figure 45 Figure 44 A B D C C Hearth Extensions and Wall Shields A hearth extension must be installed with all fireplaces. It is to protect the floor in front of the fireplace from both radiant heat and sparks. For Model EST-48, the hearth extension must ex- tend 12" beyond both sides and mus[...]

  • Page 17

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 17 Figure 47 FINISH TO YOUR TASTE There are a wide variety of “ finished looks ” for these fireplaces, from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings. Only noncombustible materials like stone, tile, brick, etc., may overlap the black front facing. Do n[...]

  • Page 18

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 18 63L19 FTF13-12 63L20 FTF13-18 Chimney Section 63L21 FTF13-36 63L40 F10F6 Flashing 63L41 F10F12 Round Termination 63L44 FTF13-CTD Firestop Spacer (Flat) 63L36 F10FS-2 INSTALLATION COMPONENTS Storm Collar 63L59 FSC Chase Termination (Square) 63L50 FTF13-CT1[...]

  • Page 19

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 19[...]

  • Page 20

    NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. 20 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. Printed in U.S.A. © 2001 by LENNOX HEARTH PRODUCT[...]