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Life Fitness 8205 manual

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Table of contents for the manual

  • Page 1

    1 Part # 6790401 Revision: 7/13/98 8205 CABLE CROSS OVER ASSEMBLY INSTRUCTIONS[...]

  • Page 2

    IMPORTANT NOTES Please note: Tools Required for Assembly * Thank you for purchasing the LIFE FITNESS 8205 CABLE CROSS OVER. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * We recommend cleaning your product (pads and frame) on a re[...]

  • Page 3

    3 PARTS LIST PART # 6788503 6744102 6789002 6744803 6789102 6789403 6789703 6788203 6788103 6459401 6785602 3202402 3116101 3116201 6793201 6284501 6714601 6790101 6020601 6480301 6214401 KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 QTY 2 2 2 2 2 2 2 2 1 4 2 2 14 2 2 2 2 2 4 20 2 PART # 3108002 6382301 3103801 6412001 3102501 3102502 3[...]

  • Page 4

    4 STEP 1 FIGURE 1 • LOOSELY assemble the two LOWER PULLEY HOUSINGS (6) to the two TOWERS (1) using four 1/2 X 4” BOLTS (37) and four 1/2” LOCK NUTS (29) as shown in FIGURE 1. 1 6 29 1 6 29 37 1/2 X 4” 1/2 X 4” 37[...]

  • Page 5

    5 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 2 FIGURE 2 • LOOSELY assemble the two UPPER PULLEY HOUSINGS (8) to the two TOWERS (1) using two 1/2 X 3-1/4” BOLTS (36) and two 1/2” LOCK NUTS (29) as shown in FIGURE 2. 1 8 1 36 29 8 29 1/2 X 3-1/4” 36 1/2 X 3-1/4”[...]

  • Page 6

    6 STEP 3 FIGURE 3 • SECURELY assemble two 3-1/2” PULLEYS (14) to the two NOVATRAK SWIVELS (2) using two 3/8 X 2” BOLTS (33) and two 3/8” LOCK NUTS (28). See FIGURE 3. 14 2 25 19 5 28 29 1/2 X 4” 37 3/8 X 2” 33 3/8 X 2” 33 2 1/2 X 4” 37 5 29 19 25 28 14 • Insert two 1/2” FLANGE BEARINGS (19) into each end of the NOVATRAK SWIVELS [...]

  • Page 7

    0 12345 6 1/2 1/2 1/2 1/2 1/2 1/2 7 STEP 4 FIGURE 4 • LOOSELY assemble the two SWIVEL UPRIGHTS (7) to the LOWER PULLEY HOUSING (6) using four 1/2 X 3-1/4” BOLTS (36), four 1/2” WASHERS (27), and four 1/2” LOCK NUTS (29) as shown in FIGURE 4. 36 1/2 X 3-1/4” • Pull back the SPRING PINS on the SWIVEL HOLDERS (5) and slide assemblies over [...]

  • Page 8

    8 STEP 5 FIGURE 5 9 1/2 X 1-1/4” 35 8 30 LOW HT. 7 • SECURELY assemble the CHIN-UP SUPPORT (9) to the two UPPER PULLEY HOUSINGS (8) using six 1/2 X 1-1/4” BOLTS (35) and six 1/2” LOW HEIGHT LOCK NUTS (30) as shown in FIGURE 5.[...]

  • Page 9

    0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 9 FIGURE 6 • Loop the ball end of the CABLE (18) around one 4-1/ 2” PULLEY (13) and SECURELY assemble the 4-1/ 2” PULLEY (13) to the NOVATRAK SWIVEL (2) using one 3/8 X 2” BOLT (33) and one 3/8” LOCK NUT (28) as shown in FIGURE 6. • Route the threaded end of the CABLE (18) through the opening in the[...]

  • Page 10

    10 FIGURE 7 FIGURE 8 • SECURELY assembly the CENTER PULLEY BRACKETS (3) to the WEIGHT STACK SHAFTS (16) using one 1/2 X 1-1/4 BOLT (35) as shown in FIGURE 7. STEP 7: • Slide HEAD PLATES (17) up the WEIGHT STACK SHAFTS (16) and SECURELY assemble the CEN- TER PULLEY BRACKETS (3) to the HEAD PLATES (17) using two 3/8 X 1-1/4” BOLTS (32) and two [...]

  • Page 11

    11 FIGURE 10 • Insert the two GUIDE RODS (10) into the base of the TOWER (1) as shown in FIGURE 10. Lubricate the GUIDE RODS with a slicon or teflon spray that is available at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (22) down over the GUIDE RODS (10). See FIGURE 10. • Using EXTREME CARE slide twenty WEIGHT PLATES (41) down ove[...]

  • Page 12

    12 FIGURE 11 STEP 11: • Carefully slide the HEAD PLATE ASSEMBLY (17) down over the GUIDE RODS (10) onto the weight stack as shown in FIGURE 11. • Run CABLE (18) under and around the 4-1/2” PULLEY (13) and SECURELY assemble the 4-1/2” PULLEY (13) to the CENTER PULLEY BRACKET (3) using one 3/8 X 2” BOLT (33) and one 3/8” LOCK NUT (28). Se[...]

  • Page 13

    STEP 12 FIGURE 12 • SECURELY assemble the TOWER BRACE (4) to the TOWER (1) using two 1/2 X 4” BOLTS (37), two 1/2” WASHERS (27), and two 1/2” LOCK NUTS (29) as shown in FIGURE 12. 13 1/2 X 4” 37 4 • Slide the TOWER BRACE (4) over the GUIDE RODS (10) as shown in FIGURE 12. 29 27 1 10 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • Slide two 13[...]

  • Page 14

    14 FIGURE 13 • Loop the threaded end of the CABLE (18) around a 4-1/ 2” PULLEY (13) and SECURELY assemble the 4-1/2” PULLEY (13) to the UPPER PULLEY HOUSING (8) using one 3/8 X 2-3/4” BOLT (34), two 3/8” FLANGE SPACERS (20), and two 3/8” LOCK NUTS (28). See FIGURE 13. STEP 13: 8 18 13 • Slide the 13/16” SHAFT COLLARS (42) to the top[...]

  • Page 15

    15 FIGURE 15 STEP 14: • Route the threaded end of the CABLE (18) through the LOWER PULLEY HOUSING (6) as shown in FIGURE 14. • Slip one 4-1/2” PULLEY (13) over the CABLE (18) and SECURELY assemble the 4-1/2” PULLEY (13) to the LOWER PULLEY HOUSING (6) using one 3/8 X 2-3/4” BOLT (34), two 3/8” FLANGE SPACER (20) and one 3/8” LOCK NUT [...]

  • Page 16

    16 STEP 16 FIGURE 16 • Attach one 5/16” SNAP HOOK (24) and one STRAP (15) to the ball end of the CABLE (18). See FIGURE 16. 18 • Screw the threaded end of CABLE (18) approximately 3/4” into the SWIVEL HOLDER (5) and tighten jam nut SECURELY as shown in FIGURE 16. 24 15 5 • Repeat STEPS 6-16 to assemble cable on other side of the CABLE CRO[...]

  • Page 17

    FIGURE 17 17 • SECURELY assemble the SHROUD (11) to the TOWER (1) using four 3/8 X 1” BUTTON HEAD CAP SCREWS (31) as shown in FIGURE 17. STEP 17: 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • Repeat STEP 17 to assemble SHROUD on other side of the CABLE CROSS OVER. 11 1 MAKE SURE CABLE IS ROUTED BEHIND SHROUD! 3/8 X 1” 31 BUTTON HEAD[...]

  • Page 18

    FIGURE 18 18 • Make sure all connections are tight and secure. STEP 18: Thank you for purchasing the LifeFitness 8205 CABLE CROSS OVER. If unsure of proper use of equipment, call your local LifeFitness dis- tributor or call the LifeFitness customer service department at (800) 328-9714.[...]