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Life Fitness 91XW-0XXX-01 manual

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Table of contents for the manual

  • Page 1

    CROSS-TRAINER 91XW-0XXX-01 Customer Support Services PARTS MANUAL rev. 04 May 20 07[...]

  • Page 2

    2 91XW CROSS-TRAINER 91XW-0XXX-01 REFERENCES S/N XTG100000 and UP OPERATION MANUAL M051-00K61-A093 SERVICE MANUAL M051-00K61-A097 ARCTIC SILVER TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN 0017-00008-0204 0017-00008-0205 0017-00008-0206 STEALTH GRAY TOUCH UP PAINT (FOR ROCKER ARMS): SPRAY CAN .5 OZ BOTTLE W/APPLICATOR 0017-00008-0[...]

  • Page 3

    3 91X CROSS-TRAINER 91XW-0XXX-01 CONTENTS S/N XTG100000 and UP Page DRIVE BELTS AND ALTERNATO R................................................................................. 4 CONSOLE SUPPORT ASSEMBL Y .................................................................................. 5 CONSOLE A SSEMBLY ..........................................[...]

  • Page 4

    4 91XW CROSS-TRAINER 91XW-0XXX-01 DRIVE BELTS AND ALTERNAT OR S/N XTG100000 and UP Drive Belt 0K61- 02701- 0000 Inte rmediate B racket 0K61- 02400- 0 001 Alte rn ator Pivo t Bolt 001 7-001 01-0 964 Alternator S trap Bolt- 2 001 7-001 01-0 986 Fla nge Lo ck Nut 001 7-00103 -0 188 Alterna tor S tr ap w/Insert 0K61- 02601-0000 Inte rmediate Pulle y Bo[...]

  • Page 5

    5 91XW CROSS-TRAINER 91XW-0XXX-01 CONSOLE SUPPORT ASSEMBLY S/N XTG100000 and UP Bolt-2 00 17 -00 101 -164 5 Fl at W asher-2 001 7 -001 04-0 19 2 Consol e Suppor t Assembly AK 61 -0 050 0-00 15 Po l a r C a b l e AK 36 -0 00 21-00 03 Mo unt ing S cr e ws (8 ) (no t shown f or a cces s or y tr ay an d cons ole ) 00 17 -001 01-1 74 4 Acce ssor y T r a[...]

  • Page 6

    6 91XW CROSS-TRAINER 91XW-0XXX-01 CONSOLE ASSEMBLY S/N XTG100000 and UP Co nso le B oar d - Upp er A084 -92219-A00 6 Con s ol e Cas e As se mb l y AK63-0 0121-000 1 Bat ter y Do or 0K63 -01029-00 01 Phillip s P an Screw s (13) 0017-00 101-1650 Uppe r O verlay Lo w e r Ov e rl a y Console Assembly Overlay/Bezel/ Switch Assembly AK61-00203-0001 Eng/ [...]

  • Page 7

    7 91XW CROSS-TRAINER 91XW-0XXX-01 ROLLER ASSEMBLY S/N XTG100000 and UP Cr ank Arm & Spi ndle as sy . AK61-0 0064 -000 1 Se t Screw 1/4-20x 5 0017-00 101 -033 3 Bo lt 0017-00 101 -1606 Lo c k i n g N u t 0017-00 103 -0025 Cr ank Cover 0K61 -03100-00 02 Squ are Key 0K53 -011 22-0000 A llen-H ead Cap Sc rew 0017-001 01-1645 Arm Exte nsion 0K61-0 3[...]

  • Page 8

    8 91XW CROSS-TRAINER 91XW-0XXX-01 CRANKSHAFT ASSEMBL Y – AK61-00157-0002 S/N XTG100000 and UP 1.00” D ia . P illow Block ( 2) 0K53-01181-0000 Hex B ol ts (4) 0017-00101-1551 Magnet- Standof f Assy . A K62-00186-000 0 Crank shaf t Pl ate 0K61-02302-0001 Lo ck i n g N u t ( 4 ) 0017-00103-0019 To r x s c r e w 0017-00101-1282 Fla t W a she r 0017[...]

  • Page 9

    9 91XW CROSS-TRAINER 91XW-0XXX-01 DRIVE LINKAGE ASSEMBL Y S/N XTG100000 and UP Sp her ica l W as her 00 17 -0 00 09-1 08 5 Sp her ica l End Sleeve 0K 61 - 010 66 - 0 00 0 Co ntr ol Li n k Sl eeve 0K 61 - 012 61-0 000 Wa v e Wa s h e r Spri ng 00 17 -0 00 09-1 08 4 Si lve r Bea ri ng Bac k Si de Bl ack B eari ng Fr o n t Si d e Flat Wa sher 00 17 -0[...]

  • Page 10

    10 91XW CROSS-TRAINER 91XW-0XXX-01 ANTI LIFT BRACKET & OUTER PE DAL COVERS S/N XTG100000 and UP Le f t L i n k C o v e r w /d e c a l AK 61 -0 01 75-00 02 Decal 0K61 -013 67 -000 0 Ph il lip s P a n Scr ew 00 17 -001 01-1 646 Allen Head Bolt 00 17 -0 01 01 -1645 Ro l l e r R e ta i n e r P l a t e 0K61 -041 14 -000 0 Ri ght Li nk Cov er w/ deca[...]

  • Page 11

    11 91XW CROSS-TRAINER 91XW-0XXX-01 FRAME ASSEMBL Y S/N XTG100000 and UP Con trol P CB A K 6 1- 00 1 45 - 0 00 0 Resistor Bracket w/cable as sy . AK61-0012 7-00 00 Sc rew (1 4) 0017-001 01-12 82 Screw (1 4) 0017-001 01-12 82 Pil low Block Bea rin g Nuts 0017-001 03-00 25 Pil low Block Bearing W ashers 0017-001 04-01 92 Pil low Block Bearing Bolt s 0[...]

  • Page 12

    12 91XW CROSS-TRAINER 91XW-0XXX-01 CLEVIS & FRONT FR AME COVERS S/N XTG100000 and UP Cl evi s Cover Scr e w -2 00 17 -0 01 01 -1 242 Cle vi s Co ver- 2 AK61-000 62-0001 Sta bil ize r Ca p- 4 0K61 -012 84 -000 1 Wheel Sh aft 0K61 -013 00 -000 0 Leg Lev e l e r- 4 AK61-000 35-0000 Wheel Ca p-2 0017 -0 0042 -1066 Grommets-14 0017 -0 0042 -0754 Ph [...]

  • Page 13

    13 91XW CROSS-TRAINER 91XW-0XXX-01 PEDAL LEVER ASSEMBL Y S/N XTG100000 and UP T ape-4 piece s 0K61 -0 41 15-0 002 Pedal Kit GK61-00002- 0054 Screw 0017-001 01-1242 Inside Cover -L T 0K61-06300- 0004 Inside Cover -RT 0K61-06320- 0004 Locking Nut-2 0017-001 03-0137 Pedal L ever Clevis Shaf t-2 0K61-01076- 0000 Bolt -2 0017-001 01-1646 Left Pe dal Ass[...]

  • Page 14

    14 91XW CROSS-TRAINER 91XW-0XXX-01 ROCKER ARM COVERS S/N XTG100000 and UP Ph il lip s P an Scr e w -18 0017 - 0 01 01-1 24 2 Rear Rocker Arm Co ver 0K6 1- 063 40-0 00 3 Front Rocker Arm Co ver 0K6 1- 063 41 -000 3 Front Deadsh aft Cov er 0K6 1- 063 50-0 00 3 Rear Dead shaf t Cov er 0K6 1- 063 51-0 00 3 P olar Rece iver SK 40 -0 0045 - 00 01 Ins u l[...]

  • Page 15

    15 91XW CROSS-TRAINER 91XW-0XXX-01 ROCKER ARM ASSEMBL Y S/N XTG100000 and UP Flat Washer 0017-00 104-0454 Rocker Arm A K61- 00094-00 03 Hex Bolt 0017-00 101-1635 Shaft Spl it Coll ar 0K61-012 59-0000[...]

  • Page 16

    16 91XW CROSS-TRAINER 91XW-0XXX-01 REAR DRIVE SHROUDS W/DECALS S/N XTG100000 and UP Ph il lips P an Sc r ew -22 0017 -00101 -124 2 Le f t Re a r Co v e r w/Decal AK 61 -001 76-0002 Rig ht Rear Cover w/Decal AK 61 -001 76-0001 Plug-2 0k1 4- 01 384- 0000[...]

  • Page 17

    17 91XW CROSS-TRAINER 91XW-0XXX-01 UPPER ARM/HEART RA TE ASSEMBL Y S/N XTG100000 and UP Upper Arm - R T As sembly AK61-00178- 0001 Upper A rm - L T As sembly AK61-00178- 0002 Life Pulse C able AK61-00051- 0000 Flat W ash er 0017-0010 4-0450 Bol t 0017-0010 1-1645 Elec trode Kit GK20-00002-0005 St r a i n R e l i e f B u s h i n g 0017- 00042-1078[...]

  • Page 18

    18 91XW CROSS-TRAINER 91XW-0XXX-01 CABLES S/N XTG100000 and UP 3 4 GND Vsysc 2 1 TDO RDI RIG HT PAL M FINGER PAL M CL EAR FINGER LEFT WHI TE BLK WHI TE BLK 2 1 2 1 1 1 BLK 2 2 CL EAR BLK LI FEPULSE RT SIGN AL 2 4 3 1 SIGNA L LT GND GND 13 I6 GND START ST5 15 16 14 ST6 I4 I5 ST6 ST4 I2 10 11 12 7 8 9 ST6 I0 ST5 ST4 I3 GND 4 5 6 2 3 1 Vcc 9 2 GND 7 8[...]