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Table of contents for the manual
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Page 1
Classic R ecumbent Bike CLSR-0XXX-01 Customer Support Services P AR TS MANUAL rev 18 Jan 2010[...]
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Page 2
2 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Contents S/N CLR100001 - 319999 Miscellaneous .......................................................................................................... 3 Console Components .................................................................................................. 4 Console Support Assembly ............[...]
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Page 3
3 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Miscellaneous S/N CLR100001 - 319999 Description P art No. OPERA TION MANUAL M051-00K39-A167 POWER OPTION KIT 120V GK39-00002-0002 POWER OPTION KIT 240/50V UK GK39-00002-0004 POWER OPTION KIT 240V+AUS GK39-00002-0005 POWER OPTION KIT 230/50V CON GK39-00002-0006 HARDW ARE BAG GK39-00002-0008 T OUCH UP P AINT : S[...]
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Page 4
4 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Console Components S/N CLR100001 - 319999 P art No. Language Console Assembly Overlay/Bezel/ Switch Assembly Eng AK39-00133-0001 AK63-00165-0001 Eng Met AK39-00133-0002 AK63-00165-0001 Ger Met AK39-00133-0003 AK63-00165-0003 Spn Met AK39-00133-0004 AK63-00165-0004 Jap Met AK39-00133-0006 AK63-00165-0006 Frn Met[...]
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Page 5
5 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Console Support Assembly S/N CLR100001 - 319999 Console Sup p o r t AK39-0 0003-0002 Consol e Mounting S crews (4) 0017-001 01-1744 Fr ame P ost Fr ame P ost Bolts (4) 0017-001 01-1756 Grips (2) 0K39-0100 5-0001[...]
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Page 6
6 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Shrouds, End Cap, Crank Arms, and P edals S/N CLR100001 - 319999 De cal 0K51 -010 85-000 1 End Cap Sc rews (2) 0017 -001 0 1- 1614 Left Sh rou d AK 39-001 37-0 000 De cal 0K39 -011 09-000 0 Left P edal AK 63-002 63-000 4 Peda l Strap (n ot sho wn) 0K63 -012 38-000 4 Shrou d Scre ws (4 ) 0017 -00101- 174 1 Righ [...]
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Page 7
7 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Belts and 6V Battery S/N CLR100001 - 319999 Alterna tor Belt 0017-00009-0735 Interm ediate Pulley Belt 0K63-01 066-00 01 6V Batte r y 0017 -00003 -0685 Bracket 0K51-0 1036-0 000 Moun ting Screw (2) 0017-00101-0975 Screw 0017 -00101 -1 193 Screw 0017 -00101 - 1 193[...]
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Page 8
8 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 R esistor Assembly S/N CLR100001 - 319999 Resis tor 100E -000 02-009 2 Pan Scre ws (2 ) 0017 -001 01-105 7 Was hers (2) 0017 -001 04-03 09 Resis tor R etain er 0K3 9-010 43-00 00 Hex Nuts ( 3) 0017 -001 03-008 1 Mo unting Ro d 0K6 3-011 66-00 00 Mo unting Bracke t 0K3 9-010 36-00 00 Resis tor As sem bly AK 39-0[...]
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Page 9
9 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 P ower Control Board S/N CLR100001 - 319999 Bra c ket 0K 39 -010 27- 00 00 Philip Sc rews (4) 00 17- 00 101- 08 23 Pla stic G ro mm ets ( 4) 00 17-0 0 042- 082 1 P ow er C on trol B oa rd B0 84-9 22 18 -D00 2 P ow er C on trol Boa rd A ssem bly AK 39-0 0 022 -000 1[...]
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Page 10
10 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Alternator w/Pulley Assemb ly S/N CLR100001 - 319999 A ltern ator P ulley 0K61-0 2500-0 001 Alte r na tor 0017 -00009 -0841 L o cking Nu t 0017 -00103 -01 17 W ashe r 0017 -00104 -0044 Bolt 0017 -00101 -0956 A lte rnator w /Pul ley Assem bly AK63-00 093-0 000[...]
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Page 11
11 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Crank Shaft and Bearing As sembly S/N CLR100001 - 319999 Flywhee l S cr ews ( 3 ) 0017- 00101- 1715 W a she rs ( 3 ) 0 01 7 -00 1 04 -04 5 8 P ulley As sem bly AK63 -00 0 5 1-00 0 0 P u lley 0 K63 -01 0 18 -00 0 0 Crank Ar m Hu b 0 K63 - 0 1 0 9 5-0 00 1 * Sm a ll Th ru s t W a sher (2) 0 K6 3 - 0 1 1 29 -00 0[...]
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Page 12
12 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Intermediate Shaft and Bearing Assembly S/N CLR100001 - 319999 Retaining Ring 0017-00100-0242 DELRIN Washers (2) 0017-00104-0455 (part of kit) Clutch Assembly AK63-00026-0000 Intermediate Be aring 0017-00006-0276 (part of kit) Intermediate Bearing 0017-00006-0276 (part of kit) Spacer 0K63-01236-0000 Intermedia[...]
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Page 13
13 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Idler Bracket Assembly S/N CLR100001 - 319999 Idler Bracket 0K63 - 01 0 50-0 000 Idler Be aring AK63-0 0008-00 00 L ock Nu t 0017-0 0 10 3-0218 Idle r Brack et Ass embl y AK63-0 0021-00 00[...]
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Page 14
14 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Seat Assembly S/N CLR100001 - 319999 End Caps (4 ) 0K19-01 2 08-0001 Seat Assembly AK5 1-0002 3-000 4 Hex Bolts ( 4) 0017-00101 -1749 W ashers (8 ) 0017-00104 -0461 Screws ( 4) 0017-00101-174 5 Bushing H o le 0017 -0 0042-0866 Screw s (2) 0017-00101 -1282 Upper Flex C able Clamp 0K19-01 221-0000 Flat-Fle x Cab[...]
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Page 15
15 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Seat Assembly - Botto m S/N CLR100001 - 319999 Lock Asse mb ly A K51-0 0 053- 000 1 Sc rews ( 2) 00 17-00 10 1- 1748 Locking Nuts (8 ) 00 17-00 103- 03 25 Bo lts (4 ) 00 17-00 10 1- 1743 W ash ers (4 ) 00 17-00 10 4- 0462 Spa ce rs (4) 0K51 -0 104 4-00 00 Rolle r As s em bl y AK 51-0 0056 -000 1 Rolle rs , LT [...]
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Page 16
16 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Seat Frame Assembly S/N CLR100001 - 319999 P an Scr ew 0017 -00101-12 95 Split Clamp 001 7-00042- 0 88 0 Pus h Mount Wire Clip s (2) 001 7-00042- 0 87 9 Plastic S hield 0K19 -01 185-0001 Sea t Assembl y Frame AK3 9-00036-0 002 Scre ws (4) 0017 -00101-17 46 W ashe rs (4) 001 7-00104- 0462 Fro nt Stop Bra c k et[...]
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Page 17
17 CLASIC RECUMBENT BIKE CLSR-0XXX-01 Seat Pads and Accessory T ray S/N CLR100001 - 319999 Acc ess or y Tray AK 39-0 00 52 -000 3 W ash ers (4 ) 00 17-0 0 104- 046 2 Mo u nting Scr ew s (4 ) 00 17 -00 101- 17 4 3 Se at Ba ck 0K 51 -010 55- 00 01 Se at Bo ttom 0K5 1 -010 54 -00 01[...]
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Page 18
18 CLASIC RECUMBENT BIKE CLSR-0XXX-01 Extrusion Assembly S/N CLR100001 - 319999 Ext rusion A ssy. AK 39-000 29- 0001 Lockin g Rack 0K51 -0101 3- 0002 Dec al 0K51 -0103 9-00 01 Scre ws (2 ) 0017 -00101 -175 0 Sto p Bra cket 0K51 -0106 1- 0001 Pla stic Gro mm et2 (2 ) 0017 -000 42- 1055 Bolts (2) 0017 -001 01- 1183 Bum per 0017 -000 41-065 4 Scre ws [...]
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Page 19
19 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Locking Assembly S/N CLR100001 - 319999 T O RX Scr ew 001 7-00 101-17 42 Kn ob AK5 1-00 029-00 01 A nt i-R attle W asher 0K5 1-01 060- 0001 Ha ndle Sh aft 0K5 1-010 07- 0000 Gro ove P in 001 7-00 007-02 45 Co mpre ssion S pr ing 0K5 1-01 012- 0000 W as her 001 7-0 010 4-042 1 Hou sing-In sert Assem bly AK5 1-0[...]
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Page 20
20 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Wheel and Leveler S/N CLR100001 - 319999 P a n S crew s (2 ) 00 17-00 10 1-1 747 Wh eel Scre w 00 17-00 10 1-1 747 Fla t W a sh er 0K 63-01 0 41-00 00 Wh eel In ser t 0K63 -0 103 9-00 00 W heel A s semb ly AK 63-0 0016 -0 001 L oc k Nut 00 17-00 10 3-0 273 L eve ler 00 17-00 00 9-0 795 L eve ler A s se mb ly A[...]
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Page 21
21 CLASSIC RECUMBENT BIKE CLSR-0XXX-01 Cables S/N CLR100001 - 319999 Life Puls e Extens ion AK19 -00081-0 002 AK 63-0005 0-0000 Reed S witch Assy. Cab le Coa x - AK 32-0002 0-00 01 Cab le Powe r Ext - AK32 -00078-0 001[...]