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A good user manual
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Table of contents for the manual
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Page 1
OL YMPIC HEA VY DUTY POWER RACK 9 ’ (OHDPR9) Part # 7671001 Rev . A Revision:12/10/03 1 ASSEMBL Y INSTRUCTIONS[...]
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Page 2
P AR TS LIST PA R T # LEA 7586101 LEA 7586501 LEA 7656601 LEA 7656901 LEA 7585801 LEA 7586601 LEA 7586901 LEA 7588301 LEA 7584401 LEA 7584501 LEA 7587501 LEA 7587901 LEA 7587801 LEA 7589201 KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 QTY 1 1 2 2 2 2 1 1 2 2 10 1 1 2 KEY 15 16 17 18 19 20 21 22 23 24 25 26 27 PA R T # LEA 7596501 LEA 3239318 LEA 3239306 LE[...]
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Page 3
3 17 1/2 X 1-1/2” BOL T 16 1/2 X 4-1/2” BOL T 21 3/8” INT TOOTH LOCK W ASHER 20 1/2” INT TOOTH LOCK W ASHER 26 1/2 X 4-1/4” BOL T 18 3/8 X 3-3/4” FLA T HEAD BOL T 24 3/8” LOCK NUT 23 1/2” LOCK NUT 19 1/2” FLA T W ASHER 22 1/2” PLASTIC DOME W ASHER[...]
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Page 4
STEP 1: FIGURE 1 4 • LOOSEL Y assemble the REAR UPRIGHT (4) to the LEFT UPRIGHT BASE (1) using two 1/2 X 4-1/4” BOL TS (26), two 1/2” PLASITC DOME W ASHERS (22), two 1/2” INT TOOTH LOCK W ASHERS (20) and two 1/2” LOCK NUTS (23) as shown in FIGURE 1. 23 4 4 26 1/2 X 4-1/4” 2 20 1 22 • LOOSEL Y assemble the REAR UPRIGHT (4) to the RIGHT[...]
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Page 5
5 STEP 2: FIGURE 2 • LOOSEL Y assemble the BOTT OM UPRIGHT SUPPOR T (15) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOL TS (26), four 1/2” PLASITC DOME W ASHERS (22), four 1/2” INT TOOTH LOCK W ASHERS (20) and four1/2” LOCK NUTS (23) as shown in FIGURE 2. 4 26 1/2 X 4-1/4” 22 4 15 20 23 Use this set of holes for assembly with PLA [...]
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Page 6
6 STEP 3: FIGURE 3 • LOOSEL Y assemble the FRONT UPRIGHT (3) to the LEFT UPRIGHT BASE (1) using two 1/2 X 4-1/4” BOL TS (26), two 1/2” PLASITC DOME W ASHERS (22), two 1/2” INT TOOTH LOCK W ASHERS (20) and two 1/2” LOCK NUTS (23) as shown in FIGURE 3. 23 3 3 26 1/2 X 4-1/4” 2 20 1 22 • LOOSEL Y assemble the FRONT UPRIGHT (3) to the RIG[...]
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Page 7
7 STEP 4: FIGURE 4 7 • LOOSEL Y assemble the REAR UPPER SUPPOR T (7) and the CROSS SUPPOR TS (5) to the REAR UPRIGHTS (4) using four 1/2 X 4- 1/2” BOL TS (16), eight 1/2” INT TOOTH LOCK W ASHERS (20) and four 1/2” LOCK NUTS (23) as shown in FIGURE 4. 4 5 3 • LOOSEL Y assemble the CROSS SUPPOR TS (5) to the FRONT UPRIGHTS (3) using two 1/2[...]
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Page 8
8 STEP 5: FIGURE 5 • LOOSEL Y assemble the CHIN-UP SUPPOR T (8) to the CROSS SUPPOR TS (5) and the FRONT UPRIGHTS (3) using two 1/2 X 4-1/2” BOL TS (16), two 1/2 X 4-1/4” BOL TS (26), six 1/2” INT T OOTH LOCK W ASHERS (20), two 1/2” PLASTIC DOME W ASHERS (22) and four 1/2” LOCK NUTS (23) as shown in FIGURE 5. 8 22 23 20 5 3 5 1/2 X 4-1/[...]
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Page 9
9 STEP 6: FIGURE 6 • LOOSEL Y assemble the WEIGHT HORN UPRIGHTS (6) to the LEFT & RIGHT UPRIGHT BASE (1 & 2) using four 1/2 X 4-1/4” BOL TS (26), four 1/2” PLASTIC DOME W ASHERS (22), four 1/2” INT TOOTH LOCK W ASHERS (20) and four 1/2” LOCK NUTS (23) as shown in FIGURE 6. 20 22 1/2 X 4-1/4” 26 6 23 4 6 26 1/2 X 4-1/4” 1 2 20 [...]
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Page 10
10 STEP 7: FIGURE 7 • Securely tighten all loose frame connections made to this point. TIGHTEN! TIGHTEN! TIGHTEN! TIGHTEN![...]
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Page 11
11 STEP 8: FIGURE 8 • LOOSEL Y assemble one RIGHT & one LEFT ADJUSTMENT RACK (9 & 10) to the REAR UPRIGHTS (4) as shown, using eight 3/8 X 3-3/4” FLA T HEAD BOL TS (18), eight 3/8” INT T OOTH LOCK W ASHERS (21) and eight 3/8” LOCK NUTS (24). See FIG- URE 8. 21 3/8 X 3-3/4” 18 24 3 10 9 10 4 3 9 4 • LOOSEL Y assemble one RIGHT &a[...]
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Page 12
12 STEP 9: FIGURE 9 • SECUREL Y assemble the ten WEIGHT HORNS (1 1) to the WEIGHT HORN UPRIGHTS (6) using twenty 1/2 X 4-1/4” BOL TS (26), twenty 1/2” INT TOOTH LOCK W ASHERS (20), twenty 1/2” PLASTIC DOME W ASHERS (22) and twenty 1/2” LOCK NUTS (23) as shown in FIGURE 9. 1/2 X 4-1/4” 26 20 11 6 6 22[...]
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Page 13
13 STEP 10: FIGURE 10 • Assemble two SWIVEL SPOTTERS (25) to the BOTTOM UPRIGHT SUPPOR T (15) as shown using four 1/2 X 1-1/2” BOL TS (17), four 1/2” FLA T W ASHERS (19), four 1/2” INT TOOTH LOCK W ASHERS (20) and four 1/2” LOCK NUTS (23). See FIGURE 10. (NOTE: Tighten connection SECUREL Y then back nut off 1/2 turn.) 17 1/2 X 1-1/2” 20[...]
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Page 14
14 STEP 1 1: FIGURE 1 1 • Insert the LEFT BAR SUPPOR T (12) into the desired slots of the LEFT ADJUSTMENT RACK (10), and allow it to drop down to lock in place. See FIGURE 11. 10 13 12 • Repeat the above step to assemble the RIGHT BAR SUPPOR T (13) to the RIGHT ADJUSTMENT RACK (9). 9 27 4 4 2 1 • Insert fourteen 9/16” HOLE CAPS (27) into th[...]
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Page 15
15 STEP 12: FIGURE 12 • Insert the BAR CA TCHES (14) into the desired slots on the LEFT & RIGHT ADJUSTMENT RACKS (10 & 9), and allow it to drop down and lock into place. See FIGURE 12. 14 9 10 14 Thank you for pur chasing the OL YMPIC HEA VY DUTY POWER RACK. If unsure of proper use of equipment, call your local Hammer S trength distributo[...]
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Page 16
Clean: • Upholstery with mild soap and water . • Guide rods with a cotton cloth. • Hand grips with mild soap and water . • Frame damage can be repaired with touch-up paint can be purchased from your Hammer Strength customer service representative. Inspect: • Cables for wear or damage and proper tension (should not exceed 3/4” deflection[...]