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Life Fitness SM80 manual

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Table of contents for the manual

  • Page 1

    M051-K50-B116 1 8 STA CK MULTI-JUNGLE (SM80) WITH HIGH & LOW PULLEYS UNPA CKING A ND A SSEMBLY INSTRUCTIONS[...]

  • Page 2

    SM80 U npacking & Assembly Instructions 2 The SM80 c om es partially assem bled. Follow the steps below to com plete the as sem bly. WA RNING: COMPONENTS O F THE SM80 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING T HIS MACHINE. MA TERIA LS A ND TOOLS REQUIRED FOR A SSEMBL Y 1/2”, 3/8”, 5/8” & 9/16” Sock et wrench with extension 1[...]

  • Page 3

    SM 80 Unpacking & Assembly Instr uctions 3 UNPA CKING Follow the steps below when unpacking the c om ponents of the SM80. 1. Cut off the shipping wrapper. 2. Remove th e parts boxes an d shippin g boards. 3. Remove th e items in the part s boxes. T hese item s ar e shown in Figure 1. A. Remove the bolts bag. B. Remove the par ts shown below. Pa[...]

  • Page 4

    SM80 U npacking & Assembly Instructions 4 A SSEMBLY Figure 2 shows an ass em bled SM80. Figure 2. SM80 main components (seats and cables remov ed for clarity). 1. Cubes (2) 2. Low row bench (2) 3. Lat bench ( 2) 4. Connecting beam (1) 5. Lat tops (2) 6. T ricep top (1) 7. 300 lb. W eight stack s (4) 8. 190 lb. W eight stack s (4) 1. Place the t[...]

  • Page 5

    SM 80 Unpacking & Assembly Instr uctions 5 Figure 3. Set t he w eight stack cu bes. 2. Bolt on the teardr op pulleys above the benches (see Figure 4) on both cubes using two 3/8” x 2-3/4” hex head bolts (us ed to bolt the cross beam to the cross mem ber s and the adjus table pulley tops to the top beam s). Include the 3/8” flat washer, en[...]

  • Page 6

    SM80 U npacking & Assembly Instructions 6 Figure 4. Bolt on the te ardrop pulleys. Figure 5. Configura tion for 6” bolts.[...]

  • Page 7

    SM 80 Unpacking & Assembly Instr uctions 7 Figure 6. Configura tion for 2-3/4” and 3” bolts. 3. Bolt on the connecting bea m ( part 4 fr om Figure 2) using a 5/8” sock et with extension and com bination wrenc h, to the cubes using two of the large 7/16” x 6” bolts, 7/16” washers , and 7/16” nuts, end cap washer s and end caps. F i[...]

  • Page 8

    SM80 U npacking & Assembly Instructions 8 Figure 8. Mount rubber bumpers and the w eight stacks. 5. Install the w eight stacks. T o do this: A. Using a 9/16” soc ket and c om bination wrench, rem ove the tric ep back rest bolts (see Figure 9) . B. Using a 9/16” soc ket and c om bination wrench, unbolt the top plate and rem ove the guide rod[...]

  • Page 9

    SM 80 Unpacking & Assembly Instr uctions 9 C. Prepare the w eight stack. Slide the guide rods ( 2) through the weight stack s (1) as shown below. Place rubber bum pers (3) on the bottom s of each guide rod. Make s ure the pull pin (4) is in the bottom weight plate. D. Flip ov er the w eight stacks. W hen shipped, the weight stac ks have the pul[...]

  • Page 10

    SM80 U npacking & Assembly Instructions 10 6. Bolt the f loating pu lleys into the 190 lb w eight stacks used f or the cros sovers using a 7/8” com bination wrenc h. You will need to remove the pulley from the housing to thread the plug into the weight stack bayonet. Make sure the 9/16” j am nut is threaded 1-5/8” away from the pulley as [...]

  • Page 11

    SM 80 Unpacking & Assembly Instr uctions 11 3/8 x 3” (2) 3/8 x 2-3/ 4” (8) Use a pi nch bar to al ign the seat fram e hol es to the cubes Figure 13. Mount the benche s to the frame. Figure 14. Bolt t he benches to the frame.[...]

  • Page 12

    SM80 U npacking & Assembly Instructions 12 INSTA LLING THE CABLES The SM80 us es eight cables. T here ar e three diff erent types of cable used on the SM80. T hey are: 1. Crossover cables ( ball end cables) ( 2). 2. Low row cable (the long cables) (2). 3. Lat pulldown and tricep cables ( 4). The lat and tric ep cables c an be identified by thei[...]

  • Page 13

    SM 80 Unpacking & Assembly Instr uctions 13 CROSSOVER CABLE RO UTI NG Once you’ve removed the pulleys as desc ribed previously, route the two crossover cables as shown in Figure 16. Figure 16. Cr os sov er cable routing. LOW RO W CABLE RO UTING Route the low row cables as shown in Figure 17.[...]

  • Page 14

    SM80 U npacking & Assembly Instructions 14 Figure 17. Low row cable routing.[...]

  • Page 15

    SM 80 Unpacking & Assembly Instr uctions 15 Bolt the cable to the weight stack s as s hown in Figure 18. Thr ead the 7/8” nut up on the cable bolt as shown at lef t. Screw the bolt down into the weight stack as shown at right. Tighten the bolt with a 7/8” com bination wrench. Figure 18. Screw the cable in to th e weigh t stack. LAT PULLDOWN[...]

  • Page 16

    SM80 U npacking & Assembly Instructions 16 TRICEP PUSHDOW N CABLE RO UTI NG Route the tricep pushdown cable as shown in Figure 20. Screw the cable into the weight stac k as shown previously in Figure 18. Figure 20. Tricep pus hdow n cable routing.[...]

  • Page 17

    SM 80 Unpacking & Assembly Instr uctions 17 HA RDWARE 0123456 ½½½½½½ Hardware F igure 1. Assembly Parts.[...]

  • Page 18

    SM80 U npacking & Assembly Instructions 18 The parts shown in Hardware Figure 1 are us ed to assem ble the SM80. T hey are: A. 7/16” x 6” hex head bolt (used to bolt the tric ep top beam s, lat top beam s, and connecting beam to the tops of the cubes) B. 7/16” flat washer C. 7/16” cap washer ( used on the head end of the 6” bolt so en[...]

  • Page 19

    SM 80 Unpacking & Assembly Instr uctions 19 Hardware Figure 3. Cables . N. Lat pulldown cables (sam e as tricep cable) (2) P. Tric ep cable (s am e as lat pulldown cables) ( 2) Q. Low row cables (long cables ) (2) R. Crossover cables ( ball end) (2)[...]

  • Page 20

    SM80 U npacking & Assembly Instructions 20 Hardware F igure 4. T op assemblies. S. Teardr op pulleys (bolt on above lat and seated row benches) (4 ) T. 56” Lat tops (bolt to top of cells with pulleys above lat benches) (2) U. 29” Tr icep top (bolt on to 56” lat top bar ) (2)[...]

  • Page 21

    SM 80 Unpacking & Assembly Instr uctions 21 Hardware Figure 5. Weight stack rubber bumpers. W . W eight s tack rubber bum pers (inserted under weight stac ks ) Hardware Figure 6. Floating pulle ys. X. Floating pulleys (bolt to 190 lb cable cros sover weight stac k s)[...]

  • Page 22

    SM80 U npacking & Assembly Instructions 22 PA RTS LIST Part # ID Description Quantity Main components 1 2 3 4 5 6 7 8 Cubes Low row bench Lat bench Connecting beam Lat top Tr icep top 300 lb weight stack 190 lb weight stack 2 2 2 1 2 2 4 4 0017-00103-0234 0017-00101-1408 0017-00101-1408 0017-00101-1422 0017-00101-1561 Cables, caps & nuts M [...]

  • Page 23

    SM 80 Unpacking & Assembly Instr uctions 23 0017-00101-1413 0017-00104-0368 0017-00103-0217 Pulley hardw are (installed) 1-3/4” Bolt Cap washer 3/8” Nyloc nut 0017-00101-1413 0017-00104-0313 0017-00103-0217 Floating pulley hardware (installed) 1-3/4” Bolt Flat washer 3/8” Nyloc nut[...]