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Lincoln Electric 100S manual

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Table of contents for the manual

  • Page 1

    INVERTEC ® 100S OPER A T OR’S MANU AL  September , 2010 For use with machines having Code Numbers:   Copyright © Lincoln Global Inc. • World's Leader in W elding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 441 17-1 199 U.S.A. TEL: 2[...]

  • Page 2

    !$   =<D2?212>B6=:2;A 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. _________________________[...]

  • Page 3

    66 %&+ 66 ARC R A Y S can bur n. 4.a. Use a shield with the proper filt er and cover plates to protect your eyes from spar ks and the ray s of the arc when welding or obser ving open arc welding. Headshield and filter lens should conform to ANSI Z87 . I standards . 4. b . Use suitable clothing made from durable flame-resistant material[...]

  • Page 4

    666 %&+ 666 FOR ELECTRIC ALL Y pow ered equipment. 8.a. T ur n off input po wer using the disconnect switch at the fuse bo x before working on the equipment. 8 . b . Install equipment in accordance with the U.S . National Electrical Code, all local codes and the manufactur er’s recommendations . 8.c. Ground the equipment in accordanc[...]

  • Page 5

    6C %&+ 6C "$I'&! %%Q$&I Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: %K?2AJ"<B?%<B1.42   S?0 1[...]

  • Page 6

    C %&+ C Electromagnetic Compatibility (EMC) Confor mance P roducts displa ying the CE mark are in conf ormit y with European C ommunity Council Dir ectiv e of 1 5 Dec 2004 on the appro ximation of the laws of the Member Stat es relating t o electr omagnetic compatibility , 2004/1 08/EC. It was man uf actur ed in conf ormit y with a nat[...]

  • Page 7

    C6 %&+ C6 Electromagnetic Compatibility (EMC) The size of the surr ounding ar ea to be consider ed will depend on the structure of the b uilding and other activities that are t aking place. The surr ounding area ma y ext end bey ond the boundaries of the premises . Methods of Reducing Emissions Mains Supply W elding equipment should be[...]

  • Page 8

    C66 C66 Thank for selecting one of our #'&+ products. We want you to take pride in operating this product ••• as much pride as we have in bringing this product to you! $2.1A56@!=2?.A<?@ .;B.90<:=92A29F before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay pa[...]

  • Page 9

    C666 C666 & !! & &% Page ;@A.99.A6<; ?[...]

  • Page 10

      %&  &!   ($&M%  ;=BA6?0B6A 120 V ac .E6:B:!=2;6?0B6A( <9A.42 45 V olts Max. BAFF092 20% !BA=BAB??2;A$.;42 10-100 Amps  "'&% "%!  + $ &!'&[...]

  • Page 11

      %&  &!   ($&M%  $2.1 2;A6?2 6;@A.99.A6<; @20A6<; /23<?2 @A.?A6;4 6;@A.99.A6<; %&+"$'&! % &$%!0.;8699 • !;9F>B.963621=2?@<;;29@5<B91?[...]

  • Page 12

    %&) % ) First determine the proper electrode polarity for the elec- trode to be used. Consult the electrode data for this information. Then connect the output cables to the out- put terminals of the machine for the selected polarity . Shown here is the connection method for DC(+) welding. (See Figure A.[...]

  • Page 13

     !"$ &!  ($&M%  $2.1 .;1 B;12?@A.;1 A56@ 2;A6?2 @20A6<; /23<?2 <=2?.A6;4F<B?:.056;2 %&+  %&$'&! % &$%!0.;8699 • Do not touch electrically live parts such as outp[...]

  • Page 14

     !"$ &!   ($&M% $) $'& (See Figure B.3) '$ Current flows through the electrode cable and elec- trode holder to the electrode and across the arc. On the work side of the arc, the current flows through the ba[...]

  • Page 15

    4. Immediately after striking the arc try to maintain a distance from the workpiece that is equivalent to the diameter of the electrode used. Maintain this distance as constantly as possible during the weld. Whenever possible, weld from left to right (if right- handed). Hold the electrode at a slight angle as shown. (See Figure B.5) '[...]

  • Page 16

     !"$ &!  7. Once the electrode is burned down move the elec- trode quickly from the weld to extinguish the arc. 8. T urn the machine off and remove the stub by open- ing the jaws of the electrode holder and insert a new electrode. <A2 The welded work piece and electrode stub are hot after welding. Allow the[...]

  • Page 17

     %%!$%  !"&!   %%!$%  !"  &#'" & .0A<?F;@A.9921 Electrical Holder and Cable Assembly Work Cable and Clamp Strap Packet Instruction Manual 6291;@A.9921 "& ( [...]

  • Page 18

      &     ($&M% %&+ "$'&! % &$R%! can kill. • Have an electrician install and serv- ice this equipment. • T urn the input power of f at the fuse box, disconnect supply lines and allow machine to sit fo[...]

  • Page 19

     &$!'%!!&    ($&M% If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your <0.9 BA5<?6G216291%2?C602.0696AF for technical troubleshooting assistance before you proceed.[...]

  • Page 20

     &$!'%!!&    ($&M% !/@2?C2.99%.32AFB61296;2@12A.6921A5?<B45<BAA56@:.;B.9 "$!% %+"&!% "!%% '% $!  !'$%! &! Exces[...]

  • Page 21

     &$!'%!!&    ($&M% !/@2?C2.99%.32AFB61296;2@12A.6921A5?<B45<BAA56@:.;B.9 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your <0.96;0<9; BA5<?6G[...]

  • Page 22

     &$!'%!!&    ($&M% Observe all Safety Guidelines detailed throughout this manual "$!% %+"&!% "!%% '% $!  !'$%! &! Machine fails to come on (P[...]

  • Page 23

     $%   ($&M% !& This diagram is for reference only . It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service [...]

  • Page 24

    ) $    (%! "$'!  && &! ) $ '   & HO! %=.;6@5 ?2;05 2?:.; "<?AB4B2@2 .=.;2@2 56;2@2 <?2.; ?./60 READ AND UNDERST AND THE MANUF ACTURER’S INS TR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES T O BE USED AND FOLL O W Y OUR EMPL O Y[...]

  • Page 25

    ) $    (%! "$'!  && &! ) $ '   & HO! %=.;6@5 ?2;05 2?:.; "<?AB4B2@2 .=.;2@2 56;2@2 <?2.; ?./60 LEIA E COMPREEND A A S INS TRUÇÕES DO F ABRIC ANTE P ARA ES TE EQUIP AMENT O E A S P ARTES DE USO , E SIGA AS PR Á TIC A S DE SE GUR[...]

  • Page 26

    • World's Leader in W elding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 441 17-1 199 U.S.A. TEL: 216.481.8100 F AX: 216.486.1751 WEB SITE: www .lincolnelectric.com[...]