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Lincoln Electric AC-225C manual

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Table of contents for the manual

  • Page 1

    T able of Contents T able of Contents www .lincolnelectric.com Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 T able of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Using this Catalog . . . . . . . . . . . . . [...]

  • Page 2

    www .lincolnelectric.com How T o Use This Catalog Content Icons Output Icons For constant current stick and TIG processes For constant voltage MIG, flux-cored and subarc processes For multiprocess constant current or constant voltage applications CC CV CV CC Peak auxiliary power ouput Surge auxiliary power output Continuous auxiliary power output 2[...]

  • Page 3

    www .lincolnelectric.com/stick-welders 1-Phase Rectifier 3-Phase Rectifier Stick TIG Scratch TIG T ouch-Start ® TIG Hi-Freq ™ Arc Gouge Phase Hertz Compact 115/230 Volt Auto-Sensing Hot Start Arc For ce Meters 7-Yr . W arranty (on Power Rectifier) Polarity Switch Voltmeter/Ammeter Mode Polarity MODEL KEY : Excellent Good Optional PROCESS INPUT O[...]

  • Page 4

    www .lincolnelectric.com/stick-welders Stick W elders A C-225C This compact continuous control stick welder delivers smooth AC output of 40-225 amps for basic hobby and repair welding. Easy Set-Up for 16 Gauge and Up • 40-225 amps AC continuous output control is enough current for 3/16" (4.8 mm) diameter mild steel general purpose stick elec[...]

  • Page 5

    www .lincolnelectric.com/stick-welders Stick W elders A C/DC 225/125 Select DC polarity for extremely stable arc action or out-of-position welding with Lincoln ® Fleetweld ® 5P+. Choose AC polarity for welding on heavier plate, greater deposition or faster travel speeds with Lincoln ® Fleetweld ® 35. Great choice for stick welding on mild steel[...]

  • Page 6

    www .lincolnelectric.com/stick-welders Stick W elders Invertec ® V155-S The NEW Invertec ® V155-S offers much more than you would expect from a welder this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec ® V155-S is no lightweight contender . It packs the full punch of a heavyweight pro- fessional that you can take to the most dema[...]

  • Page 7

    www .lincolnelectric.com/stick-welders Stick W elders Invertec ® V275-S W eather -Resistant Stick and TIG W elder Idealar c ® R3R-400 & R3R-500 Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc ® R3R-400 and R3R-500 p[...]

  • Page 8

    www .lincolnelectric.com/stick-welders Stick W elders Stick Options See “Recommended General Options” pgs. 149-171 for descriptions. AC-225C General Options K520 Utility Cart (150 cu ft. bottle capacity) — Fume Extraction System AC-225 General Options K761 Wheel Kit — Fume Extraction System AC/DC 225/125 General Options K761 Wheel Kit — F[...]

  • Page 9

    Conventional Rectifier Inverter Stick TIG T ouch-Start ® TIG Hi-Freq ™ TIG Pulse Phase Hertz Micro-Start ™ II Auto-Balance ® Auto-Reconnect ™ Variable AC Frequency Ready-Pak ® One-Pak ® Mode Polarity MODEL KEY : Excellent Good Optional PROCESS INPUT OUTPUT FEA TURES Precision TIG ® 225 Precision TIG ® 275 Precision TIG ® 375 Invertec ?[...]

  • Page 10

    Pr ecision TIG ® 225 Great for Motorsports and Other Custom Fabricators Processes • Stick • TIG Output Input Ready-Pak ® Pkg. (K2535-1) Includes • Precision TIG ® 225 (K2533-1) • Removable Lift Eye • 10 ft. (3.0 m) Work Cable & Clamp • NEMA 6-50R Receptacle (208/230V models only) • TIG Procedure Guide • GT AW (TIG) Handbook ?[...]

  • Page 11

    www .lincolnelectric.com/tig-welders TIG W elders Pr ecision TIG ® 275 The Precision TIG ® 275 gives you the “Power to Perform SM ”, for fabrication, areospace, production, motorsports or vocational education. Pr ecision TIG ® 375 The Precision TIG ® 375 delivers full featured welding sequencing, pulsing controls and power factor correction[...]

  • Page 12

    Invertec ® V160-T The Invertec ® V160-T is a full function DC TIG inverter intended for alloy fabrication or critical maintenance work. Serious DC TIG Arc — Extremely Small P ackage • Advanced inverter technology delivers superior TIG performance. • Selectable T ouch Start TIG ® starting or high frequency starting makes it easy to establis[...]

  • Page 13

    Processes •S t i c k • TIG Output Input One-Pak ® Pkg. (K2671-1) Includes • K2629-1 Invertec ® V205-T DC • K2266-1 TIG-Mate ™ 17 air -cooled TIG T orch Starter Pack • K870 Foot Amptrol ® Key Options • K2413-1 TIG Mate ™ 9 Air -Cooled TIG T orch Starter Pack • K870 Foot Amptrol ® • K963-3 Hand Amprtol ® • More options at e[...]

  • Page 14

    Invertec ® V310-T A C/DC Customize the Ar c with Dynamic Display ™ The Invertec ® V310-T AC/DC is the most technologically advanced AC/DC TIG welder in its class. It fits the bill for serious fabrication, maintenance, and production work, yet its compact, lightweight size makes it ideal for field applications like advanced motorsports, aerospac[...]

  • Page 15

    www .lincolnelectric.com/tig-welders TIG W elders 17 TIG Options See “Recommended General Options” pgs. 149-171 for descriptions. Precision TIG ® 225 General Options K2348-1 Understorage Cart K2617-1 Dual Cylinder Cart K2616-1 Small Wire Feeder Welder Mounting Bracket K2378-1 Medium Canvas Cover — Fume Extraction System Stick Options K2374-1[...]

  • Page 16

    www .lincolnelectric.com/tig-welders TIG W elders TIG Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Invertec ® V205-T AC/DC General Options K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System Stick Options K239[...]

  • Page 17

    www .lincolnelectric.com/mig-welders Power MIG ® – The Professional’ s Choice! SM • For home, farm, autobody , maintenance or fabrication. • Diamond Cor e ™ T echnology delivers a superior arc. • Pr ofessional Drive System . • Spool Gun Ready — New low cost Magnum ® 100SG. • Gr eat Arc Starts • Low Spatter • Excellent Out-of[...]

  • Page 18

    SP-140T 120 V olt AC Input Compact Wir e W elder SP-180T More P ower for Thicker Material Product Product Input Power Rated Output Input Current @ H x W x D Net Weight Name Number Voltage/Phase/Hertz Current / Voltage / Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) SP-140T K2688-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 1[...]

  • Page 19

    P ower MIG ® 140C Premium 120 V olt Input Wir e Welder P ower MIG ® 180C Premium 230 V olt Compact Wir e Welder Product Product Input Power Rated Output Input Current @ H x W x D Net Weight Name Number Voltage/Phase/Hertz Current / Voltage / Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Power MIG ® 140C K2471-1 120/1/60 90A/19.5V/20%[...]

  • Page 20

    MIG: Wire Feeder/W elders www .lincolnelectric.com/mig-welders P ower MIG ® 215 Simple Control for Sheet Metal W elding • More Output —rated at 215 amps/22 volts @ 30% duty cycle, with an amperage range of 30-250 amps DC – the highest rating and widest amperage range in its class. • Diamond Core T echnology ™ delivers a forgiving arc, ex[...]

  • Page 21

    www .lincolnelectric.com/mig-welders MIG: Wire Feeder/W elders P ower MIG ® 350MP When you want more than just a MIG machine, the Power MIG ® 350 MP is the choice for you. Lincoln’ s ® Chopper T echnology ® delivers more welding processes: stick, TIG, MIG, flux- cored, and advanced processes such as Power Mode ® and Pulse-On-Pulse ® . With [...]

  • Page 22

    MIG: Wire Feeder/W elders www .lincolnelectric.com/mig-welders MIG: Wire Feeder/W elders Options See “Recommended General Options” pgs. 149-171 for descriptions. SP-140T and SP-180T General Options K2275-1 Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K2377-1 Small Canvas Cover K2525-1 Spot T imer Kit[...]

  • Page 23

    www .lincolnelectric.com/mig-welders MIG M I G/S T T ® Flux-Cored Submerged Arc Arc Gouging Phase Hertz Waveform Control T echnology ® Stackable 7-Yr . W arranty (on Power Rectifier) Mode Polarity MODEL KEY : Excellent Good Optional PROCESS INPUT FEA TURES CV-305 CV-400 CV-655 Invertec ® STT ® II 50,60 DC STT ® DC CV DC CV DC CV 3 60 3 60 3 50[...]

  • Page 24

    www .lincolnelectric.com/mig-welders MIG: Industrial W elders CV -305 When it comes to welding mild steel, stainless steel, aluminum and alloy materials, you won't find a more reliable power source than the CV-305. This well-engineered CV unit features two inductance connections. Lincoln’ s ® T wist-Mate ® output connectors make it easy to[...]

  • Page 25

    MIG: Industrial W elders www .lincolnelectric.com/mig-welders CV -655 Energy efficiency , reliability and exceptional performance are what set the CV-655 apart from the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys. • Cal[...]

  • Page 26

    www .lincolnelectric.com/mig-welders MIG: Industrial W elders MIG: Industrial Welders Options See “Recommended General Options” pgs. 149-171 for descriptions. CV-305 General Options K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K1803-1 Work and Wire Feeder 2/0 Weld Cabl[...]

  • Page 27

    www .lincolnelectric.com/multi-process-welders • For Heavy Manufacturing and Fabrication • One Machine For Stick, TIG, Wir e W elding and Ar c Gouging • Ruggedly Built For T ough Environments Stick TIG MIG Pulsed Flux-Cored Submerged Arc Arc Gouge Phase Hertz Mode Polarity MODEL KEY : Excellent Good Optional PROCESS INPUT OUTPUT FEA TURES Inv[...]

  • Page 28

    Invertec ® V350-PRO The Invertec ® V350-PRO is a versatile, multi-purpose, multi-process power source that’ s lightweight and portable. Available in construction, factory , advanced process and factory rack models. Designed Smart. Built T ough. Multi-Process W elders www .lincolnelectric.com/multi-process-welders DC 1 3 PHASE 60 50 Hz CV CC Pro[...]

  • Page 29

    Idealar c ® DC-400 This heavy-duty , industrial, three-phase multi-process power source from Lincoln Electric ® scores big in MIG, flux-cored, submerged arc, stick and DC TIG welding. DC Multi-Process W elding P ower Source Idealar c ® DC-600 Rugged construction, simple controls and plenty of amperage for heavy duty applications on thick steel o[...]

  • Page 30

    Idealar c ® DC-655 This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication because of its excellent arc performance and many energy saving features. Energy Efficient Multi-Pr ocess W elder Idealar c ® DC-1 000 Designed for semiautomatic and automatic welding, the precise control of the DC-1000 delivers supe[...]

  • Page 31

    Idealar c ® DC-1500 Multi-Process DC Ar c W elding P ower Sour ce Idealar c ® A C-1 200 Automatic Submerged Ar c W elding P ower Sour ce Processes • Submerged Arc Output Input Key Options • Fume Extraction System • More options at end of section Literature E5.70 Processes • Flux-Cored • Submerged Arc Output Input Key Options • K1900-1[...]

  • Page 32

    www .lincolnelectric.com/multi-process-welders Multi-Process W elders Multi-Process: Conventional W elders Options See “Recommended General Options” pgs. 149-171 for descriptions. Invertec ® V350-PRO General Options K1763-1 Advanced Process Panel K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K1803-1 Work and Wire Feeder 2/0 Weld Cable [...]

  • Page 33

    Multi-Process W elders www .lincolnelectric.com/multi-process-welders Multi-Process: Conventional W elders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Idealarc ® DC-600 General Options K804-1 Multi-Process Switch K842 Undercarriage – Hand moving K1737-1 All-T errain Undercarriage K1611-1 Paralleling Kit[...]

  • Page 34

    www .lincolnelectric.com/multi-process-welders 36 Stick TIG MIG Pulsed Flux-Cored Submerged Arc Arc Gouge Phase Hertz Waveform Control T echnology ® Digital Communication Inverter Reliability Mode Polarity MODEL KEY : Excellent Good Optional PROCESS INPUT OUTPUT FEA TURES Power Wave ® 355M Power Wave ® 455M Power Wave ® 455M/STT ® Power Wave ?[...]

  • Page 35

    P ower W av e ® 355M The Power Wave ® 355M features some of Lincoln’ s ® best performance technologies and processes all rolled into one highly efficient inverter power source designed for high-end semiautomatic welding. Superior Arc P erformance. Revolutionary Communication. • Lincoln’ s ® Waveform Control T echnology ® gives you the ab[...]

  • Page 36

    P owe r Wa ve ® 455M & P owe r Wa ve ® 455M/STT ® The Power Wave ® 455M and 455M/STT ® are designed to be part of a modular , multi-process welding system in which power sources can be added or removed and still communicate with other industrial machines to create a highly integrated and flexible welding cell. Superior Arc P erformance. Re[...]

  • Page 37

    P ower W av e ® A C/DC 1000 ™ The Power Wave ® AC/DC 1000 ™ is the first power source to introduce Waveform Control T echnology ® to submerged arc welding. An operator can increase weld speeds, yield higher quality welds and improve efficiencies in a single or multi-arc environment. Increase Pr oductivity , Quality and Flexibility • Elimin[...]

  • Page 38

    www .lincolnelectric.com/multi-process-welders Advanced Process W elders 40[...]

  • Page 39

    www .lincolnelectric.com/multi-process-welders Advanced Process W elders Multi-Process: Advanced W elders Options See “Recommended General Options” pgs. 149-171 for descriptions. Power Wave ® 355M General Options K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K1838[...]

  • Page 40

    www .lincolnelectric.com/racks Stick TIG MIG Flux-Cored Arc Gouge Phase Hertz DC+ Welding Only T ouch-Start TIG ® One Disconnect Switch Mode Polarity MODEL KEY : Excellent Good Optional PROCESS INPUT OUTPUT FEA TURES Multi-W eld ™ 350 Inverter Racks: Invertec ® V275-S Invertec ® V350-PRO —— 1/3 50,60 1/3 50,60 CC CV CC CC CV DC DC DC+ only[...]

  • Page 41

    Multi-W eld ™ 350 Connect Sever al DC+ Welders to One P ower Supply Inverter Racks Ideal for grouping several inverter power sources in a portable industrial-grade package. These inverter racks are constructed of heavy gauge square tubular steel to ensure long life, yet maintain an extremely compact size. Featuring Invertec ® V350-PRO or V275-S [...]

  • Page 42

    www .lincolnelectric.com/racks Multi-Operator Multi-Operator Options See “Recommended General Options” pgs. 149-171 for descriptions. Multi-Weld ™ 350 General Options K1736-1 Distribution Box K852-70 T wist-Mate ™ Cable Plug for 1/0-2/0, 50-70 mm 2 cable K852-95 T wist-Mate ™ Cable Plug for 2/0-3/0, 70-95 mm 2 cable K1759-70 T wist-Mate ?[...]

  • Page 43

    www .lincolnelectric.com/engine-drives Gasoline LPG Diesel Stick Pipe DC TIG Scratch Start DC TIG T ouch-Start ® AC TIG MIG Flux-Cored Arc Gouge in. (mm) Polarity Mode MODEL PROCESS OUTPUT 50-125 DC 50-210 DC 50-225 AC 50-210 DC 50-225 AC 50-250 DC 50-250 AC CC CC CC/CV CC/CV CC/CV CC/CV CC/CV CC/CV CC/CV AC DC AC/DC AC/DC AC/DC DC DC DC DC 70-125[...]

  • Page 44

    P ower Ar c ® 5500 The Power Arc ® 5500 is ideal for home, farm, contractors, maintenance, or business power outage emergencies. Y ou get two great tools in one for double the value — 125 amps of AC welding output and maximum AC generator power in a lightweight package — that makes it easy to get auxiliary power where you need it – fast! It[...]

  • Page 45

    Product Product Rated Output Output Type of No. of HP @ Speed H x W x D Net Weight Name Number Current / Voltage / Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg) Ranger ® 10,000 Plus K1419-5 225A AC CC/25V/100% 50-225A AC Kohler OHV Command ® 2 23 @ 3600 30.3 x 19.1 x 42.3 502 210A DC CC/25V/100% 50-210A DC CH23S (770 x 485 x 1074) (228)[...]

  • Page 46

    The Ranger ® 3 Phase is an excellent choice for powering crop irrigation circle pumps. Ranger ® 3 Phase 480V 3-Phase P ortable P ower for the Farm, Ranch or Job Site • 480V 3-Phase AC generator power for irrigation circles or farm pumps. • 10,500 watts peak single-phase power to start single-phase motors. • Smooth AC/DC welding output for a[...]

  • Page 47

    Ranger ® 250 For contractors, construction and maintenance applications, this tough Lincoln ® gasoline-driven welder/generator delivers 250 amps for welding at 100% duty cycle. Y ou can weld with stick, T ouch Start TIG ® DC, flux-cored wire, MIG wire and arc gouge. 250 Amp DC Gasoline Engine-Driven W elder/Generator Ranger ® 250 LPG 250 Amp DC[...]

  • Page 48

    Ranger ® 305 G For contractors with a gasoline fleet, here’ s a powerful stick, TIG, wire and pipe welding gasoline engine-driven welder that is ready for all day , everyday performance. Rugged and dependable, the Ranger ® 305 G is built with a totally enclosed case for maximum protection. The 12 gallon (45 L) fuel tank will last the entire day[...]

  • Page 49

    Engine Drives: Commercial/Small Contractors www .lincolnelectric.com/engine-drives Engine Drives: Commercial/Small Contr actor Options See “Recommended General Options” pgs. 149-171 for descriptions. Power Arc ® 5500 General Options K875 Accessory Kit, 150 Amp K882-2 Hand Moving Undercarriage (2 wheels) Weldanpower ® 125 General Options K875 [...]

  • Page 50

    www .lincolnelectric.com/engine-drives Engine Drives: Commercial/Small Contractors Engine Drives: Commercial/Small Contr actor Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Ranger ® 250 GXT , con’t. General Options , con’t. K2639-1 Fender and Light Kit K2640-1 Cable Rack Stick Options K704 Accessory Kit[...]

  • Page 51

    Engine Drives: Commercial/Small Contractors www .lincolnelectric.com/engine-drives Engine Drives: Commercial/Small Contr actor Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Ranger ® 250 LPG, con’t. Spool Gun Options K487-25 Magnum ® SG Spool Gun, Air -Cooled, w/Remote, 25 ft. K488 SG Control Module K691-[...]

  • Page 52

    www .lincolnelectric.com/engine-drives Diesel Engine Stick Pipe DC TIG Scratch Start DC TIG T ouch-Start ™ AC TIG MIG Flux-Cored Arc Gouge in. (mm) Mode MODEL KEY : Excellent Good Optional PROCESS OUTPUT Pipeliner ® 200 D Classic ® 300 D Vantage ® 300 SAE-400 Vantage ® 400 Vantage ® 500 Air Vantage ® 500 40-350 DC 80-575 DC 80-575 DC DC CC/[...]

  • Page 53

    Engine Drives: Industrial/Construction www .lincolnelectric.com/engine-drives Pipeliner ® 200 D The Pipeliner ® 200D is a direct descendant of Lincoln’ s ® respected 200 amp pure DC generator welders for the cross-country pipeline welding industry . It features a DC exciter and runs slower than the common 1800 RPM, as requested by the most dis[...]

  • Page 54

    Va n t a g e ® 300 Compact, Multi-Pr ocess, Excellent V alue • Compact Case with stainless steel enclosure. • Multi-Process Welding — Four process modes, including CC-Stick (up to 3/16"), Downhill Pipe (for stick), T ouch Start TIG ® DC or CV-Wire (up to 5/64"). • Plenty of AC Generator Power – 12.5 kW peak (11 kW continuous) [...]

  • Page 55

    Assembled on a heavy guage galvanized steel frame. Designed for durability on the job site. Rugged construction withstands rough field handling, protecting internal parts. Fuel tank coated inside and out with plastisol. Material does not interact with diesel fuel Lexan ™ nameplates – printing will not wash out from salt spray . Weather protecti[...]

  • Page 56

    Va n t a g e ® 500 If you’re looking for a rugged welder for demanding construction, rental fleet or repair applications, take a close look at the V antage ® 500. Standard stainless steel panels, simple controls and Chopper T echnology ® deliver the low maintenance, long service life, easy operation and great arc performance every owner apprec[...]

  • Page 57

    Air V antage ® 500 When you need it all, consider the rugged Air V antage 500 for railroad, mining, heavy duty construction, and rental fleet use. A direct gear -driven compressor pumps plenty of air for arc gouging with up to 3/8" carbons, plasma cutting or other air tools. A powerful 500 amps @ 100% duty cycle is enough for almost any stick[...]

  • Page 58

    Engine Drives: Industrial/Construction www .lincolnelectric.com/engine-drives Engine Drives: Industrial/Construction Options See “Recommended General Options” pgs. 149-171 for descriptions. Pipeliner ® 200D General Options K903-1 Spark Arrestor Kit K2636-1 Medium T wo-Wheel T railer & Duo-Hitch ™ Ball/Eye Hitch K2639-1 Fender and Light K[...]

  • Page 59

    Engine Drives: Industrial/Construction Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. SAE-400 General Options K802D Power Plug Kit K1690-1 GFCI Receptacle Kit, 120V , 20 Amp K2637-1 Large T wo-Wheel T railer & Duo-Hitch ™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-1 Four -Wheel[...]

  • Page 60

    Engine Drives: Industrial/Construction www .lincolnelectric.com/engine-drives Engine Drives: Industrial/Construction Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. V antage ® 500 (Deutz ® and Cummins ® ) General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full-KVA Power Plug [...]

  • Page 61

    • Maximum T raction • Pr ecision Control • 2-r oll or 4-roll Wir e Feeders • Designed For MIG or Flux-Cor ed Processes • Models For Shop Fabrication or Field Construction www .lincolnelectric.com/wire-feeders Digital MIG Pulsed MIG-STT ® Flux-Cored Submerged Arc Waveform Control T echnology ® 2-Roll Drive 4-Roll Drive MODEL PROCESS WIRE[...]

  • Page 62

    Semiautomatic Wire Feeders www .lincolnelectric.com/wire-feeders P ower Feed ™ 25M Lincoln offers this full featured design in a robust package that can meet industry challenges. The lightweight construction, durable case, as well as the patented design of the MAXTRAC ® wire drive system delivers the results you need. Premium W elding Solution w[...]

  • Page 63

    www .lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders P ower Feed ™ 10 M The Power Feed ™ 10M single or dual industrial wire feeders are recommended for multi-process wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrica- tion industries, particularly when code quality work is required. Singl[...]

  • Page 64

    Semiautomatic Wire Feeders www .lincolnelectric.com/wire-feeders LF-74 4-Roll Heavy Duty Industrial Feeder LN ™ -7 G M A Semiautomatic, Constant Speed Wir e Feeder Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current / Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg) LF-74 K242[...]

  • Page 65

    www .lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders LN ™ -8 The LN ™ - 8 is a semiautomatic constant speed wire feeder providing dependable performance and reliable operation, making it ideal for shop or field operations. Semiautomatic Constant Speed Wire Feeder • Unique drive roll design provides positive feeding and quick reloa[...]

  • Page 66

    Semiautomatic Wire Feeders www .lincolnelectric.com/wire-feeders LN ™ - 10 The LN ™ - 10 semiautomatic wire feeder features the revolutionary split wire guide which precisely aligns and supports the wire through the entire feeding system. The system also features a rugged 4 driven roll design for positive wire feeding. The LN ™ -1 0 ’ s mod[...]

  • Page 67

    www .lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders STT ® - 10 The sophisticated STT ® -10 Process Controller was designed specifically to work with the revolutionary STT ® II power source. Its microprocessor controls make the STT ® -10 easy to develop optimal procedures and set the range of operator adjustments. Semiautomatic Wire[...]

  • Page 68

    LN ™ -2 5 P R O Built upon the tradition and success of the LN ™ - 25, the new LN ™ - 25 PRO is designed to be simple, reliable and easy to service. The LN ™ - 25 PRO is ideal for field construction and fabrication, shipyards, and rental companies. P ortable Industrial Wir e Feeder Processes • MIG • Pulsed • Flux-Cored Output Input LN[...]

  • Page 69

    LN ™ - 25 The LN ™ - 25 semiautomatic wire feeder is ideal for field or construction use. Since it is powered across the arc, no control cables are needed! Simply connect the weld cable, attach the arc sensing clip, and you’re ready to go. P ortable Construction Wir e Feeder • For MIG and flux-cored arc welding processes using up to 44 lb. [...]

  • Page 70

    www .lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders LN ™ - 35 The LN ™ - 35 is an across-the-arc, semiautomatic wire feeder for hardfacing and fabrication applications using self-shielded, flux-cored welding electrodes. Rugged, P ortable Wire Feeder • The LN ™ - 35 is designed to feed .035-7/64" (0.9-2.8 mm) flux-cored ele[...]

  • Page 71

    Semiautomatic Wire Feeders www .lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders Options See “Recommended General Options” pgs. 149-171 for descriptions. LF-72 and LF-74 Wire Feeders Required Options Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. General Options K1500-1 Gun Receiver Bu[...]

  • Page 72

    Semiautomatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. LN ™ -8, con’t. General Options, con’t. K261 Wire Feed Speed Meter Kit K202 Burnback Kit K58 Magnetic Flux Screen Separator K310 Flux Screen with Air -Driven V ibrator K305 Wire Reel and Flux T ank Assembly K320 Continuous Flux Fe[...]

  • Page 73

    Semiautomatic Wire Feeders www .lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. STT ® -10 Wire Feeder , con’ t. General Options, con’t. K489-7 Dual Schedule Fast-Mate ™ Adapter 10 Series K1561-1 Robotic Interface Module K468 8" O.D. Spool [...]

  • Page 74

    Semiautomatic Wire Feeders www .lincolnelectric.com/wire-feeders Semiautomatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. LN ™ - 15 Wire Feeder Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section. General [...]

  • Page 75

    www .lincolnelectric.com/wire-feeders • Ideal For Heavy Duty Har d Automation Applications • Maximum Contr ol Over W elding Parameters • Designed T o Deposit More W eld Metal At Fast T ravel Speeds Analog Digital MIG Flux-Cored Submerged Arc Power Waveform Control T echnology ® Digital Display MODEL KEY : Excellent Good Optional PROCESS INPU[...]

  • Page 76

    NA-3, NA-4 & NA-5 Improve productivity with the NA-3, NA-4, or NA-5 automatic wire feeders. These systems have been specially designed to deposit more weld metal at faster travel speeds which eliminates bottlenecks and cuts costs. Automatic W elding Systems • Solid state controls allow for precise control of welding procedures, striking chara[...]

  • Page 77

    P ower Feed ™ 10A Contr oller Designed for use with the Power Wave ® AC/DC 1000 ™ power source, the Power Feed ™ 10A eliminates the need for a separate AC and DC controller , making this powerful hard automation system controllable, adaptable and easy to use. ArcLink ® Controller for P ower W ave ® A C/DC Systems • Versatile system set-u[...]

  • Page 78

    Automatic Wire Feeders www .lincolnelectric.com/wire-feeders Automatic Wire Feeders Options See “Recommended General Options” pgs. 149-171 for descriptions. NA-3 and NA-4 General Options Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. K2163-35 Weld Power Cable, Lug to Lug (4/0)[...]

  • Page 79

    Automatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. L T -7 T ractor Required Options Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" ([...]

  • Page 80

    www .lincolnelectric.com/plasma Plasma Cutting Systems 1 Phase 1 or 3 Phase Cut Gouge Pierce Auto-Voltage Reconnect Parts-In-Place ™ Safety Vortech ™ To r c h Consumables Dual Winding ™ T echnology Valet Style Undercarriage CNC/Robotic Interface MODEL KEY : Excellent Good Optional CUTTING CAP ABILITY INPUT OUTPUT FEA TURES Pro-Cut ® 25 Pro-C[...]

  • Page 81

    Plasma Cutting Systems www .lincolnelectric.com/plasma Pr o-Cut ® 25 The handy Pro-Cut ® 25 is ideal for hobby , farm, HV AC, autobody shop or sheet metal fabrication. This professional-grade plasma cutting system lists a host of features that will make your metal cutting jobs safe, fast and easy! • 25 amps of cutting power from only a 29.5 lb.[...]

  • Page 82

    www .lincolnelectric.com/plasma Plasma Cutting Systems Pr o-Cut ® 80 The Pro-Cut ® 80 exhibits maximum cutting ability with a full 85 amps of power , slicing through metal up to 1-1/4" (32 mm) thick with ease! Using six patented technologies, the unit is perfect for maintenance, fabrication or other applications which require cutting of thic[...]

  • Page 83

    Environmental Systems www .lincolnelectric.com/fume-extraction Mobile Wal l Mount Stick MIG TIG Flux-Cored System Size Mobile Start/Stop Sensor Filter Indicator Guage Single Arm System Dual Arm System MODEL KEY : Excellent Good Optional PROCESS INPUT Miniflex ™ Mobiflex ™ 200-M Mobiflex ™ 400-MS Statiflex ™ 200-M Statiflex ™ 400-MS 12 m 2[...]

  • Page 84

    Miniflex ™ Lincoln Electric’ s ® Miniflex ™ is a portable, high vacuum, low volume system specifically designed for the removal and filtration of welding fumes. With light duty welding process, the Miniflex ™ excels in performance, design and ease of handling. It can be used in confined spaces and other locations that are not accessible wi[...]

  • Page 85

    Mobiflex ™ 400-MS P ortable W elding Fume Extr actor Processes • Stick • TIG • MIG • Flux-Cored Input Unit Includes • Filter • Plastic Housing • 8" (203 mm) Flexible Hose • 6 m (19 ft.) 115 V AC Input Power Cord Required Options • Extraction Arm Key Options • More options at end of section Literature E13.13 • Generous 7[...]

  • Page 86

    Statiflex ™ 400-MS Ideal for a variety of facilities in which floor space is a premium including maintenance departments, general fabrication and job shops, weld schools, and industrial environments. W all mounted low vacuum/high volume self-cleaning filtr a- tion system designed for heavy duty extr action of welding fumes. Processes • Stick ?[...]

  • Page 87

    www .lincolnelectric.com/fume-extraction Environmental Systems Centr al Fume Extr action Systems Engineered solutions customiz ed to meet your individual needs. High V acuum Central Systems Low V acuum Central Systems For further information, contact the Automation T eam at: automation@lincolnelectric.com or call 216-383-2667 89 Lincoln Electric ®[...]

  • Page 88

    Environmental Systems www .lincolnelectric.com/fume-extraction Environmental Systems Options See “Recommended General Options” pgs. 149-171 for descriptions. Miniflex ™ Expendable Parts KP2390-1 LongLife ® -H Filter KP2390-2 HEPA Filter KP2390-3 Miniflex ™ Prefilter General Options K2389-5 EN 20 Nozzle K2389-6 EN 40 Nozzle K639-1 SHM-300 S[...]

  • Page 89

    Automated Solutions www .lincolnelectric.com/automated-solutions Phase Hertz MIG Pulsed Flux-Cored STT ® Waveform Control T echnology ® ArcLink ® Production Monitoring Mode Polarity MODEL KEY : Excellent Good Optional PROCESS INPUT OUTPUT FEA TURES Power Wave ® i400 Power Wave ® 455M Robotic Power Wave ® 455M/STT ® Robotic Power Wave ® 655 [...]

  • Page 90

    Automated Solutions www .lincolnelectric.com/automated-solutions WH A T IS NEXTWELD®? The challen ges facing indus tri al fabr i cator s toda y ar e gr owin g in number and c omplexity . Ris ing labor , materi al, and ener gy cos ts, intens e domes ti c and global c ompetition, a dw indlin g pool of sk i lled wor k ers, mor e s trin gent and speci[...]

  • Page 91

    Product Product Input Power Rated Output Input Current @ H x W x D Net Weight Name Number Current / Voltage / Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Power Wave ® i400 K2669-1 200/230/380-415/460/575/3/50/60 50/60Hz: 50/60Hz: 5-420A 21 x 18.5 x 23.6 209 350A/34V/100% 350A/34V/100% 10-37V (533 x 470 x 600) (95) 400A/36V/60% 400A/3[...]

  • Page 92

    www .lincolnelectric.com/automated-solutions Automated Solutions P ower W av e ® 455M Robotic Processes • MIG • Pulsed •S T T ® • Flux-Cored Output Input Key Options • K2207-2 Ethernet/DeviceNet ™ Interface Module • K1570-1 Dual Cylinder Platform Undercarriage • K1813-1 Cool-Arc ™ 40 115/1/50/60 • More options at end of sectio[...]

  • Page 93

    Automated Solutions www .lincolnelectric.com/automated-solutions P ower W av e ® 455M/STT ® Robotic P ower W av e ® 655 Robotic For T ough Automation Jobs Processes • MIG • Pulsed • Flux-Cored Output Input Key Options • K1570-1 Dual Cylinder Platform Undercarriage • K1813-1 Cool-Arc ™ 40 115/1/50/60 • K2187-1 Cool-Arc ™ 40 220-24[...]

  • Page 94

    www .lincolnelectric.com/automated-solutions Automated Solutions P ower Feed ™ 10 R The Power Feed ™ 10R is a high performance, digitally controlled wire feeder designed to be part of a modular , multi-process welding system. It is specifically designed to mount to a robot arm or to use in hard automation applications. Compact Wire Driv e Syste[...]

  • Page 95

    Robot Arm Selections ARC Mate 100iB-6S • 6 kg (13.2 lbs) wrist loading capacity • 6 axes controlled motion • 951 mm (37.4 in.) reach ARC Mate 100iBe • 6 kg (13.2 lbs) wrist loading capacity • 6 axes controlled motion • 1373 mm (54.0 in.) reach ARC Mate 120iBe • 10 kg (22.4 lbs.) wrist loading capacity • 6 axes controlled motion • [...]

  • Page 96

    www .lincolnelectric.com/automated-solutions Automated Solutions Automated Solutions Options See “Recommended General Options” pgs. 149-171 for descriptions. Power Wave ® i400 General Options K2673-1 Inverter Chasis K2677-1 Integration Kit K2670-1 CE Filter K1543-25 ArcLink ® Control Cable K1785-2 Robotic Cable Adapter , 18 in. K1785-12 Contr[...]

  • Page 97

    • Pr oven Arc Characteristics • Innovative Packaging Options • Lincoln’ s ® Q-Certifications Assure Maximum Accountability • Rigor ous Raw Material Chemical Composition Analysis www .lincolnelectric.com/welding-consumables P ACKAGE OPTIONS P ACKAGE OPTIONS Hermetically Sealed P ail (HS) Plastic Bag (PLB) Plastic Spool (SP) Sahara ReadyP [...]

  • Page 98

    Consumables www .lincolnelectric.com/welding-consumables Premium Low Hydrogen Electrode MORE of What Y ou Need in a Stick Electr ode. MORE CONTROL • Square burnoff • Excellent restrikes • Superior puddle control MORE PROFIT ABILITY • High deposition rates • Low spatter levels • Easy slag removal • Excellent tie-ins MORE PEACE OF MIND [...]

  • Page 99

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS Recm’d General Name Class Polarity Description Steel – Carbon & Low Alloy Fast Freeze, Out-of-Position, Mild Steel Stick Electrodes Fleetweld ® 35 E6011 AC Operators consistently give this electrode high marks. This quality Lincoln DC± product is a proven performer fo[...]

  • Page 100

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS Recm’d General Name Class Polarity Description Steel – Carbon & Low Alloy , con’t. Fast Freeze, High Speed, Mild Steel Stick Electrodes, con’t. Fleetweld ® 37 E6013 AC Here’ s a terrific all-position electrode for low amperage welding on sheet DC± metal — espe[...]

  • Page 101

    Electrode A WS Recm’d General Name Class Polarity Description Steel – Carbon & Low Alloy , con’t. Low Hydrogen, Mild Steel Stick Electrodes, con’t. Lincoln ® 7018AC E7018 H8 AC AC? DC? This electrode performs beautifully either way! Lincoln ® 7018AC is a DC± great choice for low open circuit voltage AC power sources. Cold restrikes a[...]

  • Page 102

    Electrode A WS Recm’d General Name Class Polarity Description Steel – Carbon & Low Alloy , con’t. Low Hydrogen, Low Alloy Steel Stick Electrodes, con’t. Excalibur ® E8018-C3 H4R DC+ Excalibur ® 8018-C3 MR is a 1% nickel all position electrode for fabrication or 8018-C3 MR A C repair of 1% nickel steels, as well as a wide variety of ot[...]

  • Page 103

    Electrode A WS Recm’d General Name Class Polarity Description Steel – Carbon & Low Alloy , con’t. Fill Freeze, Out-Of-Position Pipe W elding, Mild Steel & Low Alloy Steel Stick Electrodes, con’t. Shield-Arc ® 85 E7010-A1 DC+ Need a reliable, all-position stick electrode for high tensile steel pipe? Here’ s your electrode! Shield-[...]

  • Page 104

    Electrode A WS General Name Class Description Carbon Steel Gas Welding Lincoln ® R45 R45 General purpose oxyfuel rod for welding mild steels. Lincoln ® R60 R60 Oxyfuel rod for welding a variety of steels where additional strength and ductility are needed. Carbon Steel TIG Welding Lincoln ® ER70S-2 ER70S-2 T riple deoxidized rod which produces x-[...]

  • Page 105

    Package Code Key: CT = Cardboard Carton TB = T ube Electrode A WS General Name Class Description Stainless Steel, con’t. Lincoln ® ER316, ER316L For joining 316L stainless steels. ER316/316L Aluminum SuperGlaze ® 4043 ER4043 Aluminum-silicon alloy for use on many weldable cast and wrought aluminum alloys. The silicon addition improves puddle fl[...]

  • Page 106

    Consumables www .lincolnelectric.com/welding-consumables Premium MIG Wire with MicroGuard ® Ultra Surface T reatment MORE of What Y ou Need in a MIG Wir e. MORE EFFICIENCY Thanks to a smoother arc and reduced cleaning time. MORE PRODUCTION Thanks to a smoother feed and less downtime. MORE PEACE OF MIND Thanks to Lincoln Electric’ s ® 100% Satis[...]

  • Page 107

    Package Code Key: AD = Accu-T rak ® Drum AP = Accu-Pak ® Bo x A R = A cc u- T ra k ® Reel C = Coil CT = Cardboard Carton FS = Fiber Spool R = Speed Feed ® Reel SP = Plastic Spool SSP = Steel Spool VR = V ertical Reel MIG Wir es Electrode A WS General Name Class Description Mild Steel Wire SuperArc ® L-50 ER70S-3 Our most popular MIG wire, Supe[...]

  • Page 108

    Package Code Key: AD = Accu-T rak® Drum AP = Accu-Pak® Box AR = Accu-T rak® Reel C = Coil CT = Cardboard Carton FS = Fi be r S po o l R = Speed Feed® Reel SP = Plastic Spool SSP = Steel Spool VR = V ertical Reel MIG Wir es, con’t. Electrode A WS General Name Class Description Mild Steel Wire, con’t. SuperArc ® L-54 ER70S-4 SuperArc ® L-54[...]

  • Page 109

    MIG Wir es, con’t. Electrode A WS General Name Class Description Mild Steel Wire, con’t. SuperArc ® L-56, con’t. SuperGlide ® S6 ER70S-6 Lincoln’ s ® premium bare, mild steel MIG wire, SuperGlide ® S6 is an excellent choice for welding on metals with a medium to high presence of millscale. For best performance use on clean, oil-free, an[...]

  • Page 110

    MIG Wir es, con’t. Electrode A WS General Name Class Description Low Alloy Wir e, con’t. SuperArc ® LA-90 ER80S-D2 SuperArc ® LA-90 is our premium copper coated, low alloy MIG wire manufactured to meet ER90S-D2 tensile strength requirements of 80,000 to 90,000 psi (552-620 MPa) minimum. The addition (ER90S-G) of 0.5% molybdenum provides stren[...]

  • Page 111

    Premium Aluminum MIG Wire MORE of What Y ou Need in a MIG Wir e. MORE QUALITY Thanks to the cleanest wire in the industry . MORE PRODUCTIVITY Thanks to a smoothest feeding wire in the industry . MORE PEACE OF MIND Thanks to Lincoln Electric’ s ® 100% Satisfaction Guarantee. Why Buy Anything Else? SM Consumables www .lincolnelectric.com/welding-c[...]

  • Page 112

    Electrode A WS General Name Class Description SuperGlaze ® SuperGlaze ® 1100 ER1100 SuperGlaze ® 1100 is highly resistant to chemical corrosion and has good crack resistance. Suitable for electrical and chemical applications utilizing aluminum base metal with little or no alloying elements. Like all 1XXX filler alloys, Lincoln’ s ® SuperGlaze[...]

  • Page 113

    Premium Cored Wire Electrode MORE of What Y ou Need in a Gas-Shielded Flux-Cor ed Wire. UL TRA PERFORMANCE Thanks to low spatter , easy operation, and great operator appeal. UL TRA DEPENDABILITY Thanks to optimized mechanical properties and exceptional chemistry control. UL TRA PROTECTION Thanks to Lincoln Electric’ s ® NEW ProT ech ® Foil Bag [...]

  • Page 114

    Electrode A WS Recm’d General Name Class Shielding Gas Description Gas-Shielded Flux-Cored Wir es UltraCore ® 71A85 E71T -1M-D H8 75-85% Argon Designed specifically for use with high Argon mixed gas, UltraCore ® E71T -9M-D H8 with a balance 71A85 delivers Lincoln’ s ® best arc characteristics for gas-shielded of CO 2 flux-cored welding. Ship[...]

  • Page 115

    Consumables Electrode A WS Recm’d General Name Class Shielding Gas Description Gas-Shielded Flux-Cored Wir es, con’t. UltraCore ® E71T -1J H8 100% CO 2 For tank and shipbuilding applications using straight CO 2 , UltraCore ® 712C E71T -91J H8 712C is a versatile E71T -12 choice with consistently high impact E71T -12J H8 values — no matter w[...]

  • Page 116

    Electrode A WS Recm’d General Name Class Shielding Gas Description Mild Steel Metal-Cored Wir es Metalshield ® E70C-6M 75-92% Argon For high quality welds that require a great bead shape, appearance MC ® -6 with a balance and low spatter levels, you can’t beat MC ® -6! Combining the arc of CO 2 characteristics of MIG with the performance ben[...]

  • Page 117

    Electrode A WS Recm’d General Name Class Shielding Gas Description Mild Steel Flux-Cored Wir es — High Deposition Outershield ® E70T -1, 100% CO 2 Outershield ® 70 has a smooth stable arc that delivers beads with good 70 E70T -9 tie-in. Outershield ® 70 is able to weld over mill scale, rust and other contaminants well, because of its high le[...]

  • Page 118

    Electrode A WS Recm’d General Name Class Shielding Gas Description Mild Steel Flux-Cored Wir es — All P osition, con‘t. Outershield ® E71T -1, 100% CO 2 or Great feedability sets this electrode apart. Outershield ® 71-M has 71M E71T -9 75-80% Argon amazing out-of-position puddle control with high deposition rates. with a balance Good for st[...]

  • Page 119

    Electrode A WS General Name Class Description High Speed Single P ass W elding Wires Innershield ® E70T -3 NR-5 is great for high speed, flat and horizontal, single pass only , automatic welding NR ® -5 applications. Recommended for maximum steel thickness up to 3/16” (4.8 mm). Innershield ® E70T -10 High deposition rates and fast travel speed[...]

  • Page 120

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS General Name Class Description Out-of-P osition W elding Wires with Impact Requir ements, con’t. Innershield ® E71T -8 High deposition rate, out-of-position welding. For single or multiple pass welding of 3/16" NR ® -232 (4.8 mm) and heavier mild steel. Self-peeling sl[...]

  • Page 121

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS General Name Class Description In-P osition W elding Wires with No Impact Requir ements Innershield ® E70T -7 V ery high deposition rates and fast travel speeds. Welds a wide range of mild steels and NR ® -311 some low alloy steels. Good bead shape and easy slag removal. Inne[...]

  • Page 122

    Consumables www .lincolnelectric.com/welding-consumables • Outstanding Arc Stability • Exceptional Chemical Composition • Industry Leading Consistency • Outstanding Arc Stability • Exceptional Chemical Composition • Industry Leading Consistency TIG Stick MIG Submerged Arc 124[...]

  • Page 123

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS Recm’d General Name Class Polarity Description Red Baron ® Stainless Steel Stick Electrode Red Baron ® E308L-16 DC+ Red Baron ® 308L MR is a low carbon version of Red Baron ® 308/308H MR, which 308L MR AC gives it better resistance to intergranular corrosion than the high[...]

  • Page 124

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS Recm’d General Name Class Polarity Description Stainless and High Alloy Stick Electr ode Blue Max ® E9016-B9 H4 DC± Blue Max ® SL 9Cr (P91) is a basic, very low hydrogen stick electrode designed for SL 9Cr (P91) AC 9% Cr , 1% Mo creep resistant and hydrogen-resistant steel[...]

  • Page 125

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS Recm’d General Name Class Polarity Description Stainless and High Alloy Stick Electr ode, con’t. Blue Max ® E385-16 DC+ Blue Max ® Jungo 4500 is a stainless steel stick electrode designed for welding Jungo 4500 fully austenitic, 20% Cr , 25% Ni, 5% Mo stainless steels, su[...]

  • Page 126

    Consumables www .lincolnelectric.com/welding-consumables Package Code Key: CT = Cardboard Carton TB = T ube Stainless, Nick el & High Allo y TIG Cut Lengths Electrode A WS General Name Class Description Stainless, Nick el & High Alloy TIG Cut Lengths Blue Max ® ER90S-B9 Blue Max ® LNT 9Cr (P91) is a cut length consumable designed for weld[...]

  • Page 127

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS Recm’d General Name Class Polarity Description Blue Max ® Gas-Shielded, Flux-Cor ed Wires Blue Max ® E308L T0-1, DC+ Blue Max ® FC-308L wire is optimized for joining 304 and 304L stainless steels and FC-308L E308L T0-4, other common “18-8” stainless steels in the downh[...]

  • Page 128

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS Recm’d General Name Class Polarity Description Blue Max ® MIG Wires Blue Max ® ER307* DC+ Blue Max ® LNM 307 is a austenitic stainless steel MIG wire for steels that are LNM 307 difficult to weld and dissimilar metals. Extra manganese is added to improve hot-cracking resis[...]

  • Page 129

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS Recm’d General Name Class Polarity Description Blue Max ® Submerged Ar c Wire Blue Max ® ER308, DC+ Blue Max ® S308/308L is designed primarily for submerged arc welding with basic S308/308L ER308L DC- fluxes. Balanced chromium and nickel levels provide enough ferrite in th[...]

  • Page 130

    Consumables www .lincolnelectric.com/welding-consumables Lincoln Electric offers a complete line of har dfacing and high alloy welding consumables to meet your demanding applications. Lincoln Electric — The W ear-Control Specialist Lincoln Electric offers a complete line of har dfacing and high alloy welding consumables to meet your demanding app[...]

  • Page 131

    Consumables www .lincolnelectric.com/welding-consumables Electrode Hardness General Name Rockwell C Description Build-Up Wearshield ® BU 23-28 For carbon and low alloy steels. Builds up worn steel parts to produce tough, forgeable, machinable surfaces of moderate hardness. Wearshield ® BU-30 31-38 Moderate hardness to resist shock. Used as final [...]

  • Page 132

    Consumables www .lincolnelectric.com/welding-consumables Electrode Hardness General Name Rockwell C Description Severe Impact Wearshield ® 17-20 For building up austenitic manganese steel and cladding carbon steel. Pounding in service Mangjet ® work hardens the deposit to develop maximum hardness and abrasion resistance (40-50 Rc). Wearshield ® [...]

  • Page 133

    Consumables www .lincolnelectric.com/welding-consumables Electrode Hardness General Name Rockwell C Description Build-Up Lincore ® BU 85-95 R b For rebuilding worn parts to near final size before applying final hardfacing layer(s), which is more wear resistant. Use on carbon, low alloy steels. Lincore ® BU-G 20-35 R c Gas-shielded cored wire for [...]

  • Page 134

    Consumables www .lincolnelectric.com/welding-consumables Electrode Hardness General Name Rockwell C Description Severe Impact, con’t. Lincore ® 40-50 (1) R c Provides impact resistance on carbon, low alloy , austenitic manganese and stainless steels. 15CrMn Good for joining manganese steels. Limit interpass to 500° F . Lincore 15CrMn LS 40-50 ([...]

  • Page 135

    Consumables www .lincolnelectric.com/welding-consumables Electrode Hardness General Name Rockwell C Description Build-Up Lincore ® 22-28 R c For build-up on continuous caster rolls for the steel industry , with 801, 802 or 880 flux. 20 Lincore ® 24-32 R c For build-up on tractor idler rolls, crane wheels, shafts, with 801, 802, 880 or 860 flux. 3[...]

  • Page 136

    Consumables www .lincolnelectric.com/welding-consumables Electrode Hardness General Name Rockwell C Description Metal-T o-Metal W ear , con’t. Lincore ® 102HC 53-60 R c For hardfacing work and transfer rolls for steel mill with 802 flux. T ool steel deposit resists softening in PWHT . Lincore ® 410 28-36 R c For hardfacing continuous caster and[...]

  • Page 137

    Consumables www .lincolnelectric.com/welding-consumables Electrode General Name Description Hardfacing Fluxes - Neutr al Lincolnweld ® 801 Fast-freezing flux provides smooth beads and excellent slag removal. Use with Lincore ® 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo, 420 and 96S. Lincolnweld ® 802 Excellent hot slag removal with wir[...]

  • Page 138

    Consumables www .lincolnelectric.com/welding-consumables S UBMERGED A RC S UBMERGED A RC • Controlled Chemistry for Wir e Electr ode and Flux • Consistent Wire Electr ode Diameter • Controlled Dust Levels • Engineered Particle Integrity • Complete Submer ged Arc Solutions Y ou Can T rust • Controlled Chemistry for Wir e Electr ode and F[...]

  • Page 139

    Consumables www .lincolnelectric.com/welding-consumables Submer ged Ar c 141 Electrode A WS General Name Class Description Lincolnweld ® Carbon Steel Solid Wire Lincolnweld ® L-50 EM13K Lincolnweld ® L-50 is a low carbon, medium manganese, high silicon wire. T eam it up with Lincolnweld ® 980 flux, and you’ve got the best flux/wire combinatio[...]

  • Page 140

    Consumables www .lincolnelectric.com/welding-consumables Submer ged Ar c 142 Electrode A WS General Name Class Description Lincolnweld ® Carbon Steel Solid Wire, con’t. Lincolnweld ® L-S3 EH12K Lincolnweld ® L-S3 is a low carbon, high manganese, high silicon wire designed for use with Lincolnweld 880M or 8500 flux. It produces good low tempera[...]

  • Page 141

    Consumables www .lincolnelectric.com/welding-consumables Submer ged Ar c 143 Electrode A WS General Name Class Description Lincolnweld ® Carbon Steel Cored Wir e Lincolnweld ® LC-72 EC1 Lincolnweld ® LC-72 is a cored wire designed to be welded with 980 flux to provide increased deposition rate over solid wire yet maintain good bead shape, penetr[...]

  • Page 142

    Consumables www .lincolnelectric.com/welding-consumables Electrode General Name Description Fluxes – Active 760 760 is recommended for applications where porosity caused by arc blow is a problem. In addition, it produces excellent appearance on flat fillet welds when using a constant voltage power source. 761 Lincolnweld ® 761 weld deposits are [...]

  • Page 143

    Consumables www .lincolnelectric.com/welding-consumables Electrode General Name Description Fluxes – Special Purpose Neutral 960 Lincolnweld ® 960 is a low cost, general purpose flux designed to weld butt joints and both single and multiple pass fillets. It can be used for automatic and semiautomatic welding. It produces welds with good impact s[...]

  • Page 144

    Consumables www .lincolnelectric.com/welding-consumables PREMIUM PIPE WELDING CONSUMABLES PREMIUM PIPE WELDING CONSUMABLES W orld-Class Performance. W orld Wide Support. • Stick, MIG, Flux-Cored • Consistent Performance • Lincoln’ s Q2 Certification: Lot-T ested & Lot-Certified • Special Moisture Resistant Packing • Single Source W [...]

  • Page 145

    Consumables www .lincolnelectric.com/welding-consumables Electrode A WS Recm’d General Name Class Polarity Description Cellulosic All P osition Stick (SMA W) Electr odes Pipeliner ® E6010 DC± Pipeliner ® 6P+ is an all-position cellulosic pipe electrode designed especially for 6+ vertical down root pass welding. This electrode is based on a lon[...]

  • Page 146

    Consumables www .lincolnelectric.com/welding-consumables Electrode AWS Recm’d General Name Class Polarity Description MIG (GMA W) Wir es Pipeliner ® ER70S-G Pipeliner ® 70S-G MIG (GMAW) wire electrode is especially intended for the 70S-G needs of semiautomatic and automatic root pass pipe welding. Pipeliner ® 70S-G exhibits a fluid weld puddle[...]

  • Page 147

    149 149 www .lincolnelectric.com Stick Options • Accessory Kits . . . . . . . . . . . . . . . . . . . . . . . . . pg.150 • Remote Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 150 TIG Options • TIG Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 • Remote Controls . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 148

    www .lincolnelectric.com Recommended General Options Stick ACCESSORY KITS Accessory Kit, 400 Amp For stick welding. Includes 35 ft. (10.7 m) #2/0 electrode cable with lug, 30 ft. (9.1 m) #2/0 work cable with lugs, headshield, filter plate, work clamp and electrode holder . Order K704 Accessory Kit, 150 Amp For stick welding. Includes 20 ft. (6.1 m)[...]

  • Page 149

    www .lincolnelectric.com Recommended General Options TIG Includes Ultra-Flex ™ T orch! TIG MODULE TIG Module Portable, high frequency unit with gas valve for TIG weld- ing. Rated at 300 amps/60% duty cycle. Order K930-2 Control Cable Connects TIG Module to power source. Order K936-1 for 9-pin to 14-pin Order K936-3 for 9-pin to 6-pin plus 115V Or[...]

  • Page 150

    Recommended General Options www .lincolnelectric.com TIG, con’t. (1) Pre-configured package with K1622-1 T wist-Mate ® adapter and 1/16" gas lens collet body , collet, and gas lens installed. (2) Pre-configured package with K1622-3 T wist-Mate ® adapter , 1/8" collet, collet body , and gas lens installed. PRO-TORCH ™ TIG TORCHES Lig[...]

  • Page 151

    153 153 153 153 www .lincolnelectric.com Recommended General Options Engine Drive 120V 120V 115V 153 FULL KV A KITS Full-KV A Adapter Kit (1-Phase) Provides convenient con- nection of Lincoln Electric ® equipment with NEMA 6-50P plug to Lincoln ® engine driven welders having a full KV A receptacle. Order K1816-1 for all engine driven welders with[...]

  • Page 152

    Recommended General Options www .lincolnelectric.com Engine Drive, con’t. 154 Docking Kit Secures the K2642-1 Polarity/ Multi-Process Switch to the engine-driven welder roof. Release latch permits removal of K2642-1 Polarity/ Multi- Process Switch. Made from stainless steel for rust-free operation. For all Lincoln Chopper T echnology ® engine- d[...]

  • Page 153

    155 155 155 155 www .lincolnelectric.com Recommended General Options Engine Drive, con’t. 155 Large T wo Wheel T railer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 14" wheels. Stiff .120" welded rectangular steel tube frame construction is phosphate etched and pow- der coat painted[...]

  • Page 154

    Recommended General Options www .lincolnelectric.com P ower Sour ces UNDERCARRIAGES Wheel Kit Includes axle, two wheels, and assembly hardware. Can be installed in minutes. Order K761 for AC-225, AC/DC-225/125 Undercarriage For hand moving. Includes handle, axle, wheels, front bracket and mounting hardware. Order K866 for Idealarc ® 250 Undercarri[...]

  • Page 155

    157 157 157 157 www .lincolnelectric.com Recommended General Options P ower Sour ces POWER SOURCE OPTIONS Advanced Control Panel Provides 2/4-step trigger with adjustable Pulser controls and Downslope timer for TIG welding. Also includes adjustable Hot Start ™ and Arc Force ™ internal panel controls for stick welding, and other user selectable [...]

  • Page 156

    Recommended General Options www .lincolnelectric.com MIG Wir e Feeder/W elder 158 Power MIG ® 215: Magnum ® Spool Gun w/Adapter Module & Gun Holder This spool gun accommodates 1 lb. (0.5 kg) spools of alu- minum wire and features vari- ous speed adjustments at the gun. Complete kit includes spool gun holder , gas hose kit and easy spool gun c[...]

  • Page 157

    www .lincolnelectric.com Recommended General Options Wir e Feeder REGULA TORS AND W A TER CONNECTION KITS Deluxe Adjustable Gas Regulator & Hose Kit Accommodates CO 2 , argon, or argon-blend gas cylinders. Includes a cylinder pressure gauge, dual scale flow gauge and 4.3 ft. (1.3m) gas hose. Order K586-1 Harris ® Argon Flowmeter Regulator Delu[...]

  • Page 158

    Recommended General Options www .lincolnelectric.com Wir e Feeder , con’t. CONTROL CABLES AND ADAPTERS Description Connection Order No. Wire Feeder Control Cables Wire Feeder Control Cable Male 6-pin to female 14-pin K1818-10 (for LN ™ -7 ) Wire Feeder Control Cable Male 9-pin to female 14-pin K1819-10 (for LN ™ - 15, LN ™ -2 5 ) Wire Feede[...]

  • Page 159

    Recommended General Options www .lincolnelectric.com Wir e Feeder , con’t. Connection Description Order No. T wist-Mate ™ to Lug 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m) Order K1840-10 Lug to Lug 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) Order K1842-10 3/0, 600A, 60% duty cycle, 35 ft. (10.6 m) Order K1842-35 3/0, 600A, 60% duty cycle, 60 ft. [...]

  • Page 160

    162 162 162 162 www .lincolnelectric.com Recommended General Options Wir e Feeder , con’t. 162 Portable Digital Wire Feed Speed Meter When clamped on an exposed section of continuously fed electrode, unit reads wire feed speed in inches per minute. Order K283 Accu-T rak ® Drum Payoff Kit A Payoff Kit must be used with Accu-T rak ® Drums to ensu[...]

  • Page 161

    Recommended General Options www .lincolnelectric.com Wir e Feeder , con’t. LN ™ - 7 GMA, LN ™ - 23P , LN ™ - 25, LN ™ -3 5 Description Product Number Solid Wire .023"-.025" (0.6-0.9 mm) KP653-025S .030" (.8 mm) KP653-030S .035"-.040" (0.9-1.0 mm) KP653-035S .045"-.052" (1.2-1.4 mm) KP653-052S Cored Wire [...]

  • Page 162

    Recommended General Options www .lincolnelectric.com/mig-guns Gas-Shielded Self-Shielded Spool Guns Fume Extraction Sub Arc MIG Aluminum MIG Flux-Cored, Gas-Shielded Flux-Cored, Self-Shielded Submerged Arc Dual Schedule Dual Procedure Water -Cooled Fume Extraction MODEL PROCESS OUTPUT FEA TURES Magnum ® 100 Amp Gun Magnum ® 200 Amp Gun Magnum ® [...]

  • Page 163

    www .lincolnelectric.com/mig-guns Recommended General Options W elding Guns Magnum ® Guns MIG and Gas-Shielded Cored Wire Guns Magnum ® MIG and gas-shielded cored wire guns are engineered with the welder in mind. The handle grip design provides balance, reduces o perator fatigue and offers a sure, confident grip. Magnum ® gas-shielded welding gu[...]

  • Page 164

    K126 Gun Recommended General Options www .lincolnelectric.com/mig-guns Self-Shielded Cored Wire Guns Durable and reliable, Magnum ® semiautomatic flux-cored gun and cable assemblies have been proven tough in the field. These lightweight and maneuverable gun and cable assemblies are designed for welding with self-shielded, flux-cored arc welding (F[...]

  • Page 165

    167 www .lincolnelectric.com/mig-guns Recommended General Options W elding Guns, con’t. Push-Pull Guns Python ® and Python ® - Plus Push-Pull Guns Hold the Python ® in your hand and you’ll know why this is a favorite among new and experienced welders. The ergonomic handle design, fingertip controls and foolproof set-up make the Python the mo[...]

  • Page 166

    Recommended General Options www .lincolnelectric.com W elding Guns, con’t. 168 Magnum ® 100SG Spool Gun The Magnum ® 100SG spool gun is the lowest cost way to add reliable and precisespool gun wire feeding performance for soft aluminum wire. It’ s easy to set up, doesnot require a bulky outboard adapter/power module and shares gun expendable [...]

  • Page 167

    169 www .lincolnelectric.com/mig-guns Recommended General Options W elding Guns, con’t. Fume Extraction & Submer ged Arc Guns 169 (See page 92, Environmental Section, for other Fume Extraction attachments and accessories) FUME EXTRACTION GUNS Magnum ® Pro 350XA 350 amp capacity at 100% duty cycle (CO 2 ). Delivers superior fume extraction pe[...]

  • Page 168

    SEE MORE. DO MORE. Auto-Darkening Welding Helmets  Variable Shade 9-13  Variable Sensitivity - Grind/TIG  Variable Delay Vista TM 3000 Vista TM 2000 Vista TM 1000 Pick Y our Style: Pick Y our V iew Size: Black NASC AR ® P atriot Heavy Metal V ista ™ 3000 K2604-1 K2604-2 K2604-3 K2604-4 V ista ™ 2000 K2603-1 K2603-2 K2603-3 K2603-4 V i[...]