English dropdown-ico

Lincoln Electric IM596-2A manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Lincoln Electric IM596-2A, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Lincoln Electric IM596-2A one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Lincoln Electric IM596-2A. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Lincoln Electric IM596-2A should contain:
- informations concerning technical data of Lincoln Electric IM596-2A
- name of the manufacturer and a year of construction of the Lincoln Electric IM596-2A item
- rules of operation, control and maintenance of the Lincoln Electric IM596-2A item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Lincoln Electric IM596-2A alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Lincoln Electric IM596-2A, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Lincoln Electric service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Lincoln Electric IM596-2A.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Lincoln Electric IM596-2A item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    LN- 10 / ZIPLINE BOOM P A CKA GE ® OPERA TOR’S MANUAL IM596-2A March, 2001 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WI[...]

  • Page 2

    i SAFETY i W ARNING READ AND FOLLO W ALL W ARNING INFORMA TION IN THIS AND ALL O THER MANU ALS SPRING UNDER PRESSURE Release of spring pressure can cause serious personal injury and equipment damage . • Do not remov e spr ing rod shipping suppor t until boom is completely assembled and all components are installed. • Do not ser vice or adjust s[...]

  • Page 3

    Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay par[...]

  • Page 4

    iii iii T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Product Description ............................................................................................................ ..A-1 Zipline Boom Models. ...................[...]

  • Page 5

    A-1 INST ALLA TION LN-10 / ZIPLINE BOOM PACKAGE A-1 PR ODUCT DESCRIPTION This wire feeder boom package comprised of Lincoln equipment will allow you to setup a boom welding sys- tem when used in conjunction with Zipline® boom products. This boom package includes everything you need from Lincoln to easily setup a standard 12 or 16 foot welding stat[...]

  • Page 6

    A-2 INST ALLA TION LN-10 / ZIPLINE BOOM PACKAGE A-2 RECOMMENDED WIRE FEEDER - PO WER SOURCE COMBINA TIONS The Zipline booms have been designed to integrate with newer wire feeders and power sources. The fol- lowing is a list of wire feeders and power sources that are compatible with the Zipline boom’s pallet base, control box support and feeder m[...]

  • Page 7

    A-3 INST ALLA TION LN-10 / ZIPLINE BOOM PACKAGE A-3 7 (1) GUN CONTROL ASSEMBLY 6 (1) ELECTRODE WELD CABLE 4 5 (1) POWER INPUT CABLE ASSEMBLY (1) GAS HOSE 1 K1564-2 LN-10 B00M PACKAGE - 12' ZIPLINE BOOM K1564-3 LN-10 B00M PACKAGE - 16' ZIPLINE BOOM INSTRUCTION MANUAL REQUIRED TOOLS 11/16" WRENCH 7/16" WRENCH 3/4" WRENCH 1/2&[...]

  • Page 8

    A-4 INST ALLA TION LN-10 / ZIPLINE BOOM PACKAGE A-4 5 (1) SOCKET KEY-3/16 ALLEN WRENCH 12 (1) SOCKET KEY-1/8 ALLEN WRENCH ITEM 9 S23858-2 11 (1) 1/2-13X3.0 HHCS-GR8 9 2 (4) PLAIN WASHER LOW SPEED PINION PLAIN WASHER 3/16 ALLEN WRENCH DESCRIPTION HARDWARE KIT (3) PLAIN WASHER (1) PLAIN WASHER INSTRUCTION MANUAL K1564-3 LN-10 B00M PACKAGE - 16' [...]

  • Page 9

    A-5 INST ALLA TION LN-10 / ZIPLINE BOOM PACKAGE A-5 DESCRIPTION CONDUIT BUSHING (.025-.063) CONDUIT BUSHING (.063-.125) KNURLED KNOB ASSEMBLY INSTRUCTION MANUAL CONDUIT BUSHING KIT KNURLED KNOB ASSEMBLY CONDUIT BUSHING (.025-.063) CONDUIT BUSHING (.063-.125) K1564-3 LN-10 B00M PACKAGE - 16' ZIPLINE BOOM K1564-2 LN-10 B00M PACKAGE - 12' ZI[...]

  • Page 10

    A-6 INST ALLA TION LN-10 / ZIPLINE BOOM PACKAGE A-6 FRONT VIEW LN-10 CONTROL BOX ASSEMBLY MOUNTING SLOTS REINSTALL COVER AFTER CONNECTIONS ARE MADE CONNECT ELECTRODE WELD CABLE TO WIRE FEEDER HERE CONNECT ELECTRODE WELD CABLE FROM POWER SOURCE HERE MOUNTING SLOT CONNECT POWER INPUT CONTROL CABLE FROM POWER SOURCE HERE CONNECT CONTROL CABLE ASSEMBLY[...]

  • Page 11

    A-7 INST ALLA TION LN-10 / ZIPLINE BOOM PACKAGE A-7 INST ALLA TION PR OCEDURE Assemble the Zipline boom according to the installa- tion instructions provided with the boom. Next, install and assemble the wire feeder boom package as fol- lows: T OOLS REQUIRED • 7/16" wrench • 1/2" wrench • 11/16" wrench • 3/4" wrench • [...]

  • Page 12

    A-8 INST ALLA TION LN-10 / ZIPLINE BOOM PACKAGE A-8 INST ALL THE CONDUIT BUSHINGS and ELECTRODE CONDUIT With the provided 1/8” allen wrench, remove the incoming guide on the wire drive assembly. Two dif- ferent size conduit bushings are provided in the con- duit bushing kit, .025 to .063 and .063 to .125. Based on the wire used for your applicati[...]

  • Page 13

    B-1 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-1 12 FT . SPRING B ALANCED ZIPLINE BOOM ASSEMBL Y N.B. .81 14.00 12.38 TYP. R 144.0 18.28 88.25 46.00 60.00 60.00 5.00 15.00 (11'-3") 33.00 45.00 144.0 UPWARD 50 TO DOWNWARD 6. N.A. BOOM ADJUSTS FROM THE HORIZONTAL POSTION 46" X 48" OR 60" X 60". N.B. PALLET BASE IS O[...]

  • Page 14

    B-2 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-2 12 FT . HYDRA ULIC ZIPLINE BOOM ASSEMBL Y 5.00 16.45 15.00 60.00 48.00 17.38 7.75 38.25 52.25 46" X 48" OR 60" X 60". UPWARD 50 TO DOWNWARD 18. 144.0 33.00 45.00 83.13 N.B. .81 TYP. MAST PEDESTAL DETAIL .81 HOLE (4 PLACES) FOR 3/4" BOLTING N.B. PALLET BASE IS OPTIONAL. A[...]

  • Page 15

    B-3 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-3 16 FT . SPRING B ALANCED ZIPLINE BOOM ASSEMBL Y N.B. .81 14.00 12.38 TYP. 88.25 46.00 XA 60.00 60.00 (R 16'-0") R 192.0 213.6 (17'-10") 18.28 38.25 52.25 17.38 HOLE FOR 3/4" BOLTING (4 PLACES) .81 192.0 183.0 (15'-3") (16'-0") N.A. 7.75 UPWARD 50 TO D[...]

  • Page 16

    B-4 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-4 16 FT . HYDRA ULIC ZIPLINE BOOM ASSEMBL Y (4 PLACES) HOLE FOR 3/4" BOLTING .81 14.00 TYP. .81 12.38 12.38 60.00 48.00 17.38 7.75 38.25 52.25 .81 (16'-0") N.A. N.B. PALLET BASE IS OPTIONAL. AVAILABLE SIZES ARE N.A. BOOM ADJUSTS FROM THE HORIZONTAL POSTION UPWARD 50 TO DOWNWARD 18. [...]

  • Page 17

    B-5 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-5 WARNING GRAPHICS SHOWN REPRESENT M17869-1. 3 YEAR WARRANTY 4.58 4.27 5.25 2.80 R .141 (3 SLOTS) 10.92 18299 M 13.75 2.63 10.10 12.75 14.67 14.65 CONTR OL BO X DIMENSION PRINT 5-2-97[...]

  • Page 18

    B-6 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-6 M 3.00 6.00 2.42 12.74 7.81 6.55 2.25 10.40 4.08 WIRE DRIVE DIMENSION PRINT 14.71 4.44 5/16-18UNC-2B (4 PLACES) 5.25 4-24-98 18904 11.00[...]

  • Page 19

    NO TES LN-10 / ZIPLINE BOOM PACKAGE[...]

  • Page 20

    NO TES LN-10 / ZIPLINE BOOM PACKAGE[...]

  • Page 21

    Now A vailab le ...12th Edition The Procedure Handbook of Ar c Welding With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “Bible” of the arc welding industry. This printing will go fast so don’t delay. Place your order now using the coupon below. The hardbound book contai[...]

  • Page 22

    W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA [...]

  • Page 23

    W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes[...]

  • Page 24

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]