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Lincoln Electric IM709 manual

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Table of contents for the manual

  • Page 1

    Demo Zone ™ OPERA TOR’S MANUAL IM709 December, 2000 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MAN[...]

  • Page 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________[...]

  • Page 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin[...]

  • Page 4

    FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical C[...]

  • Page 5

    iv SAFETY iv PRÉCA UTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits [...]

  • Page 6

    Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual and any others included with this equipment completely before attempting to use this equipment. Save this manual an[...]

  • Page 7

    vi T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Technical Specifications .......................................................................................................A-1 Safety Precautions. ............................[...]

  • Page 8

    A-1 INST ALLA TION DEMO ZONE A-1 TECHNICAL SPECIFICA TIONS - Demo Zone (K-1854-1) Voltage Specification Input Connection Specification 230 VAC single phase, 40 amps Type 6-50P plug ELECTRICAL INPUT REQUIREMENTS RA TED OUTPUT HEIGHT WIDTH DEPTH WEIGHT 53.00 in. 66.00 in. 53.00 in. 1707 lbs. (w/o gas cylinders) 2467 lbs. (with gas cylinders) 1346.2 m[...]

  • Page 9

    A-2 INST ALLA TION DEMO ZONE A-2 SAFETY PRECA UTIONS INPUT AND GR OUNDING CONNECTIONS INPUT PO WER The Demo Zone is designed to operate from 230 volt, 60 Hz single-phase input power with 40-amp capacity. A 6-50R type receptacle must be provided by the user. The receptacle must be installed by a qualified person and must be in accordance with applic[...]

  • Page 10

    A-3 INST ALLA TION DEMO ZONE A-3 INST ALLA TION OF FIELD INST ALLED OPTIONS CASTER WHEELS (P ART OF K1848-1) Caster wheels, which are provided, can be installed by lifting the Demo Zone approximately eight inches above ground level. Use the mounting hardware sup- plied to fasten the caster wheel to the mounting plate. Tighten all fasteners. INST AL[...]

  • Page 11

    HANDLING A pallet jack or forklift truck can be used to move the Demo Zone and to install the caster kit. The place- ment of the pallet jack or forks must balance the Demo Zone load to prevent tipping. FALLING EQUIPMENT can cause injury. • Do not lift the Demo Zone by over- head crane. • Do not lift the Demo Zone with gas cylinder in place. •[...]

  • Page 12

    B-1 OPERA TION B-1 GENERAL DESCRIPTION DEMO ZONE The Demo Zone is a compact system to display and demonstrate welding and cutting equipment. The Demo Zone contains: - Square Wave TIG 175 Power Source - Power MIG 255 Power Source - Ranger 250 Power Source - V350 Pro Power Source - Pro Cut 55 Plasma Cutter - LN-25 Wire Feeder - LN-7GMA Wire Feeder - [...]

  • Page 13

    B-2 OPERA TION B-2 RECOMMENDED EQUIPMENT / INTERF A CE EQUIPMENT LIMIT A TIONS The Demo Zone is intended for indoor display and demonstration use. The Demo Zone is intended for light duty operation. Because of the input power limita- tion, power sources (except Ranger 250) may only be used at maximum output with low duty cycles. (Refer to Welder Op[...]

  • Page 14

    B-3 OPERA TION B-3 WELDER OPERA TION DUTY CYCLE Full output and duty cycle may not be obtained from all power sources. The output and duty cycle may be limited by the 40 amp input power limitation of the Demo Zone. The duty cycle of the power source must be adjusted to be within the capability of the 40 amp input supply. Duty cycle is based upon a [...]

  • Page 15

    C-1 A CCESSORIES C-1 F A CT OR Y INST ALLED OPTIONS / A CCESSORIES - none FIELD INST ALLED OPTIONS / A CCESSORIES CASTER WHEELS Caster wheels, which are provided, are a field installed option for the Demo Zone. The 5-inch diame- ter caster wheels offer high mobility for in-shop use. DEMO ZONE[...]

  • Page 16

    D-1 MAINTENANCE D-1 R OUTINE MAINTENANCE Refer to individual Operator’s Manuals for routine maintenance requirements. Perform the following daily routine: • Check that no combustible materials are in the weld- ing or cutting area or around the machine. • Remove any debris, dust, dirt, or materials that could block the air flow to the machines[...]

  • Page 17

    E-1 TR OUBLESHOO TING E-1 DEMO ZONE If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CA UTION Service and Repair should only be performed by Lincoln Electric Factory [...]

  • Page 18

    F-1 DIA GRAMS F-1 DEMO ZONE DEMO ZONE WIRING DIAGRAM M19808 40A 40A LEAD CO LOR CODE: W = WH I TE B = B LACK G = GREEN 230 V INP UT C IRCUIT NOTES: MATERIAL: WIRE 8 AWG TYPE OR THHN OR THWN OR GAS AND OIL RESISTANT 600 V (UL) B W 230 VOL T IN PUT 50 AM P REC EPTA C L E 50 AM P REC EPT A CL E 50 AM P RECEPTAC L E 50 AM P RECEPTACL E G TO GROUND PER [...]

  • Page 19

    NO TES DEMO ZONE[...]

  • Page 20

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA [...]

  • Page 21

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS PAR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes[...]

  • Page 22

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]