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Lincoln Electric IM839 manual

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Table of contents for the manual

  • Page 1

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • DEVICENET MODULE OPERA TOR’S MANUAL IM839 July, 2003 Safety Depends on You Lincoln arc welding and cutting equ[...]

  • Page 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________[...]

  • Page 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin[...]

  • Page 4

    FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical C[...]

  • Page 5

    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits ?[...]

  • Page 6

    Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay par[...]

  • Page 7

    vi vi T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Module Installation Instructions. ...........................................................................................A-1 DeviceNet Module Setup .........................[...]

  • Page 8

    DEVICENET MODULE DESCRIPTION This module adds DeviceNet communication capabili- ty to a Power Wave “M” type power source. It has a 5- pin sealed mini connector per ANSI B93.55M-1981. THIS MANUAL COVERS: • The setup and installation of the DeviceNet Module in a Power Wave “M” type power source. • The installation of the software on a PC [...]

  • Page 9

    A-2 INST ALLA TION DEVICENET MODULE A-2 Install the DeviceNet bulkhead connector by removing the plastic plug covering the circular hole (ITEM 4) in the front lower panel assembly. Install the 5-pin con- nector and mounting plate over the mounting studs as shown in (Figure A.1). Fasten with two of the supplied locknuts. If a Wire Drive Interface Mo[...]

  • Page 10

    A-3 INST ALLA TION DEVICENET MODULE A-3 • Software Installation Insert the supplied CD into the PC. The PC should automatically start the software install of the programs. If the PC does not automatically start the soft- ware installation then you will have to manual- ly start the software installation. Open Windows Explorer From the software CD [...]

  • Page 11

    A-4 INST ALLA TION DEVICENET MODULE A-4 • Configuration Verification From the file menu select Device Net and then Configuration. The configuration window will open up and allow you to verify that the set MAC ID and baud rate are correct. If the DeviceNet scanner will not be commanding the Power Wave then refer under the DeviceNet Configuration s[...]

  • Page 12

    A-5 INST ALLA TION DEVICENET MODULE A-5 Mac ID Switch 8 Switch 7 Switch 6 Switch 5 Switch 4 Switch 3 0 00000 0 1 00000 1 2 00001 0 3 00001 1 4 00010 0 5 00010 1 6 00011 0 7 00011 1 8 00100 0 9 00100 1 1 0 00101 0 1 1 00101 1 1 2 00110 0 1 3 00110 1 1 4 00111 0 1 5 00011 1 1 6 01000 0 1 7 01000 1 1 8 01001 0 1 9 01001 1 2 0 01010 0 2 1 01010 1 2 2 0[...]

  • Page 13

    A-6 INST ALLA TION DEVICENET MODULE A-6 FIGURE A.3[...]

  • Page 14

    DEVICENET MODULE B-1 TROUBLESHOOTING B-1 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide is provided to help you locate and repair[...]

  • Page 15

    B-2 TROUBLESHOOTING B-2 DEVICENET MODULE Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLE[...]

  • Page 16

    B-3 TROUBLESHOOTING B-3 DEVICENET MODULE Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLE[...]

  • Page 17

    NOTES DEVICENET MODULE[...]

  • Page 18

    W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE PARA E[...]

  • Page 19

    W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes [...]

  • Page 20

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]