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Lincoln Electric MC04-216 manual

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Table of contents for the manual

  • Page 1

    Description Output Input Power Wave ® AC/DC 1000 ™ Increase Pr oductivity , Quality and Flexibility AUTOMA TED SOLUTIONS The Power W ave AC/DC 1000 is the first power source to introduce W aveform Control T echnology ™ to submerged arc welding. V ariable fr equency and amplitude AC, DC positive or DC negative output allows the user to control [...]

  • Page 2

    Po we r Wa ve A C/DC 1000 A CLOSER LOOK [2] www .lincolnelectric.com WHA T IS NEXTWELD ® ? Nextweld integrates Lincoln’ s technologies, pr ocess- es and products to cr eate a comprehensive, flexible, user -friendly welding system that can increase efficiency and r educe fabrication costs. Waveform Control T echnology™ and digital communication[...]

  • Page 3

    Po w er Wa ve A C/DC 1000 www .lincolnelectric.com [3] A CLOSER LOOK V ariable Balance – Control Deposition By setting the correct wave balance (that is, the ratio between positive and negative waveforms), the operator is able to work faster and fill the weld joint with fewer passes. The Power W ave AC/DC 1000™ has wave balance range of 25% to [...]

  • Page 4

    Applications Whether it is a cross country pipeline or an of fshore platform, the Power W ave AC/DC 1000 is meeting and exceeding expectations around the world. Po w er Wa ve A C/DC 1000 www .lincolnelectric.com [4] A CLOSER LOOK 75% DC NEGA TIVE BALANCED AC LEAD ARC 75% DC NEGA TIVE BALANCED AC TRAIL ARC BALANCED AC LEAD ARC BALANCED AC TRAIL ARC [...]

  • Page 5

    [5] Po we r Wa ve A C/DC 1000 www .lincolnelectric.com A CLOSER LOOK RECOMMENDED EQUIPMENT Product Number Product Description Power Source K2344-1 or K2344-2 Power Wave AC/DC 1000™ Power Sour ce 1 Head K2370-1 Power Feed 10S head for 3/32 to 7/32 in. solid wire 1 or (Includes hopper , wire straightener , cross seam adjuster , K2312-1 head mountin[...]

  • Page 6

    A CLOSER LOOK Po w er Wa ve A C/DC 1000 [6] www .lincolnelectric.com AC/DC Submerged Arc Dual Arc RECOMMENDED EQUIPMENT Product Number Product Description Power Source K2344-1 or Power Wave AC/DC 1000™ Power Sour ce 2 K2344-2 Mounting for Heads K387 T andem Arc Framework 1 Head K2312-1 or Power Feed 10S head for 3/32 to 7/32 in. solid wire (Inclu[...]

  • Page 7

    A CLOSER LOOK AC/DC Submerged Arc Multi-Arc RECOMMENDED EQUIPMENT Product Number Product Description Ethernet Network Equipment Customer Supplied Ethernet Switch, Cables, etc. required for arcs >1000A or for use with Power Wave Submerged Ar c Utilities software package As Needed Personal Computer Customer Supplied IBM Compatible PC (Windows NT S[...]

  • Page 8

    Po w er Wa ve A C/DC 1000 www .lincolnelectric.com [8] A CLOSER LOOK What is Coaxial T ransformer T echnology™? To transform lar ge amounts of power as is needed for welding, the power source transformer is a critical factor . T raditional transformers become more inef ficient the larger they become. This becomes a problem especially for lar ge p[...]

  • Page 9

    Po we r Wa ve A C/DC 1000 [9] A CLOSER LOOK www .lincolnelectric.com 4 FEA TURES • Machines can be easily configured for multiple ar c applications. • Fully programmable AC or DC wave shape. • Ethernet capability gives the user the ability to monitor , contr ol and troubleshoot fr om remote locations. • All system components communicate and[...]

  • Page 10

    Po we r Wa ve A C/DC 1000 [10] A CLOSER LOOK www .lincolnelectric.com Real-time welding data is automatically recorded and saved Operator Screen Communication Set Points Remote Monitoring and Control Monitor performance from anywhere in the world! W aveforms are easily changed through graphical interface System Interface The Power W ave AC/DC 1000?[...]

  • Page 11

    [11] Po w er Wa ve A C/DC 1000 www .lincolnelectric.com RECOMMENDED OPTIONS WIRE FEEDER OPTIONS Power Feed 10A Controller Control box r equired per arc. Includes MSP4 User Interface Panel, inputs/outputs for hard automation. Order K2362-1 Power Feed 10S Head (3/32” to 7/32” solid wire) Includes wire feeder head with straightener for solid wire,[...]

  • Page 12

    POWER WA VE AC/DC 1000™ (460/500/575/3/60) K2344-1 POWER WA VE AC/DC 1000™ (380/400/460/500/575/3/50/60) K2344-2 RECOMMENDED GENERAL OPTIONS System Interface K2282-1 Interface Control Cable (22-pin) K1795-10 ArcLink Cable (5-pin) K1543-xx Feeder Control Cable (14-pin) K1785-xx TC-3 Self-Propelled T ravel Carriage K325x CE Filter (1) K2444-1 REC[...]