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Lincoln Electric POWER WAVE POWER WAVE WELDING SYSTEMS manual

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Table of contents for the manual

  • Page 1

    PO WER W A VE WELDING S Y S TEMS WITH PO WER FEED 10 AND 10 DU AL ™ ™ Pr emium MIG W elding Systems[...]

  • Page 2

    2 R R LISTED 170G U L Simple. Innovative. Technologically Advanced. These are all words that describe the Power Wave welding systems. These next generation systems utilize Waveform Control Technology™ for the finest welding arc in the industry. POWER SOURCE The Power Wave 455 is a high efficiency inverter designed for unprecedented ease of use an[...]

  • Page 3

    TECHNICAL SPECIFICA TIONS Rated DC Output Input Amps at Rated DC Output Product Ordering Input AC Amps/Volts/ 208 230 380 415 460 575 Output Weight Dimensions Name Information Voltage Duty Cycle Range (net) HxWxD Power K1517-5 208/230/460 60 Hz: 5-570 247 lbs. 26 x 20 x 33 in. Wave 3 Phase 450/38/100% 70 65 -- -- 35 -- Amps (112 kg) (660 x 508 x 45[...]

  • Page 4

    4 A CLOSER LOOK Large, Easy To Read Digital Meter Large, Easy To Use Voltage/ Trim Control Large, Easy To Use Wire Feed Speed/ Control Amperage Dual Head Select Panel (Standard on Power Feed 10 Dual Models) Optional Procedure Control Panel Area Optional Process Control Panel Area Weld Mode Selector Switch (Standard on Power Feed 10 and 10 Dual) Pow[...]

  • Page 5

    5 OPTIONAL CONTROL P ANELS DUAL PROCEDURE PANEL This panel stores two procedures in memory. The user may select procedure “A” or “B” at the switch with a separate gun mounted switch, or while welding with any welding gun. Order K1542-5. DUAL PROCEDURE / MEMORY Six different welding procedures and processes may be stored for recall. Includes[...]

  • Page 6

    6 M PANEL This optional control panel allows the user to select the type of output desired: CV-MIG/CV Gas-Shielded, Flux-Cored (Outershield,Metal-Cored), Flux-Cored (Innershield), or CC- Stick (Soft)/Gouge. The “Arc Control “ varies inductance in the CV modes and arc force in the CC-Stick mode. Order K1542-6. MSP2 PANEL This optional control pa[...]

  • Page 7

    NEW WIRE DRIVE ADV ANT AGES • Four gear driven rolls. No tools needed to snap rolls on or off. Each roll has two grooves of the same size to double feed life. • Revolutionary Split Wire Guide precisely aligns and supports wire through the entire system. Maximizes support and minimizes problems. • Two piece split wire guide construc- tion prov[...]

  • Page 8

    MAGNUM GUNS The following guns come pre-assembled with liner and gun connector that is compatible with the Tweco #2-#4 gun receiver bushing (K1500-2). They con- nect directly to the standard Power Feed 10 and 10 Dual. Gun cables are 15 ft. length: K471-21 Magnum 400 .035-.045 K471-22 Magnum 400 .052-1/16” K471-23 Magnum 400 1/16-5/64” K497-20 M[...]

  • Page 9

    4 Roll, and Split Wire Guide Solid Steel Wire, Smooth V Groove .023-.030 (0.6-0.8mm) Solid KP1505-030S .035 (0.9mm) Solid KP1505-035S .040-.045 (1.0-1.2mm) Solid KP1505-045S .052 (1.4mm) Solid KP1505-052S 1/16” (1.6mm) Solid KP1505-1/16S Cored Steel Wire, Knurled V Groove .030-.035 (0.8-0.9mm) Cored KP1505-035C .040-.045 (1.0-1.2mm) Cored KP1505-[...]

  • Page 10

    10 RECOMMENDED OPTIONS SPINDLE ADAPTER For 14 lb. (6 kg) Innershield Coils Permits 14 lb. (6 kg) Innershield electrode coils to be mounted on 2” (51mm) O.D. spindles. Order K435. COIL ADAPTER 60 lb. Coil Adapter Adapts 60 lb. Lincoln coils of electrode to 2” (51mm) spindle. Order K1504-1. K363P K1504-1 Water Connection Kit Includes quick connec[...]

  • Page 11

    Caster Kit - Light Duty Mounts to the wire reel stand on the Power Feed 10 and Power Feed 10 Dual. Allows for easy movement of wire feeder. Order K1556-1. Insulated Lift Bail Allows the entire wire feeder to be hung from a crane or hook. Order K1555-1. (Power Feed 10 only.) Undercarriage Includes mounting frame, front cast- ers, rear wheels and han[...]

  • Page 12

    THE LINCOLN ELECTRIC COMPANY Local Sales and Service through Global Subsidiaries and Distributors Cleveland, Ohio 44117-1199 U.S.A TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com CC/CV Welders E5.160 12/99 DISTRIBUTED BY: SOFTW ARE Wave Designer Software Wave Designer software allows you to program your own waveforms. It puts [...]