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Lincoln Electric WELDING POWER SOURCES AC-225-S manual

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Table of contents for the manual

  • Page 1

    1 AC-225-S & AC/DC 225/125 WELDING POWER SOURCES FUENTES DE PODER DE SOLDADURA SOURCES DE COURANT DE SOUDAGE IMT237-N December , 2010 Contents . . . . . . . . . . . . . . . . . . . . . Page Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Installation and Operating Instructions for AC-225-S and AC/DC 225/125 . . . . . .[...]

  • Page 2

    2 ( -"$ $  0(%+) &(%** /%+( )" $ %*() (%# &%))" )(%+) $ +(/ %(  * !& "($ - /  & #!( -( () )%[...]

  • Page 3

    3 "*( $ #$* ") =1I 2541>75B?EC 3.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and weldingmachines 3.b. EMF fields may interfere with some pacemakers, and welde[...]

  • Page 4

    4 )*/ )+( )L+(*L -"$ )& (!) 31> 31EC5 69B5?B 5H@<?C9?> 4.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that weld- ing sparks and hot materials from welding can easily go[...]

  • Page 5

    5 )*/ )+( )L+(*L  "   * (   )  %  ! 3 1 > ; 9 < <  5.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet cloth- ing. Wear dry , hole-free gloves to insulate hands.[...]

  • Page 6

    +#)$)) 31> 25 41>75B?EC 6.a. W elding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. -85> G5<49>7 G9D8?[...]

  • Page 7

    7 %&( *$ $)*(+*%$) >@ED&?G5B 1>4 B?E>49>7 ?>>53D9?>C Before starting the installation, check with the power compa- ny to be sure your power supply is adequate for the voltage, amperes, phase and frequency specified on the welder nameplate. Also, be sure the planned installati[...]

  • Page 8

    8 CONNECT TO A SYSTEM GROUND- ING WIRE. SEE THE UNITED ST A TES NATIONAL ELECTRICAL CODE AND/OR LOCAL CODES FOR OTHER DETAILS AND MEANS FOR PROPER GROUNDING. CONNECT TO HOT WIRES OF A THREE-WIRE, SINGLE PHASE SYSTEM OR TO ONE PHASE OF A TWO OR THREE PHASE SYSTEM. } DD1389>7<53DB?45 12<5 D? ?<45B 45>D96ID[...]

  • Page 9

    6. Deslice el mango a su posición y asegúrelo con el tornillo hasta que esté fijo. El extremo roscado del tornillo pasará por el interi- or del mango y la cabeza del tornillo entrará completamente en el mango. *9@? &?BD15<53DB?4? 3?>=1>7? B54?>4514? IB52?B45C 1. Quite el tornillo de montaje del man[...]

  • Page 10

    10 <53DB?451>4 -?B;12<5 (5@<135=5>D Substitution of cables with larger sizes requiring connections to be made internally is not recommended. Connections for additional lengths or larger sizes should be properly made externally . Lincoln Electric QD (Quick Disconnect) connec- tors are available for this purpose. If e[...]

  • Page 11

    11 9B3E9DB51;5BC AC/DC models above Code 8800 have an internal circuit breaker to prevent overheating when welding on DC. The breaker will trip and shut off the DC welding output if the duty cycle is exceeded or if the cooling air flow is blocked. The cooling fan will continue to run and the DC welding output will automatically come on whe[...]

  • Page 12

    12 )5<53D9>7<53DB?45C Which electrode is best for the particular job . . . how do you use it? These are important questions because the cost, quality , and appearance of your work depends on proper electrode selection and application. MILD STEEL ELEC- TRODES may be classified into the following groups: %ED?6&?C9D9?>?[...]

  • Page 13

    13 #?D9?>C #1>9@E<1D9?> depends on the joint. Some of the common motions are shown below. #?EF5=5>DC "1 =1>9@E<1D9?> dépend de l'assemblage. Certains des mouvements courants sont illustrés ci-après. Vue latérale Départ Utiliser la méthode de soudage «à pas de pèlerin» quand la déformation pose un p[...]

  • Page 14

    14 • Fleetweld® 35 • Jetweld® 1 • Blue Max® 2100 • Red Baron® 309/309L MR • Red Baron® 308L MR • Wearshield® ME • Wearshield® MI • Wearshield® BU • Wearshield® Mangjet® • Wearshield® ABR • Ferroweld® • Softweld® 99 Ni >449D9?>D? D85<53DB?45C "9CD542?F5D85 ?>5C[...]

  • Page 15

    15 EDD9>7? >?D 5H3554D85 EDI I3<5` )55 @175 The arc welder and the electrode can be used for cutting steel and cast iron. Follow this procedure: 1. Use 1/8” (3.2mm) or 5/32" (4.0mm) Fleetweld 180 electrode. 2. Set welder on maximum (225 amps). 3. Hold long arc on edge of metal, m[...]

  • Page 16

    16 ?G* ? +C5 &1BDC"9CD 1. Refer to the appropriate drawing to the right. 2. Find the part on the drawing. 3. Using the item number from the drawing find the part name and description in the table. 4. Get the welder code number found on the nameplate. 5. Order the part from The Lincoln Electric Company , or from a Lincoln Fie[...]

  • Page 17

    17 2 1 3 BELOW CODE 6300 ON LY and Codes 6342, 6343 & 6453 13 1 4A 1 4B 15 15A 15B 5 6 7 8 29 2 1 6 16A 1 7 18 2 0 2 6 21 22 2 3 2 5 11 1 0 9 9A 2A 2 1 3 BELOW CODE 6300 ON LY and Codes 6342, 6343 & 6453 13 1 4A 1 4B 15 15A 15B 5 6 7 8 29 2 1 6 16A 1 7 18 2 0 2 6 21 22 2 3 2 5 1 1 1 0 9 9A 2A Item Description F19<912<5)5BF935[...]

  • Page 18

    18 - ($$  ,)%  &(+%$  **$*%$ - ($+$  *$K_% )@1>9C8 B5>38 5B=1> &?BDE7E5C5 1@1>5C5 89>5C5 !?B51> B1293 • Do no t t ou ch el ec tr ic al ly li v e p art s o r el ec tr ode wi th sk in or w et cl oth in g. • Insu late y ourse lf from work an d gr ound[...]

  • Page 19

    19 - ($$  ,)%  &(+%$  **$*%$ - ($+$  *$K_% )@1>9C8 B5>38 5B=1> &?BDE7E5C5 1@1>5C5 89>5C5 !?B51> B1293 • T urn po wer of f befor e servic ing. • Desc onectar el cable de al i- ment ación de pod er de la máqui na ant es de inici ar cualqu ier servi[...]

  • Page 20

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 441 17-1 199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www .lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]