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Lincoln 1400 Series manual

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Table of contents for the manual

  • Page 1

    1450DomExptSvc REV: 9/25/08 SER VICE MANUAL (DOMESTIC AND INTERNATIONAL) IMPINGER CONVEYOR OVENS MODEL 1400 SERIES ADV ANT AGE Lincoln Foodservice Products, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Phone : (800) 374-3004 U.S. Fax: (888) 790-8193 • Int’l Fax: (260) 436-0735 Technical Service Hot Line (800) 67[...]

  • Page 2

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 2 T ABLE OF CONTENTS TABLE OF CONTENTS .......................................................................................................................................................... 2 SEQUENCE OF OPERATION ...........................................................[...]

  • Page 3

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 3 SEQUENCE OF OPERATION MODEL 1450 / 120 VAC / 60 HZ / NATURAL GAS MODEL 1451 / 120 VAC / 60 HZ / LP GAS MODEL 1480 / 120 VAC / 60 HZ / TOWN GAS POWER SUPPLY Electrical power is supplied to the oven by a three-co nductor cordset. Voltage from the black conductor to white co [...]

  • Page 4

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 4 energized, the normally open cont act s cl ose, energizing the main fan motor and coolin g fan. Closing the main fan switch also su pp lies po wer to the conveyor control and the centrifugal switch of the main fan motor. HEAT CIRCUIT Closing the on/off switch supplies 120 V [...]

  • Page 5

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 5 SEQUENCE OF OPERATIONS MODEL 1456 / 220-240 VAC / 50 HZ / NATURAL G AS MODEL 1457 / 220-240 VAC / 50 HZ / L.P. GAS MODEL 1474 / 220-240 VAC / 50 HZ / NATURAL G AS MODEL 1475 / 220-240 VAC / 50 HZ / L.P. GAS MODEL 1476 / 220-240 VAC / 50 HZ / TOWN GAS POWER SUPPLY Electrica[...]

  • Page 6

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 6 SCHEMATIC 1450 / 1451 / 1480[...]

  • Page 7

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 7 SCHEMATIC 1452 / 1453[...]

  • Page 8

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 8 SCHEMATIC 1454 / 1455[...]

  • Page 9

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 9 SCHEMATIC 1456 / 1457[...]

  • Page 10

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 10 SCHEMATIC 1474 / 1475 / 1476[...]

  • Page 11

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 11 TROUBLESHOOTING GUIDE GAS OVENS IMPINGER ADVANTAGE SERIES SYMPTOM POSSIBLE CAUSE EVALUATION Incoming Power Supply Check breakers, reset if required. Call P owe r Co. if needed (Export Ovens) For some export ovens , there is a control circuit step- down transformer. This t[...]

  • Page 12

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 12 Centrifugal Switch of Burner Blower Motor Check for 24 VAC output from seconda ry of transformer. If voltage is present, check for 24 VAC at pin 6 and ground on ignition control. If the burn er blower motor is running and there is no voltage at pin 6 and the ground on the i[...]

  • Page 13

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 13 Thermocouple Probe Remove thermocouple lea ds from the te mperature control board, and measure the millivolt output of these leads. Refer to charts on pa ge 25 in the adjustment section for proper readings. Temperature Control Turn temperature control di al to full "[...]

  • Page 14

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 14 DC Motor Control Board Check for 120 VAC input to the control board at terminals L1 and L2. If not present, check the oven fan switch and wiring ba ck to 3 amp fuse and then back to power source if ne ce ssary. If 120 VAC is present at L1 and L2, check both fuses on co ntro[...]

  • Page 15

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 15 Gas Pressure Switch This switch is located inside the gas valv e and sh ould close when gas pressure is prese nt. WITH POWE R OFF: remove 3 prong plug (on gas valve ) and measure continuity between terminals 2 and 3.NOTE: Remove insulation pad below plu g to re ad numbers[...]

  • Page 16

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 16 Flame Sensor To check for flame se nsor operation, co nnect a digital multimeter (capable of meas uring D.C. micro amps) between the flame sensor wi re a nd Ignition Control. Sensor current from sensor control is 3 micro amp s minimum. If these readings are not achieved rep[...]

  • Page 17

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 17 Thermocouple Probe Remove thermocouple lea ds from the te mperature control board and measure the millivolt output of these leads. Refer to chart on Page 25 for pr oper readings. If the thermocouple probe checks good, replace temperature control. Flame Monitor Check for 2[...]

  • Page 18

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 18 TROUBLESHOOTING GUIDE ELECTRIC OVENS IMPINGER ADVANTAGE SERIES SYMPTOM POSSIBLE CAUSE EVALUATION Incoming Power Supply Check breakers/Reset if required. Call Power Co. if needed. Oven Fan Fuse Check and/or Repla ce Fuse Holder Check and/or Repla ce Fan Switch 1454-1455 Chec[...]

  • Page 19

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 19 Temperature Control Board Check for 12 0 VAC input to temperature control board. If not present, check wiring from Hi-Limit to temperature control board. Turn the tem peratu re adjustment dial to the maximum temperature position . Check for 120 VAC at coil of mercury cont[...]

  • Page 20

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 20 Conveyor Gear Motor If DC voltage is present A+ and A- and the motor does not run, first check the mini breaker and then the conveyor. Refer to the nex t possible cause. Ch eck motor brushes for excessive or abnorm al wear, replace as needed. Check the lead s to the motor f[...]

  • Page 21

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 21 REMOVAL INSTALLATION & ADJUSTM ENTS IMPINGER ADVANTAGE SERIES CAUTION! BEFORE REMOVING OR INSTALLING ANY COMPONENT IN THE IMPINGER OVEN BE SURE TO DISCONNECT ELECTRICAL POWER AND GAS SUPPLY MOTOR, MAIN FAN 1. Shut off power at main breaker. 2. Remove louvered motor co[...]

  • Page 22

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 22 CAPACITOR, MOTOR 1. Shut off power at main breaker. 2. Remove motor cover from back of oven. 3. Discharge capacitor. 4. Remove and replace. RELAY, D.P.S.T. 1. Shut off power at main breaker. 2. Remove control panel top and fro nt cover. 3. Remove cover from relay box. 4. Di[...]

  • Page 23

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 23 B URNER BLOWER MOTOR - REPLACEMENT 1. Shut off power at main breaker. 2. Remove control panel top and fro nt cover. 3. Unplug motor connector. 4. Remove three (3) screws from blo wer tube at burner housing. 5. Remove air shutter assembly from old motor for inst allation o[...]

  • Page 24

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 24 FRONT VIEW MANIFOLD ADJUSTMENT SCREW LOCATED UNDER COVER SCREW TOP VIEW PILOT LINE CONNECTION MANIFOLD PRESSURE ADJUSTMENT CONNECTION MANIFOLD ADJUSTMENT SCREW LOCATED UNDE R COVER SCREW MANIFOLD PRESSURE - ADJUSTMENT 1. Remove control panel top and fro nt cover. 2. WITH EL[...]

  • Page 25

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 25 BURNER IGNITOR 1. Shut off power at main breaker. 2. Remove control panel top and fro nt cover. 3. Remove burner assemb ly. (SEE "BURNER ASSY.") 4. Remove pilot shield and pilot shield extensio n. 5. Remove burner igniter. 6. Reassemble in reverse ord er (spa rk[...]

  • Page 26

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 26 BURNER CONTROL TRANSFORMER -REPLACE MENT 1. Shut power off at main breaker. 2. Remove control panel top and fro nt cover. 3. Remove two (2) wire s on primar y side, note color and location. 4. Remove two (2) wires on seco ndary side, note color and location. 5. Remove two ([...]

  • Page 27

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 27 HALL EFFECT SENSOR - REPLACEMENT 1. Shut off power at main breaker. 2. Remove control box cover. 3. Remove three- (3) wire co nnector from hall effect sensor board. 4. Remove two (2) screws fro m conveyor drive motor. 5. Remove sensor board from mounting b racket. 6. Reas[...]

  • Page 28

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 28 THE FOLLOWING ITEMS ARE USED IN THE MODE L 1456, 1457, 1474, 147 5, 1476 IMPINGER OVENS AIR PRESSURE SWITCHES - REPL ACEMENT AND ADJUSTMENT 1. Remove control panel top. 2. Disconnect wires from switch ma king note of wire number and location for reinstallation. 3. Remove ai[...]

  • Page 29

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 29 IGNITION CONTROL - REPLACEMENT 1. Remove control panel top and fro nt cover. 2. Depress two (2) locking clips on front cover of relay. 3. Remove control portion of relay by pulling straight out (rocking motion). 4. Remove wires from plug-in terminal strip, note wire numbe[...]

  • Page 30

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 30 GENERAL – 1450 SERIES LETTER PART # DESCRIPTION A 369003 Door Hinge B 369110 Access Window Assy. C 369337 Retainer (Old Style) 369929 Retainer (New Style) D 369828 Handle, Spacer E 369209 Latch & Strike F 369310 Screw 6-32 x 3/16” G 369308 Access Window Assy. Bottom[...]

  • Page 31

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 31 GENERAL - 1450 SERIES BLOW-UP[...]

  • Page 32

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 32 CONTROL BOX – 1450, 1451, 1480 LETTER PART # DESCRIPTION A 369012 Fuse Holder B 369014 Fuse, 1 0 AMP C 369013 Fuse, 3 AMP D 369872 Instruction Plate E 369805 Switch, On/Off F 369809 Conveyor Control Pot. G 369507 Cooling Fan Thermostat H 369154 .7 AMP Circuit Breaker J 36[...]

  • Page 33

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 33 CONTROL BOX – 1450, 1451, 1480 BLOW-UP[...]

  • Page 34

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 34 CONTROL BOX – 1452, 1453 LETTER PART # DESCRIPTION A 369129 Fuse Holder B 369166 Fuse, 1 0 AMP C 369013 Fuse, 3 AMP D 369012 Fuse Holder E 369804 Knob, Clear Skirt F 370139 Instruction Pl ate G 369805 Switch, On/Off H 369507 Cooling Fan Thermostat I 369119 Fuse Holder, 60[...]

  • Page 35

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 35 CONTROL BOX – 1452, 1453 BLOW-UP[...]

  • Page 36

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 36 CONTOL BOX – 1454, 1455 LETTER PART # DESCRIPTION A 357107 Fuse Holder B 369014 Fuse, 10 AMP C 369013 Fuse, 3 AMP D 370137 Label, Front Panel E 369804 Knob, Clear Skirt F 369432 Switch, On/Off G 369507 Cooling Fan Thermostat H 369119 Fuse Holder, 60 AMP I 369134 Fuse, 50 [...]

  • Page 37

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 37 CONTROL BOX – 1454, 1455 BLOW-UP[...]

  • Page 38

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 38 CONTROL BOX – 1456, 1457, 1474, 1475, 1476 LETTER PART # DESCRIPTION A 369378 Cooling Fan B 369809 Conveyo r Control Pot. C 357107 Fuse Holder D 369014 Fuse, 10 Amp E 369013 Fuse, 3 Amp F 369804 Knob, Clear Skirt G 369432 Switch, On/Off H 369507 Cooling Fan Thermostat I 3[...]

  • Page 39

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 39 CONTROL BOX – 1456, 1457, 1474, 1475, 1476 BLOW-UP[...]

  • Page 40

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 40 OVEN BACK, GAS – ELECTRIC LETTER PART # DESCRIPTION A 369808 Cover, Moto r (Gas Ovens) 370140 Cover, Motor (Electri c Ove ns) B 369800 Motor, Main Fan (60 Hz) 369214 Motor, Main Fan (50 Hz) C 369033 Motor Clamp D 369215 Motor Support Assy. E 369192 Cap acitor 7.5 MFD F 36[...]

  • Page 41

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 41 OVEN BACK, GAS – ELECTRIC BLOW-UP[...]

  • Page 42

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 42 CONVEYOR – 1450 SERIES LETTER PART # DESCRIPTION 369830 Complete Conveyor A 369816 Conveyor Belting 370092 Conveyor Belting, 1 Foot Section B 369825 Retaining Ring C 369813 Conveyor Bearing Block D 369314 Roll, Conveyor, Notched E 369812 Conveyo r Idler Shaft F 369160 Con[...]

  • Page 43

    Impinger I – 1400 Series Advantage Service Manu al – Dom & Int’l 43 CONVEYOR 1450 SERIES BLOW-UP[...]

  • Page 44

    Impinger I – 1400 Series Advantage Service Manu al - Dom & Int’l 44 Lincoln Foodservice Products, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Telephone: (260) 459-8200 U.S. Facsimile: (888) 790-8193 Int’l Facsimile: (260) 436-0735 Technical Service Hotline: (800) 678-9511 www.lincolnfp.com[...]