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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Lincoln 1634-000-EA, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Unfortunately, only a few customers devote their time to read an instruction of Lincoln 1634-000-EA. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
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First and foremost, an user manual of Lincoln 1634-000-EA should contain:
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Table of contents for the manual
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Page 1
1600expad v REV: 1/8/07 SER VICE MANU AL (INTERN ATION AL) IMPING ER CONVEYOR OVENS LOW PROFILE 1600 INTERNATIONAL ADVANTAGE Lincoln Foo dservice Products, LLC 1111 North Hadley Road Fort W ayne, Indiana 46804 United States of America Phone: (800 ) 374-3004 U.S. Fax: (888 ) 790-8193 • Int’l Fax: (26 0) 436-0735 Technical Service Hot Line (800) [...]
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Page 2
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 2 SERVICE AND PARTS MANUAL 1600 INTERNAT IONAL ADVANTA GE SEQUENC E OF OP ERAT IONS ....................................................................... ....................... 3 SCHEMAT IC ....................................................................... ........[...]
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Page 3
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 3 SEQUENC E OF OP ERATIO NS MODEL 16 33-000-E A 230 VA C 50HZ N ATUR AL GAS MODEL 16 34-000-E A 230 VA C 50HZ L.P. GA S POW ER SUPPLY Electrical po wer to b e supplied to the ove n b y a three conduct or service . Brown conduc tor is h ot Blue conduc tor is neu tral. Green[...]
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Page 4
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 4 Adjustm ents of the s peed control potentiom eter will change r esistance at term inals P1 a nd P2 var ying the D C voltage to the m otor. The speed of the co nveyor m otor will increase or decrease as the DC volta ge from the board increases or d ecreases res pectivel y[...]
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Page 5
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 5 SCHEMATIC MODELS 1633-000-EA AND 1634-000-E A[...]
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Page 6
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 6 TROUBLESHOOTING GUIDE MO DEL 16 33-000 EA NATURAL GAS 23 0 VAC 50 HZ 1 PH ASE MO DEL 16 34-000-E A L.P. GAS 230 V AC 50 HZ 1 PHASE NOTE: When che cking components on l eft side of unit, be sure to chec k for proper connections in power connector, ( marked P. C. on sche m[...]
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Page 7
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 7 Fuse holder Check , replace if nec essary. Gas press ure switch Check for supply voltage to neutral (internal to g as val ve) on both sides of switch. If v oltage is present on o ne side of switch onl y, check the following. C heck for proper gas pressur e suppl y to gas[...]
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Page 8
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 8 replace the s park generator. If there is visible dam age to t he igniter/s ensor assembl y, replace. Also chec k for fr ayed or dam aged wires in burner tube . Gas valve Check f or supply voltage to gas val ve. If there is n o voltage pr esent, chec k reset button, ch e[...]
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Page 9
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 9 as needed. Tem perature regulat ion If supply volt age is prese nt on th e valve tem perature c ontrol boar d at the l oad term inals #7 and #8, ch eck for voltage at temper ature regulati on val ve. If voltage is pr esent, l isten for valv e to open and c lose. Also, c [...]
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Page 10
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 10 gear m otor and the m otor does not r un, f irst check the mini bre aker and th en the con ve yor. Refer to the next poss ible caus e. Check the leads to t he m otor for evidenc e of any shorts or opens , and eac h lead to ground. Check motor brus hes . Fro m the top of[...]
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Page 11
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 11 secondar y readings ar e not ac hieved, replace trans form er. Tem perature displa y If proper volt age is pres ent at ter m inals 1,2, and 3 o n tem perature displ ay, but but the displ ay is not l ighted, rec heck all connectio ns for tightness . If temper ature displ[...]
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Page 12
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 12 REMOVAL, INSTALLA TION & AD JUSTMENTS MODEL SE RIES 1633-000-EA , 1634-000-EA CAUTION ! BEFORE R EMOVING OR INST ALLING ANY COM PONENT IN T HE IMPINGER O VEN B E SURE T O DISCON NECT ELECT RICAL POW ER AND GA S SUPPL Y. IGNITIO N CONT ROL – REPLACE MENT A. Rem ove[...]
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Page 13
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 13 CONVEYOR CO NT ROL BOARD – CALIBR ATIO N A. Connect digit al volt m eter t o the hall ef fec t sensor. Black meter lead co nnected t o black hall effec t sensor lead, re d m eter lead to white hall affec t sensor lead. B. Turn c onveyor contro l knob fully counter clo[...]
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Page 14
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 14 F. Disconnect pipe uni on just abo ve gas v alve and r em ove assem bly. G. Reassem ble in rever se order (check all pipe fitt ings for leak s ). After assem bled check for proper adjus tm ent of gas pres sure switch, 1 0 on d ial for natura l gas, 27 f or L.P. gas, and[...]
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Page 15
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 15 E. Rem ove assem bly and repl ace m ain orifice. F. Reassem ble in rev erse ord er and chec k s ystem opera tion. NOT E: Check all gas line fittings f or leak s. TEMPERAT URE CONT ROL POT ENT IOMET ER – REPL ACEMENT A. Rem ove control box co ver. B. Loosen sc rew and [...]
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Page 16
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 16 CAPACITO R, MAIN F AN MO TOR – REPLACEMEN T A. Rem ove appropriate co ntro l box cover. B. Rem ove 2 wires fr om capac itor, note wire n um ber and locat ion. C. W ARNING: Capacitor has a s tored charge, dischar ge bef ore hand ling or testin g. D. Cut 2 tyraps sec ur[...]
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Page 17
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 17 H. ( note location of fan blade for reinstal lation ) I. Loosen lock nuts on co ne. Rem ove 2 m ounting bolts and rem ove m otor f rom J. back assem bly. K. Rem ove 4 hex head s crew s from motor mount br ack et. Remove m otor m ount from motor and reinstall on new m ot[...]
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Page 18
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 18 The f ollowing chart l ists the therm oc ouple millivolt readings f rom 200 ° F to 600 ° F. O V E N T E M P 200° F 250° F 300° F 325° F 350° F 400° F 425° F 450° F 500° F 550° F 600° F J 90° F 3.26 4.77 6.30 7.06 7.83 9.37 10.14 10.91 12.46 14.00 15.53 U 8[...]
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Page 19
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 19 This page in tentionally left blank.[...]
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Page 20
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 20 GENERAL PART S ADVANTAGE SERIES LETT ER PART # DESCRIPT ION A 369110 Acces s windo w assem bly B 369929 W indow retainer C 369926 W indow frame bottom D 369925 Glass, acces s windo w E 369927 W indow fram e, top F 369930 Scre w, 10-32x1/4 G 369211 Thum b scr ew H 369058[...]
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Page 21
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 21[...]
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Page 22
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 22 CONTROL BOX, RIGHT PA RTS 1633-000-EA, 1634-000-EA LETT ER PART# DESCRIPTION A 3691 58 Sprocket, 10 t ooth B 3697 05 Therm ocouple C 369757 Main orifice, Nat. 369758 Main orific e, L.P. D 370186 Solenoid valve E 3695 90 Igniter/sensor as sy. F 369937 Venturi, Nat. 36977[...]
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Page 23
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 23[...]
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Page 24
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 24 CONTROL BOX, LEFT PA RTS 1633-000-EA, 1634-000-EA LETT ER PART# DESCRIPTION A 3697 06 Therm ocouple with ex tension B 3695 07 Therm ostat, cooling f an C 369431 Thermos tat, control box hi- lim it D 369573 Ignition control E 3697 71 Reset switch , ignition c ontrol F 35[...]
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Page 25
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 25[...]
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Page 26
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 26 OVEN BACK PARTS 1633-000-EA , 1634-000-EA LETT ER PART# DESCRIPTION A 3695 47 W ire form thermos tat bulb B 3697 24 Fan, clock wise rotatio n C 369776 Fan shroud D 369777 Stand-off E 3697 78 Rear wall as sy. F 369761 Motor mount G 369759 Motor, main fan 2 20/240 V 50 Hz[...]
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Page 27
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 27[...]
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Page 28
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 28 CONVEYOR PARTS 1633-000-EA , 1634-000-EA LETT ER PART# DESCRIPTION 369830 Com plete conve yor A 3698 16 Conve yor belting B 3698 25 Belt, 1ft. secti on C 369813 Conveyor bearin g block D 369314 Roll, conve yor, notched E 3698 12 Conve yor idler shaf t F 369160 Conveyor [...]
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Page 29
Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 29[...]
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Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 30 This page in tentionally left blank.[...]
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Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 31 This page in tentionally left blank.[...]
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Low Prof ile – 1600 Ad vantage S eries Ser vice Man ual – Intern ational 32[...]