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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Lincoln 1921, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Lincoln 1921 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Lincoln 1921. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Lincoln 1921 should contain:
- informations concerning technical data of Lincoln 1921
- name of the manufacturer and a year of construction of the Lincoln 1921 item
- rules of operation, control and maintenance of the Lincoln 1921 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Lincoln 1921 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Lincoln 1921, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Lincoln service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Lincoln 1921.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Lincoln 1921 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
DTFs vcman REV 1/5/07 SER VICE M ANUA L DUAL TECHNO LOGY FI NISHER MODEL 1920 SERIES Lincoln Foo dservice Products, LLC 1111 North Hadley Road Fort W ayne, Indiana 46804 United States of America Phone : (800) 374 -3004 U.S. Fax: (888 ) 790-8193 • Int’l Fax: (260 ) 436-0735 Technical Service Hot Line (800) 6 78-9511 www.lincolnfp. com[...]
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Page 2
DTF – 1920 Series Ser vice Manual 2 SEQUENCE OF OPERA TION DUAL TECHNOLOGY FINISHER 1921 208VAC 60 HZ. 3 PHASE 1922 240VAC 60 HZ. 3 PHASE POW ER SUPPLY Electrical po wer to be s upplied to t he oven b y a four conductor service f or three ph ase. Black conduc tor is hot. Red conductor is hot. Orange con ductor is hot Green cond uctor is groun d. [...]
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Page 3
DTF – 1920 Series Ser vice Manual 3 SCHEMATIC DI A GR AM MODEL 1921 S/N 8001207 and Below[...]
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Page 4
DTF – 1920 Series Ser vice Manual 4 SCHEMATIC DI A GR AM MODEL 1922 S/N 8001207 and Below[...]
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Page 5
DTF – 1920 Series Ser vice Manual 5 SCHEMATIC DI A GR AM MODEL 1921 / 1922 S/N 8001208 a nd Above[...]
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Page 6
DTF – 1920 Series Ser vice Manual 6 TROUBLESHOOTING GUIDE 1921 208 VAC 60 HZ. 3 PHASE 1922 240 VAC 60 HZ. 3 PHASE SYMPTO M POSSIBLE CAUSE EVALUAT ION Oven fan wi ll not run Incom ing power suppl y Check circuit break ers. Reset if requ ired. Ca ll power co. if needed. Fuses, 10 Amp, m otor and controls Check , replace if neces sary. Fuse holder C[...]
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Page 7
DTF – 1920 Series Ser vice Manual 7 Control transf orm er Check for 208/240VAC suppl y to the prim ary of the control trans former . If no voltage is present, tr ace wiring bac k to the m ain power switc h. If voltage is present, ch eck for 24VA C at the tr ansform er secondar y. If there is prim ar y voltage, but no s econdary voltage, rep lace [...]
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Page 8
DTF – 1920 Series Ser vice Manual 8 a digital m ultimeter. The elem ent resistance should be as follo ws: 208V – 43 o hms approx. 240V – 57 o hms approx. Replace heat ing elem ents as nee ded. No Infrared H eating Main fan m otor Check for main f an operation. If it is not operating, r efer to “Oven f an will not run” . Air pressure s wit[...]
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Page 9
DTF – 1920 Series Ser vice Manual 9 Switch, Main Power W ITH POW ER OFF: Check c ontinuity bet ween switch term inals. Replace s witch as needed. Control transf orm er Check for supply voltag e to the prim ar y of the c ontrol transform er. If no voltage is present, trace wiring back to the oven power rela y. If voltage is present, c heck f or 24[...]
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Page 10
DTF – 1920 Series Ser vice Manual 10 REMOVAL, INSTALLA TION A ND ADJUSTMENT DUAL TECHNOLOGY FINISHER CAUTION! BEFORE RE MOVING OR INSTALLING ANY COMP ONENT IN THE DUAL TECHNOLOGY FINISHER, B E SURE TO DISCONNECT T HE ELECTRICAL POWER SUPP LY. MOTOR, MAIN F A N - REP LACEMENT 1. Shut off po wer at main breaker. 2. Remove conveyor and finger assemb[...]
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Page 11
DTF – 1920 Series Ser vice Manual 11 CIRCUIT BRE AKER, MA IN MO TOR - REPLACEMENT 1. Shut off po wer at main breaker. 2. Remove rea r cover. 3. Remove wires f rom appropriate circuit brea ker and mark wires for reassembly. 4. Remove mount ing nut from circuit breake r and remove circuit brea ker. 5. Reassemble in reverse order and check system op[...]
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Page 12
DTF – 1920 Series Ser vice Manual 12 CAPACITOR, CONVE YOR MOTOR – REPL A CEMENT 1. Shut off po wer at main breaker. 2. Remove contro l box top. Remove tube from air pressure switch. 3. Remove wiring from air pressure switch a nd conveyor motor capac itor and mark all wires fo r reassembly. 4. Remove two screws an d remove air pre ssure switch/c[...]
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Page 13
DTF – 1920 Series Ser vice Manual 13 THERMOC OUPLE ME ASUREMENT TEMPERAT URE ( ° F) D.C. MILLI VOLTS 200 ° 2.8 250 ° 4.0 300 ° 5.1 350 ° 6.0 400 ° 7.1 450 ° 8.2 500 ° 9.3 550 ° 10.4 600 ° 11.5 THERMOSTAT, HI-LIMIT – REPLACEMENT 1. Shut off po wer at main breaker. 2. Remove rea r cover, remove right side heating element cover. 3. Remov[...]
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Page 14
DTF – 1920 Series Ser vice Manual 14 voltage (120/240 ) and frequency (50Hz./60 Hz.). After the ne w control is installed, the control will need to be initialized. To initia lize the new control, p ress and hold the two center buttons on the front control panel. After the oven sta rts, release the but tons, the control is now initialized. Rea sse[...]
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Page 15
DTF – 1920 Series Ser vice Manual 15 This page in tentionally left blank.[...]
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Page 16
DTF – 1920 Series Ser vice Manual 16 GENERAL VIEW MODEL 1921, 1922 A 370438 Finger housing, lower B 370441 Columnating plate, lo wer C 370443 Finger cover, lower left. Ma rked ‘LS’ D 370444 Finger cover, lower right. Ma rked ’RS’ E 370445 Front element cover F 370446 Front cover G 370447 Finger cover, upper H 370442 Columnating plate, upp[...]
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Page 17
DTF – 1920 Series Ser vice Manual 17[...]
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Page 18
DTF – 1920 Series Ser vice Manual 18 CONTROL BOX VIEW MODEL 1921, 1922 A 369432 Switch, on/off B 370456 Label, control panel C 370457 Front panel D 369460 Spring, compression E 369413 Drive key F 369410 Coupling sleeve G 370106 Washer H 350259 Screw I 370458 Heating element, Infrared – 2 08VAC 370460 Heating element, Infrared – 2 40VAC J 3704[...]
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Page 19
DTF – 1920 Series Ser vice Manual 19[...]
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Page 20
DTF – 1920 Series Ser vice Manual 20 REAR VIEW MODEL 1921, 1922 A 370466 Timer, cool down, 30 minu te B 369422 Relay, main fan C 370467 Thermocouple D 370468 Cover, heating element E 370469 Motor mount F 370470 Motor, main fan S/N 800120 7 and Below 4060485 Motor, main fan S/N 8001208 and Abo ve G 370468 Cover, heating element H 370471 Cooling fa[...]
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Page 21
DTF – 1920 Series Ser vice Manual 21[...]
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Page 22
DTF – 1920 Series Ser vice Manual 22 CONVEYOR MODEL 1921, 1922 S/N 8001199 and B elow A 370477 Crum b pan, right B 370478 Crum b pan, left C 370440 Fra me, conveyor D 370479 B elt, conveyor E 370480 B racket, conveyor bearing F 370481 Fla nged bearing, co nveyor G 370482 S haft, idler H 369515 Dri ve sprocket I 369952 Co nnecting link, co nvey or[...]
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Page 23
DTF – 1920 Series Ser vice Manual 23 CONVEYOR MODEL 1921, 1922 S/N 8001200 and A bove A 370477 Crum b pan, right B 370478 Crum b pan, left C 370529 Fra me, conveyor D 370479 B elt, conveyor E 370480 B racket, conveyor bearing F 370481 Fla nged bearing, co nveyor G 370482 S haft, idler H 369515 Dri ve sprocket I 369952 Co nnecting link, co nvey or[...]
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Page 24
DTF – 1920 Series Ser vice Manual 24[...]