English dropdown-ico

Lincoln 3270-2 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Lincoln 3270-2, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Lincoln 3270-2 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Lincoln 3270-2. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Lincoln 3270-2 should contain:
- informations concerning technical data of Lincoln 3270-2
- name of the manufacturer and a year of construction of the Lincoln 3270-2 item
- rules of operation, control and maintenance of the Lincoln 3270-2 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Lincoln 3270-2 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Lincoln 3270-2, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Lincoln service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Lincoln 3270-2.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Lincoln 3270-2 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    X2svcm anual REV: 1/8/07 SER VICE M ANU AL (DOMESTIC & I NTERN ATION AL) IMPING ER X2 OVENS WITH ANA LOG CO NTROLS MODEL 3240-2, 3262-2, 3270-2 Lincoln Foo dservice Products, LLC 1111 North Hadley Road Fort W ayne, Indiana 46804 United States of America Phone : (800) 374 -3004 U.S. Fax: (888 ) 790-8193 • Int’l Fax: (260 ) 436-0735 Technical[...]

  • Page 2

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 2 SEQUENCE OF OPERATION IMPINGER X2 OVENS 3240-2* 120/230VA C 60 HZ. 1 PHASE 3240-2* 120/230VA C 60 HZ. 3 PHASE 3262-2* 120/230VA C 60 HZ. 1 PHASE 3262-2* 120/230VA C 60 HZ. 3 PHASE 3270-2* 120/230VA C 60 HZ. 1 PHASE 3270-2* 120/230VA C 60 HZ. 3 PHASE *NOTE: Model num ber ending in TS[...]

  • Page 3

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 3 SEQUENCE OF OPERATION IMPINGER X2 OVENS 3240-2* 230VAC 50 HZ. 1 PHASE 3262-2* 230VAC 50 HZ. 1 PHASE 3270-2* 230VAC 50 HZ. 1 PHASE *NOTE: Model num ber ending in TS indica tes top belt is split belt Model num ber ending in SB indica tes bottom belt is s plit belt Model num ber ending[...]

  • Page 4

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 4 SCHEMATI C DIAGRAM MODEL 3240 -2, 3262-2, 3270-2 60 HZ.[...]

  • Page 5

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 5 SCHEMATI C DIAGRAM MODEL 3240 -2, 3262-2, 3270-2 50 HZ.[...]

  • Page 6

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 6 TROUBLESHO OTING GUIDE 3240-2* 120/230VA C 60 HZ. 1 PHASE 3240-2* 120/230VA C 60 HZ. 3 PHASE 3262-2* 120/230VA C 60 HZ. 1 PHASE 3262-2* 120/230VA C 60 HZ. 3 PHASE 3270-2* 120/230VA C 60 HZ. 1 PHASE 3270-2* 120/230VA C 60 HZ. 3 PHASE *NOTE: Model num ber ending in TS indica tes top b[...]

  • Page 7

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 7 bearings. R eplace bear ings as needed. Oven will not heat Gas suppl y Check for adequate gas s uppl y to oven. Manual gas s hut off valve Check to s ee that the m anual gas s hut off valve is open. Also, c heck flexible gas li ne connection f or an y damage. Main fan m otor Check f[...]

  • Page 8

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 8 wiring bac k to the centrif ugal switc h of the burn er blower m otor. If voltage is pres ent, check for 24VAC at pins #3 and # 2 (pilot v alve). If voltage is not pres ent, replace burn er contro l. If the pilot valve is en ergized, check to see that the high volta ge igniter c irc[...]

  • Page 9

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 9 Tem perature regulat ion valve If 120VAC is present on the electro nic temper ature control, term inal #13 to n eutral, chec k f or voltage at temper ature regulatio n valve. If no voltage is present, trace wiring back to electronic tem perature co ntrol. If voltage is pr esent, lis[...]

  • Page 10

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 10 assembl y. Check f or damaged or torn beltin g. Check conveyor sh aft bearings for dam age or exces sive wear. Repair or rep lace conv eyor c omponents as needed. Conve yor speed var ying or intermittent Power supp ly Check for a stead y 120VAC supp ly to the con veyor control. If [...]

  • Page 11

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 11 TROUBLESHO OTING GUIDE 3240-2* 230VAC 50 HZ. 1 PHASE 3262-2* 230VAC 50 HZ. 1 PHASE 3270-2* 230VAC 50 HZ. 1 PHASE *NOTE: Model num ber ending in TS indica tes top belt is split belt Model num ber ending in SB indica tes bottom belt is s plit belt Model num ber ending in SS indica te[...]

  • Page 12

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 12 Oven will not heat Gas suppl y Check for adequate gas s uppl y to oven. Manual gas s hut off valve Check to s ee that the m anual gas s hut off valve is open. Also, c heck flexible gas li ne connection f or an y damage. Main fan m otor Check for main f an operation. If it is not op[...]

  • Page 13

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 13 Burner contr ol Check for suppl y voltage at term inal #7 on burn er control. If no voltage is pr esent, trace wiring bac k to air pressure s witch. If volt age is pres ent, check for output voltage (af ter the 30 seco nd de lay) from terminal #8 o n the burner con trol. If there i[...]

  • Page 14

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 14 On at this t ime Electronic t emper ature control control at term inals #13 and #12. O f there is no voltag e, trace wiring back to the burner s witch. Als o check for supply vo ltage to term inal #20 o n the electr onic temper ature control. If there is no v oltage at t erm inal #[...]

  • Page 15

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 15 switch as n eeded. Control, con veyor Check for suppl y voltage to conve yor contro l at term inals #1 (AC) and #2 (AC). If no voltage is present, trace wiring back to conveyor sw itch. If AC v oltage is present, ch eck for DC voltage outpu t at term inals #3 (A-) and #4 (A +). If [...]

  • Page 16

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 16 REMOVAL, INST ALLA TION & A DJUSTME NTS IMPINGER X2 S ERIES OVENS CAUTION ! BEFORE R EMOVING O R INST ALLING AN Y COMPO NENT IN T HE IMPINGER X 2 OVEN BE SU RE TO D ISCONNECT ELECT RICAL POW ER AND G AS SUPPL Y MOTO R, MAIN FAN - RE PLACEM ENT 1. Shut off power at m ain break e[...]

  • Page 17

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 17 9. Rem ove burner tube brac ket and Burner tube. To rem ove burner tube, Rem ove cap from idle end of Oven wall a nd remove burner tube . 10. Measure dista nce fr om end of shaft to the co llar 11. of blower whe el. Loose n blo wer wheels f rom shaf t. (1/4" allen s crews - us[...]

  • Page 18

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 18 RELAY, M AIN FAN, - R EPLACEM ENT 1. Shut off power at m ain break er. 2. Rem ove control box co ver. 3. Disconnect all wiring f rom rela y and mark all wiring for r eassem bly. 4. Rem ove main rela y and overload prot ector. 5. Rem ove overload protec tor fr om main rela y and m o[...]

  • Page 19

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 19 4. Disconnect wiring from burner bl ower rela y and m ark all wir ing for reassem bly. 5. Rem ove two mounting sc rews a nd remove burner bl ower rela y. 6. Reassem ble in revers e order and c heck system oper ation. BURNER CON TROL – R EPLACE MENT 1. Shut off power at m ain brea[...]

  • Page 20

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 20 7. Press the “FUN C” ke y until the displ ay reads “Cnf ”. Sh ut off bur ner, rem ove control fr om the mounting b ase. Close t he Hairpin s witch on th e control a nd replac e the contro l in the m ounting base. 8. Turn the burn er on. S et oven tem perature to 5 00 ° F a[...]

  • Page 21

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 21 4. Disconnect all wiring f rom the tem perature re gulation valve and the m ain gas valve. Mark all wiring for reassem bly. 5. Rem ove pilot tube fr om gas valve. D isconnect pipe uni ons at the bur ner and at t he inlet side of the m ain gas valve. Loos en pip e clam p and rem ove[...]

  • Page 22

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 22 HALL EFF ECT SENSO R – REPLAC EMENT 1. Shut off power at m ain break er. 2. Rem ove control box co ver. 3. Disconnect all wiring f rom hall ef fect sens or and m ark all wiring for r eassem bly. 4. Rem ove mounting nut and rem ove hall eff ect sensor and m agnet. 5. Reassem ble i[...]

  • Page 23

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 23 CONVEYOR CO NTRO L – PROGR AMMING 1. Determ ine which brand of m otor is connec ted to the c onveyor c ontrol. 2. Determ ine which t ype of dart c onveyor contr ol is insta lled in the o ven. Look ing at the f ace of the co ntrol, the old st yle control wil l have “up” a nd ?[...]

  • Page 24

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 24 CONVEYOR CO NTRO L – PROGR AMMING – DAYTO N MOTO R, DIRECT DR IVE Jumper “DART” Conveyor contr ol with “U P”, “DOW N” and “EN TER” k eys (NEW STYLE). 1. Rem ove control box co ver. 2. Rem ove top cover f rom conve yor control. Loca te prog ram jumper on conve yo[...]

  • Page 25

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 25 CONVEYOR CO NTRO L – PROGR AMMING – DAYTO N MOTO R, RIGHT ANGLE DRIVE Jumper “DART” Conveyor contr ol with “U P”, “DOW N” and “EN TER” k eys. 8. Rem ove control box co ver. 9. Rem ove top cover f rom conve yor control. Loca te prog ram jumper on conve yor contro[...]

  • Page 26

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 26 CONVEYOR CO NTRO L – PROGR AMMING – GLEAS ON AVERY MO TOR, D IRECT DRIVE Jumper “DART” Conveyor contr ol with “U P”, “DOW N” and “EN TER” k eys. 15. Rem ove control box c over. 16. Rem ove top cover from conveyor control . Locate pr ogram jumper on conv eyor co [...]

  • Page 27

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 27 This page in tentionally left blank.[...]

  • Page 28

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 28 IMPINGER X2 OVENS GENERAL VIEW LETT ER PART NUM BER D ESCRIPTIO N A 9004415 Finger hous ing, bottom (3240), #5 left (3262, 3270) B 9004415 Finger hous ing, bottom (3240), #6 right (3262, 3270) C 9004422 Finger housing, m iddle (32 40), #3 left (32 62, 3270) D 9004422 Finger housing[...]

  • Page 29

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 29[...]

  • Page 30

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 30 IMPINGER X2 OVENS OVEN CAV ITY LETT ER PART NUM BER D ESCRIPTIO N A 9004435 Guard, shaf t – 3262 9004419 Guard, shaft – 3270 B 4071215 Housing, blo wer C 100601417 Ai r ret urn plate, ri ght – 324 0, 3262 200601417 Air return p late, right – 3270 D 100601417 Ai r ret urn pl[...]

  • Page 31

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 31[...]

  • Page 32

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 32 IMPINGER X2 OVENS CONTROL BOX LETT ER PART NUM BER D ESCRIPTIO N A 508120EP Coupling w/sleeve B 100501329 Front cover –2 oven 100501327 Front cover – 2T S oven ( split be lt top) 100501326 Front cover – 2 SB ove n (split belt b ottom) 100501325 Front cover –2 SS oven (split[...]

  • Page 33

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 33[...]

  • Page 34

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 34 IMPINGER X2 OVENS BURNER/DRIVE END LETT ER PART NUM BER D ESCRIPTIO N A 7007124 Flange, burner B 3900 48 Heat slinger, 3240 390047 Heat slinger, 3 262, 32 70 C 5 07500 EP Bearing, drive end D 5 01260 EP Motor, burner blo wer E 501250-8 EP Relay, tim e delay F 3695 31 Transform er, [...]

  • Page 35

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 35[...]

  • Page 36

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 36 IMPINGER X2 OVENS CONVEYOR, SING LE LETT ER PART NUM BER D ESCRIPTIO N A 100403103 Shelf, infeed s ide 100403101 Shelf, out tak e side B 100403107 Pan stop, zero stop C 10040710 Crum b pan (bottom conveyor onl y) D 369005 Connecting l ink E 100405831 100405810 100405830 Conve yor b[...]

  • Page 37

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 37[...]

  • Page 38

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 38 IMPINGER X2 OVENS CONVEYOR, DUAL BELT LETT ER PART NUM BER D ESCRIPTIO N A 100403103 Take off shelf, infeed s ide 100403101 Take off shelf, out tak e side B 100403107 Pan stop, zero stop C 100403710 Crumb pan (bottom conve yor only) D 405 849-2E P Connecting l ink E 100405847 40584[...]

  • Page 39

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 39[...]

  • Page 40

    Impinger X 2 – Analog S ervic e Manual – D om & Int’ l 40[...]