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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Lochinvar SSS031, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Lochinvar SSS031 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Lochinvar SSS031. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Lochinvar SSS031 should contain:
- informations concerning technical data of Lochinvar SSS031
- name of the manufacturer and a year of construction of the Lochinvar SSS031 item
- rules of operation, control and maintenance of the Lochinvar SSS031 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Lochinvar SSS031 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Lochinvar SSS031, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Lochinvar service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Lochinvar SSS031.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Lochinvar SSS031 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Installa tion & Oper a tion Manual Models: SSS031, SSS041, SSS051, SSS081, & SSS119 T h i s ma n ua l m u s t o n ly b e us e d b y a qualified heating installer / serv ice technician. Read all instructions before installing. P erfor m steps in the order given. Failure to c omply could result in sev ere personal injur y , death, or substant[...]
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Page 2
Installation & Operation Manual 2 Hazar d definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Please r ead before pr oceeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. General Infor mation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]
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Page 3
Installation & Operation Manual Please r ead bef ore pr oceeding Installer – R ead all instructions before installing. P erform steps in the order give n. Ha ve this indir ect water heat er serv iced/inspected by a qualified service technician, at least annually . Failure t o comply with the abov e could result in severe personal injury , dea[...]
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Page 4
Installation & Operation Manual 4 1 Gener al Infor mation The Lochin var SSS series indirect water heat er (FIG. 1-1) is designed to generate domestic hot water in conjunction with a hot water boiler using forc ed boiler water cir culation. This indirect water heat er consists of a 444 Stainless Steel tank in which a smooth 304 stainless steel [...]
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Page 5
Installation & Operation Manual 5 Failure t o properly support the tank could result in property damage or personal injur y . W ARNING 2 Pre-installation 1. The installation must conform with the instructions in this manual and all applicable local, state, provincial, and national codes, la ws, regulations, and ordinances. Installations in [...]
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Page 6
Installation & Operation Manual 6 Boiler Side Piping Figures 3-1 thru 3-3 show typical boiler side piping for several common situations. Regardless of which system is used it is imperative that the flo w rates called for in T able 3A on page 6 are developed thr ough the coil. This requir es properly sized piping and a pr operly sized pump . The[...]
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Page 7
Installation & Operation Manual 7 SOLUTION BOILER SQUIRE ANTI-SCALD MIXING VALVE COLD WA TER IN TEMPERATURE / PRESSURE GAUGE AIR SEPARATOR ZONE #1 ZONE #2 ZONE #3 ZONE #4 BALL VALVE (TYPICAL) UNION (TYPICAL) PRESSURE RELIEF VALVE DRAIN POINT (TYPICAL) MAK E U P W A TER HOT WA TE R OUT BOILER CIRCULATOR BACKFLOW PREVENTER PRESSURE REDUCING VALVE[...]
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Page 8
Installation & Operation Manual 8 3 Piping SOLUTION BOILER SQUIRE ANTI-SCALD MIXING VALVE COLD WA TER IN TEMPERATURE / PRESSURE GAUGE AIR SEPARATOR ZONE #1 ZONE #2 ZONE #3 ZONE #4 BALL VALVE (TYPICAL) UNION (TYPICAL) PRESSURE RELIEF VALVE DRAIN POINT (TYPICAL) MAK E U P W AT ER HOT WA TE R OUT BOILER CIRCULATOR BACKFLOW PREVENTER PRESSURE REDUC[...]
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Page 9
Installation & Operation Manual 9 3 Piping (continued) Figure 3-4 Multiple T ank Connections BOILER DOMESTIC HOT W ATER CIRCULATO R BACKFLOW PREVENTER PRESSURE REDUCING VALVE PRESSURE GAUGE ANTI-SCALD MIXING VALVE COLD WA TER IN TEMPERATURE / PRESSURE GAUGE AIR SEPARATOR EXPANSION TANK BALL VALVE (TYPICAL) UNION (TYPICAL) PRESSURE RELIEF VALVE [...]
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Page 10
Installation & Operation Manual 10 3 Piping Domestic Side Piping Basic Domestic Piping Figure 3-5 on page 12 sho ws ty pical domestic water piping for a tank. All c omponents ex cept the control are pr ovided by the installer . The function of the components shown are as follows: a. Shut-off valves (recommended) - U se to isolate the tank for s[...]
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Page 11
Installation & Operation Manual 11 3 Piping (continued) W hen no fixtures are dra wing water , the br onze cir culator mov es hot water from the tank t o the end of the branch just below the last fixtur e, then back to the inlet of the tank v ia the return pipe. W hen a fixture is opened, hot water is alr eady out in the branch very close to th[...]
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Page 12
Installation & Operation Manual 12 3 Piping Figure 3-5 Recommended Domestic Water Piping[...]
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Page 13
Installation & Operation Manual 13 4 W iring Indirect Water Hea ter Sensor Setup (Knight Boiler) Label all wires prior to disconnection when serv icing controls. W ir ing errors can cause improper and dangerous operation. CAUTION 1. Install the sensor inside the tank as depicted in FIG. 4-1. 2. Connect the wire leads to the DHW T ank Sensor[...]
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Page 14
Installation & Operation Manual 14 4 W iring IDW Contr olled Using Aquastat and Zone Circulator / V alv e 1. Install A quastat to tank. A quastat contr ol (TST1085) can be ordered from y our local Lochin var dist ributor . 2. Connect A quastat to the zone c ontroller for the I ndirect W ater Heat er Zone. 3. Adjust Aquastat to the desir ed temp[...]
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Page 15
Installation & Operation Manual 15 5 Star t-up and Check-out 1. Make sure the syst em is free of leaks and that air is purged from the system. CAUTION Fix any leaks found befor e proc eeding further . Leakage from the boiler piping can result in sever e damage to the boiler . 2. Many soldering flux es contain Zinc Chloride which can cause sever[...]
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Page 16
LIM IT ED LIFETIME INDIRECT W A TER HEA TER W ARRANTY WHA T DOES THIS LIMITED W ARRANTY COVER? This limited lifetime warranty covers the stainless steel tank, stainless steel heat exchanger coil and component parts for leakage or other malfunction caused by defects in materials and/or workmanship. It extends to the first buyer and to any subsequent[...]
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Page 17
LIM ITE D LIFETIME INDIRECT W A TER HEA TER W ARRANTY (CONTINUED) ©–12/06—Printed in U.S.A. WHA T WILL WE DO T O CORRECT PROBLEM? If a defect occurs within the warranty period, we will: 1. Provide a comparable replacement water heater of our manufacture, (or at our option repair) any unit which develops a leak in the stainless steel tank or he[...]
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Page 18
18 Notes[...]
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Page 19
19 Notes[...]
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Page 20
Revision Notes: Revision B (SSS-I&O-Rev B) reflects edits and additions made to the piping diagrams. Revision C (SSS-I&O-Rev C) reflects edits made to the piping diagrams, the DHW T ank Sensor (AUX) and the addition of the warranty . Revision D (ECO #C02870) reflects the addition of the scald chart on page 3. SSS-I&O Rev D 1/09 - Printe[...]