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Lopi Direct Vent Freestanding Stove manual

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Table of contents for the manual

  • Page 1

    Featuring the Burner • Direct Vent Freestanding Stove • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028–S–50-5 ANSI Z21.88 WARNING: I f the information in these instructions is not followed exactly, a[...]

  • Page 2

    2 Introduction Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Introduction We welcome you as a new owner of a Lopi Sturbridge stove. In purchasing a Sturbridge you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Sturbridge is one of the finest ho[...]

  • Page 3

    Table of Contents 3 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Introduction Introduction & Important Information ................2 Safety Precautions Safety Precautions ......................................4 Specifications Features ....................................................6 Installation Options .....................................[...]

  • Page 4

    4 Safety Precautions Travis Industries 1 0 0 - 0 1 1 4 2 4050114 • IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department • This unit must be [...]

  • Page 5

    Safety Precautions 5 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 • Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. • Light the heater using the built-in piezo igniter. Do not us[...]

  • Page 6

    6 Specifications Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Features: - Ember Fyre™ Burner for "Wood Fire" Look - Works During Power Outages (millivolt system) - High Efficiency - Optional Thermostat or Remote Control - Optional Blower for Quicker Heat Distribution - Convenient Operating Controls - Variable-Rate Heat Output - Low Maint[...]

  • Page 7

    Installation (for qualified installers only) 7 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Installation Warnings: ! Failure to follow all of the requirements may result in property damage, bodily injury, or even death. ! This heater must be installed by a qualified installer who has gone through a training program for the installation of direct ven[...]

  • Page 8

    8 Installation (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Installation Hints: • If converting to LP, convert the appliance prior to installation. • The blower is easiest to install prior to installation. Because the blower is located near the gas inlet location, we recommend using the included pipe and elbow to [...]

  • Page 9

    Installation (for qualified installers only) 9 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Heater Placement Requirements • Heater must be installed on a level surface capable of supporting the heater and vent • Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • When placed in a lo[...]

  • Page 10

    10 Installation (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Gas Line Installation ! The gas line must be installed in accordance with all local codes, if any; if not, follow current ANSI Z223.1 or NFPA 54. ! The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing o[...]

  • Page 11

    Installation (for qualified installers only) 11 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Vent Requirements ! Always maintain the required 1” clearance (air space) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation. ! The gas appliance and vent system must be vented directly to the outside of the building,[...]

  • Page 12

    12 Installation (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Approved Vent Configurations Restrictor Position • A restrictor is built into the appliance to control the flow rate of exhaust gases. This ensures proper flames for the wide variety of vent configurations. Depending upon the vent configuration, you may be[...]

  • Page 13

    Installation (for qualified installers only) 13 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Measuring Vent Lengths Vent Horizontal Run Vent Horizontal Run is measured from the start of the horizontal section to the end of the termination. Vent Height is calculated to the top of the vent on horizontal terminations and to the top of the termination o[...]

  • Page 14

    14 Installation (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Approved Venting Configurations for Horizontal Terminations • 12 ’ Maximum System Height • 15 ’ Maximum Offset • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. • One 45 ° elbow may be [...]

  • Page 15

    Installation (for qualified installers only) 15 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Approved Venting Configurations with a Vertical Termination • Remove the diffuser plate (see “ Diffuser Plate Removal ” on page 12) • Two 90 ° elbows or two 45 ° offsets may be used (after the initial 90 ° elbow) • The termination must fall with[...]

  • Page 16

    16 Installation (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 V e n t T e r m in a t io n R e q u ir e m e n ts ( se e illu s tr a tio n b e lo w) ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck[...]

  • Page 17

    Finalizing the Installation (for qualified installers only) 17 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Finalizing the Installation ! Make sure the gas control valve is “ OFF ” and the heater is cool prior to conducting service. 1 Remove the glass (see page 19) 2 Install the log set and coals (see page 21). ! We recommend you purge the gas l[...]

  • Page 18

    18 Finalizing the Installation (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 6 Let the heater burn for thirty minutes. Adjust the air shutter, if necessary, to achieve the correct looking flame (see the illustration below). • The air shutter adjusts the amount of air that mixes with the gas before it exits the burner[...]

  • Page 19

    Finalizing the Installation (for qualified installers only) 19 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Glass Removal WARNING : Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. Lift the stove top off the stove and place it aside. a Twist 1/4 turn. The spring pin will disengage from the latch bracke[...]

  • Page 20

    20 Finalizing the Installation (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Glass Frame Removal and Installation (continued) The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose.[...]

  • Page 21

    Finalizing the Installation (for qualified installers only) 21 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Log Installation ! Make sure the gas control valve is “ OFF ” and the heater is cool prior to conducting service. ! Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with thi[...]

  • Page 22

    22 Operation Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Before You Begin Warning: Read this entire manual before you use your new stove (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Warning: Do not operate appliance with th[...]

  • Page 23

    Operation 23 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank run[...]

  • Page 24

    24 Operation Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Starting the Stove for the First Time Fumes from the Painted Surfaces Curing Burn the heater at a medium setting for approximately one hour the first time. This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel may occur. This is normal. We recommend yo[...]

  • Page 25

    Operation 25 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Adjusting the Blower Speed (optional) The blower helps transfer the heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. OFF Turn the [...]

  • Page 26

    26 Maintenance (for qualified service personnel only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Maintaining Your Stove's Appearance Painted Surfaces • Painted surfaces should be cleaned with a duster (make sure the stove is cool). If scratches occur, lightly sand the area with fine sandpaper. Clean the area and, with the stove cool, apply [...]

  • Page 27

    Maintenance (for qualified service personnel only) 27 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off The gas control knob isn't turned to "PILOT" The valve control knob isn't pushed in The ig[...]

  • Page 28

    28 Maintenance (for qualified service personnel only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 How this Stove Works ! This stove was designed with safety as the primary concern. Many of the components inside this stove are for safety purposes. Therefore, only certified gas service technicians should service this stove. What Turns the Main Burner[...]

  • Page 29

    Maintenance (for qualified service personnel only) 29 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Wiring Diagram Caution : Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. 120 Volt Wiring Millivolt Wiring (for gas control valve) Orange White Piezo Igniter Thermopile Red Thermo[...]

  • Page 30

    30 Safety Label Travis Industries 1 0 0 - 0 1 1 4 2 4050114 The safety (listing) label is on the back of the stove. A copy of the safety label is shown below. Sturbridge V ented Gas Fireplace Heater Report No. 028-S-50-5 Certified for USA T ested to: ANSI Z21.88b-2001 “V ented Gas Fireplace Heater” and UL 307b-1995 “Gas Burning Heating Applia[...]

  • Page 31

    Limited 7 Year Warranty 31 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas [...]

  • Page 32

    32 Optional Equipment (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Optional Accessories • Aroma-Therapy Tray (S.N. 3105-12739 or greater) 98500385 • Double Doors, New Iron 99300490 • Double Doors, Oxford Brown 99300491 • Double Doors, Taupe 99300492 • Grill Cover, FyreStone 99600205 • Grill Cover, New Iron[...]

  • Page 33

    Optional Equipment (for qualified installers only) 33 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 19). Remove the log set (if installed - page 21) 2 Remove the burner (see illustration below). Remove the two [...]

  • Page 34

    34 Optional Equipment (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 3 Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice ( it has "1.2" stamped on it) and tighten in place with a 1/2" open end wrench. a Slide the air shutter all the way to the left. Burn[...]

  • Page 35

    Optional Equipment (for qualified installers only) 35 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 5 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the heater is installed, gas is connected, and the main bur[...]

  • Page 36

    36 Optional Equipment (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Blower (part # 99000154) WARNING: Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service . WARNING: This appliance is equipped with a three-prong (grounding) plug for your protection against shock haz[...]

  • Page 37

    Optional Equipment (for qualified installers only) 37 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 3 Attach the wiring harness following the directions below (do not plug in the power cord at this time). Do not plug the heater in until installation is complete. Attach the black and white wires labeled “ Blower ” to the blower (orientation does n[...]

  • Page 38

    38 Optional Equipment (for qualified installers only) Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Fireback (Part # 99900146) WARNING: Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service . • Make sure the heater is shut off (pilot out) and fully cool prior to installation. • The firebacks ar[...]

  • Page 39

    Optional Equipment (for qualified installers only) 39 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Stone or Cast Inserts WARNING: Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service . 1 Remove the stove top and place it upside down on a suitable non-scratching work surface (see the illustration [...]

  • Page 40

    40 Installation Addenda Travis Industries 1 0 0 - 0 1 1 4 2 4050114 ADDENDUM #1 Class A Chimney Conversion Kit Simpson Duravent provides a conversion kit for those wishing to use an existing wood stove chimney to vent this direct vent stove. The illustration below gives an overview of this type of installation. See the instructions included with th[...]

  • Page 41

    Installation Addenda 41 Travis Industries 1 0 0 - 0 1 1 4 2 4050114 ADDENDUM #2 Masonry Chimney Conversions • Follow the requirements and use the equipment listed in the illustration below to install this appliance into an interior masonry chimney. • Maximum vertical rise is 40' • Minimum vertical rise is 10' • See the chart on pa[...]

  • Page 42

    42 Index Travis Industries 1 0 0 - 0 1 1 4 2 4050114 Approved Vent Configurations .......................... 12-15 Adjusting the Blower Speed ..............................2 5 Adjusting the Flame Height ...............................2 4 Air Shutter Adjustment ......................................1 7 Altitude Considerations .......................[...]