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Louisville Tin and Stove DVCF404B-R manual

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Table of contents for the manual

  • Page 1

    DIRECT VENT COUNTERFLOW W ALL FURNACE INST ALLA TION AND OPERA TING INSTRUCTIONS P/N 72900 - REV . 12/03 MODEL NUMBERS NA T . GAS DVCF407B-R DVCF557B-R L.P . GAS DVCF408B-R DVCF558B-R W ARNING: If the information in this manual is not followed exactly , a fir e or explosion may result causing pr operty damage, personal injury or loss of life. MODEL[...]

  • Page 2

    CONTENTS Introduction………………………………. 2 Specifications and Dimensions…………… 2 Safety Rules………………………………. 3 Clearances………………………………… 4, 5 Location…………………………………… 6 Installation………………………………… 6 Operation………………?[...]

  • Page 3

    SAFETY RULES 1. Follow all applicable local codes and ordinances. If there are none, follow the latest edition of the National Fuel Gas Code, ANSI.Z223.1. A copy may be obtained from American Gas Association, 1515 W ilson Blvd., Arlington, V irginia 22209, or the National Fire Protection Association, Batterymarch Park, Quincy , MA. 02269. In Canada[...]

  • Page 4

    REFER ENCE LE TTER TO DRAWI NG CANADIAN I NSTALLA T A = C l earance abo ve grade, ve randa, porch, d eck, or b alcony 12 In ches (30 cm) B = C l earanc e to windo w or do or that may be open ed 12 In ches (30 cm) C = C learanc e to perma nent l y closed wi ndow 12 In ches (30 cm) D = Verti cal cl earance to ventil ated sof fi t l ocated a bove th e[...]

  • Page 5

    CLEARANCES 1 . The minimum clearance to a side wall is 4”. (See Fig. 1). NOTE: The unit may be recessed and rest directly against side studs and the inside surface of the rear wall. 2. The minimum clearance to the ceiling is 4”. (See Figure 1). 3. The minimum clearance to the floor is 0”. (See Figure 1). 4. The minimum clearance from the side[...]

  • Page 6

    LOCA TIONS 1. This furnace must be installed on an outside wall and vented to the outside. If possible, this wall should be on the side of the house that receives the least amount of wind since strong gusting winds could cause pilot outage. 2. For most ef ficient performance, locate furnace as centrally as possible in the area to be heated. 3. The [...]

  • Page 7

    LOCA TE VENT OPENING After the location of the heater has been determined, the opening for the vent pipe should be cut. If the heater is to be recessed, cut out opening for heater between studs on the interior wall and cut out the floor plate between the studs, so heater will set flat on floor as all dimensions are given from a finished floor . The[...]

  • Page 8

    LIGHTING INSTRUCTIONS: DVCF403B, DVCF404B, DVCF653B, DVCF654B FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING: If you do not follow these instructions exactly , a fire or explosion may result causing property damage, personal injur y or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these in[...]

  • Page 9

    LIGHTING INSTRUCTIONS: DVCF407B, DVCF408B, DVCF557B, DVCF558B FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING: If you do not follow these instructions exactly , a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try[...]

  • Page 10

    PILOT ADJUSTMENT Locate the pilot adjustment screw on the valve. The pilot flame should surround at least the top 3/8” of the powerpile (pilot generator) or flame sensor (see Figure 7). The pilot is unregulated so it will be operating at inlet line pressure (Max. 7” w .c. for Natural Gas and 1 1” w .c. for Propane). T o decrease the pilot fla[...]

  • Page 11

    DVCF403B, DVCF404B ST ANDING PILOT DVCF653B, DVCF654B THERMOST A T POWER CORD MOTOR GREEN WHITE BLACK BROWN BLACK TRANSFORMER BLUE BLACK LIMIT SWITCH FAN SWITCH AUXILIAR Y LIMIT SWITCH GAS V AL VE BLACK BLACK BLACK BLACK BLACK GREEN WHITE WHITE DVCF403, DVCF404 PICTORIAL SCHEMA TIC MODEL NO. AMPS DVCF403 1.95 DVCF404 1.95 MOT OR THERMOST A T POWER [...]

  • Page 12

    DVCF407B, DVCF408B I.I.D. DVCF557B, DVCF558B THERMOST A T POWER CORD MOT OR GREEN GREEN WHITE WHITE BLACK BROWN BLACK WHITE BLACK BLUE BLACK TRANSFORMER LIMIT SWITCH F AN SWITCH PILOT AUXILIAR Y LIMIT SWITCH BLACK GAS V AL VE P C M TH PV SENSE MV MV/PV TR IGN SP715-NA T . OR SP735-L.P . SP715-NA T . OR SP735-L.P . TH PV SENSE MV MV/PV TR IGN THERMO[...]

  • Page 13

    CAUTION: Label all wires prior to disconnection when servicing contr ols. Wiring errors can cause improper and danger ous operation. V erify proper operation after servicing. TERMINAL BLOCK WIRING DIAGRAM Fan/Limit Switch (Brown) Power Cord (Black) Transformer (Black) Selector Switch (Red) Motor (Red) Power Cord (Green) T erminal Board Ground (Gree[...]

  • Page 14

    OPTIONAL SIDE DISCHARGE KITS SIDE DISCHARGE ON CASING 1. Use Optional Kit No. 306SR-A. 2. Cut out and remove embossed area on casing side. 3. Remove knockout from inner liner . 4 . Place 1-1/2” boot from kit through opening, matching flanges of boot to knockout on inner liner . 5. Mark screw holes and remove boot. 6. Drill holes with a 1/8” dri[...]

  • Page 15

    14-PEK KIT INSTRUCTIONS (14’ PLUG EXTENSION KIT) FOR NON-RECESSED INST ALLA TIONS ONL Y 90 Degree Outside Corner 3 FT . SECTION W ALL 3 FT . SECTION BOTTOM SECTION 1 2 3 4 UNITS WITH TERMINAL BOARD STEP # 1. Turn heater of f following Section 3 in “Lighting Instructions” and allow to cool. 2. Turn of f all electricity to heater . 3. Remove to[...]

  • Page 16

    SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section of valve. 1. Replace valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice size and replace. 3. If installed above 2,000 feet. 3. See orifice chart, page 10. Y ellow burner flame 1. Clogged burner ports. 1. Remove main burner and[...]

  • Page 17

    Burner won’t turn on 1. Gas valve not turned on. 1. T urn gas valve to “on” position. 2. No voltage to valve. 2. Check for 24 V olts to valve from transformer . 3. Defective thermostat. 3. Check wall thermostat. 4. No 1 15 V . Line voltage. 4. Provide line voltage. 5. Gas valve defective. 5. Replace gas valve. 6. Manual reset switch not engag[...]

  • Page 18

    DIRECT VENT COUNTERFLOW W ALL FURNACE SP ARK IGNITER - I.I.D. THERMOST A T VENT ASSEMLBY Prices and specifications subject to change without notice. All prices are F .O.B. factory . BURNER ASSEMBL Y DVCF40B-R, DVCF55B-R, DVCF65B-R SERIES Page 18 55 14 15 54 12 25b 28b 28 25 34 58 13 13b 41 53 57 56 31 59 60 32 33 43 23 40 37 49 48 47 46 45 39 1g 51[...]

  • Page 19

    NA T . DVCF403B-R DVCF407B-R DVCF557B-R DVCF653B-R MODEL NUMBER L . P . DVCF404B-R DVCF408B-R DVCF558B-R DVCF654B-R R EF . P AR T LIST P AR T LIST P A R T LIST P AR T LIST P ART DESCRIPTION NO. NO. PRICE N O . PRICE N O . P R IC E N O . PRICE Casing Side, Right 1a 34065 $56.10 34065 $56.10 34560 $61.30 34560 $61.30 Casing Side, Left 1b 34055 $56.10[...]

  • Page 20

    NA T . DVCF403B-R DVCF407B-R DVCF557B-R DVCF653B-R MODEL NUMBER L. P . DVCF404B-R DVCF408B -R DVCF558B-R DVCF654B-R RE F . P ART LIST P ART LIST P A RT LIST P ART LIST P ART DESCRIPTION N O . N O . PRICE N O . PRICE N O . PRICE N O . PRICE Power Cord N/A 78213 $4.70 78213 $4.70 78213 $4.70 78213 $4.70 Sight Glass Assembly 31 43252 $6.50 43252 $6.50[...]

  • Page 21

    IMPOR T ANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT SYSTEM FOR HEA TING EQUIPMENT WHA T YOU DON’T KNOW CAN HUR T YOU. Y our pilot light system has been designed for safe and reliable operation. Although safety mechanisms are built-in, the potential for hazard exists. This information is intended to help you avoid these hazards. YOUR G[...]

  • Page 22

    The Louisville Tin & Stove Co. warrants to the original user the accompanying product for the period specified herein, provided said product is installed, operated, maintained, serviced, and used according to the instructions and specifications accompanying the product. AS OUTLINED IN OUR INSTRUCTIONS, ANY W ARRANTY CONSIDERA TIONS ARE CONTINGE[...]