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Louisville Tin and Stove HEDV404 manual

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Table of contents for the manual

  • Page 1

    hi-efficient direct vent wall furnace INST ALLA TION AND OPERA TING INSTRUCTIONS P/N 72903 / December 2003 MODEL NUMBERS NA T . GAS L.P . GAS HEDV403 HEDV404 - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHA T TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not t[...]

  • Page 2

    Page 2 Introduction…………………………….. 2 Specifications and Dimensions…………. 2 Safety Rules…………………………….. 3 Clearances………………………………. 4/ 5 Location………………………………… 6 Installation……………………………… 7 Lighting Instructions…………………?[...]

  • Page 3

    SAFETY RULES 1. Improper installation, adjustment, alteration, service, or maintenance can cause property damage, bodily injury , or death. 2. Use in other than a residential application may result in unsatisfactory performance and may void the warranty . 3. Follow all applicable codes and ordinances. If there are none, follow the latest edition of[...]

  • Page 4

    REFERENCE LETTER TO DRAWING CANADIAN INSTALLATIONS¹ A = Clearance above grade, veranda, porch, deck, or balcon y 12 Inches ( 30 cm) B = Clearance to win dow or door tha t may be ope n ed 12 Inches ( 30 cm) C = Clearance to permanently closed win dow 12 Inches ( 30 cm) D = Vert ical clearanc e to ventilated soffit loc ated above the ter min al w it[...]

  • Page 5

    Page 5 CLEARANCES 1. As you face the heater , the clearance to a side wall on the right side is 0” (Fig. 1), and the left side is 1” (Fig. 2). 2. The minimum clearance from the top of the heater to the ceiling or any projecting overhang is 10”. (See Figure 3). 3. The minimum clearance from the bottom of the heater to the floor , or the top su[...]

  • Page 6

    CLEARANCES 7. RESIDENTIAL GARAGE INST ALLA TION: Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18 inches (46 cm) above the floor . Y ou must build a platform 18” above floor , the full width and depth of the heater , including the rear trim kit. HEA TE[...]

  • Page 7

    INST ALLA TION Failure to follow these instructions carefully could result in poor performance, property damage, personal injury , or death. STEP 1. LOCA TE VENT OPENING (Requires 3-1/2” diameter wall opening) a) Select area on wall where heater will be installed. Using template (packed with heater) mark shaded area where hole can be cut and to l[...]

  • Page 8

    INST ALLA TION - CONTINUED STEP 3 INST ALLING VENT SYSTEM 5” - 32” W ALL THICKNESS (12.7 cm - 81.3 cm) a) Use only factory supplied parts. Do not attempt to modify in any way . T o do so could cause a system imbalance resulting in poor performance and/or unsafe operating conditions. b) Slide collection box pipes through cutout and secure collec[...]

  • Page 9

    STEP 5. INST ALLING REAR TRIM KIT a ) Secure right and left trim kit sides to the wall and trim kit brackets with eight #8 screws provided. See figure 1 1. The back of the heater should now be spaced 5” from the wall. b) Remove the temperature sensing unit from the back of the heater . Save the nylon attachment clip and the #8 screw . c ) Slide t[...]

  • Page 10

    FOR YOUR SAFETY READ BEFORE OPERA TING W ARNING: If you do not follow these instructions exactly , a fir e or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is • If you cannot reach your gas supplier , call equipped with an ignition device which the fire department. autom[...]

  • Page 11

    MODEL 0 t o 2,000’ 4,000’ 6,000’ 8,000’ - N O . 2,000’ 4,000’ 6,000’ 8,000’ 10,000’ NA TURAL GAS HEDV403 4 5 4 7 4 8 4 9 5 0 L.P . GAS HEDV404 5 5 5 5 5 6 5 6 5 7 PROPER BURNER FLAME The burner flame may be observed by raising the sight glass cover . A proper flame will have a dark blue inner mantle, with a lighter blue outer mant[...]

  • Page 12

    WIRING This appliance is equipped with a three prong grounding plug. For your protection against shock hazard, this ap- pliance should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the ground- ing prong from this plug. NOTE: If any of the original wire supplied with this ap- pliance has to be replaced, it[...]

  • Page 13

    STEP # STEP # 1) Thermostat calls for heat. 8) Continued... 2) Combustion fan turns on. return to Step 2. If after 3 attempts 3) Pressure switch closes. malfunction still occurs, furnace will 4) Power to Ignitor . go into lockout mode for one hour . 5) Ignitor warm up period. This one hour mode can be bypassed 6) Gas flow to burner . by resetting t[...]

  • Page 14

    HEVK-5 5’ VENT EXHAUST KIT INST ALLA TION INSTRUCTIONS W ARNING: Use only Louisville T in & Stove Company factory supplied parts and kits. Failure to do so could result in loss of life, personal injury , property damage, or unsatisfactory performance. CONTENTS OF KIT 1 only P/N 72532 2”x3” Steel Coupling 1 only P/N 41520 Center Bracket 1 [...]

  • Page 15

    HEVE-5 VENT ENCLOSURE KIT INST ALLA TION INSTRUCTIONS STEP 1) Position end of Part No. 41610 enclosure body to heater trim kit where pipes exit trim kit, centering pipes inside body and attach to wall. W all anchors, not provided, may be required. Collector box may be behind HEVE-5 Kit. STEP 2) Cut to fit enclosure panel 1” beyond end of vent run[...]

  • Page 16

    MAINTENANCE INSTRUCTIONS For proper and safe operation keep furnace and furnace area clean. At regular intervals turn control valve to off, let cool and clean inside control and heat exchanger compartment. T o clean front panel use only a damp cloth, do not use any kind of solvent or cleaning fluid that could leave a residue to burn or give off fum[...]

  • Page 17

    TROUBLE SHOOTING CHAR T SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section of valve. 1. Replace valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice - size and replace. 3. If installed above 2,000 ft. 3. See burner orifice section, Page 11. Y ellow burner flame 1. Clogged burner[...]

  • Page 18

    TROUBLE SHOOTING CONTROL BOARD T o improve diagnosing and servicing, this control board is equipped with a self diagnosing green status light (see wiring diagram). T o indicate stand by mode and proper operation this light will remain on. If there should be a malfunction, the light will flash a varying number of times with a pause between each seri[...]

  • Page 19

    HI-EFFICIENT DIRECT VENT W ALL FURNACE Prices and specifications subject to change without notice. All prices are F .O.B. factory . Page 19 MODEL NUMBERS HEDV403 - NA T . GAS HEDV404 - L.P . GAS 46 52 48 33 34 37 36 35 43 41 40 39 38 42 31 47 27 26 50 25 24 23 22 21 20 49 30 53 29 28 32 8 9 10 11 12 13 14 15 16 17 18 54 19 5 51 44 45 6 5 4 3 7 2 1 [...]

  • Page 20

    Page 20 MARCH 2005 HOW T O PROPERL Y ORDER P AR TS : In addition to part description and part number , please give model number, serial number , and type of gas used. This information can be found on the rating plate that is attached to heater . Mr . Contractor , we only sell parts through our wholesalers, but the prices listed above are for your c[...]

  • Page 21

    YOUR GAS CONTROL AND PILOT LIGHT SYSTEM Y our gas contr ol and pilot light system has a safety device whose purpose is to shut-off the gas supply to the appliance if the pilot light goes out. If you have trouble lighting the pilot or keeping it lit, it may mean that this safety device is warning you that there is a pr oblem with your system. Inspec[...]

  • Page 22

    The Louisville T in & Stove Co. warrants to the original user the accompanying product for the period specified herein, provided said product is installed, operated, maintained, serviced, and used according to the instructions and specifications accompanying the product. AS OUTLINED IN OUR INSTRUCTIONS, ANY W ARRANTY CONSIDERA TIONS ARE CONTING[...]