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Majestic Appliances DVB4136 manual

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Table of contents for the manual

  • Page 1

    INST ALLER / CONSUMER SAFETY INFORMA TION PLEASE READ THIS MANUAL BEFORE INST ALLING AND USING APPLIANCE W ARNING! IF THE INFORMA TION IN THIS MANUAL IS NOT FOLLOWED EXACTL Y , A FIRE OR EXPLOSION MA Y RESUL T CAUSING PROPERTY DAMAGE, PERSONAL INJUR Y OR LOSS OF LIFE. FOR OUR SAFETY Installation and service must be performed by a qualified install[...]

  • Page 2

    2 D VB4136 Direct V ent Gas Fireplace 20012322 T able of Contents PLEASE READ THE INST ALLA TION & OPERA TING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORT ANT : Read all instructions and warnings carefully before starting installation. Failure to follow these instruc[...]

  • Page 3

    3 D VB4136 Direct V ent Gas Fireplace 20012322 Installation & Operating Instructions This gas appliance should be installed by a qualified installer , preferably NFI or WETT (Canada) certified, in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being [...]

  • Page 4

    4 D VB4136 Direct V ent Gas Fireplace 20012322 Installation & Operating Instructions Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber . For all side wall horizontally vented gas fueled equipment installed in every dwelling, buildi[...]

  • Page 5

    5 D VB4136 Direct V ent Gas Fireplace 20012322 Fireplace Dimensions (Installed as T op V ent) Fig. 1 Fireplace specifications and framing dimensions. Ref. DVB4136 A 40” (1016 mm) B 36 ¹⁄₈ ” (918 mm) C 36 ¹⁄₈ ” (918 mm) D 24 ¹⁄₈ ” (613 mm) E 6” (152 mm) F 6” (152 mm) G 1” (25 mm) H 20 ⁵⁄₈ ” (524 mm) I 7 ¹⁄₂[...]

  • Page 6

    6 D VB4136 Direct V ent Gas Fireplace 20012322 Fireplace Dimensions (Installed as Rear V ent) Fig. 2 Fireplace specifications and framing dimensions. Ref. DV4136 A 40” (1016 mm) B 36 ¹⁄₈ ” (918 mm) C 36 ¹⁄₈ ” (918 mm) D 24 ¹⁄₈ ” (613 mm) E 6” (152 mm) F 6” (152 mm) G 1” (25 mm) H 20 ⁵⁄₈ ” (524 mm) I 22 ⁵⁄?[...]

  • Page 7

    7 D VB4136 Direct V ent Gas Fireplace 20012322 Clearance to Combustibles T op of unit to ceiling ................................. 36” (914 mm) Front of unit to combustibles ................... 36” (914 mm) Appliance T op of standof f ....................................... 0” (0 mm) Bottom ....................................................[...]

  • Page 8

    8 D VB4136 Direct V ent Gas Fireplace 20012322 J F G H I Man tel Leg CFM1 64a Mant el L eg C hart 06/2 2/01 s ta CFM170 DV Builder Front View O N M L K Black Surround Face CFM164a Side of Combustion Chamber CFM170 Mantel Mantel Leg from Side Ref. Leg Depth Ref. of Comb. Opening F 10” (254 mm) K 1 1 ¹⁄₂ ” (292 mm) G 8” (203 mm) L 9 ¹⁄?[...]

  • Page 9

    9 D VB4136 Direct V ent Gas Fireplace 20012322 Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25 mm). Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing. The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Isola[...]

  • Page 10

    10 D VB4136 Direct V ent Gas Fireplace 20012322 FP580 INST A VENT FREE EB1 JUNCTION BOX 1 1/18/97 OUTSIDE Electrical Box FRONT OF UNIT INSIDE FRONT OF UNIT FP580 Fig. 9 EB-1 receptacle. 7. Connect the ground wire of the supply line to the green screw of the socket assembly . 8. Refit the socket assembly back into the electrical box and replace the[...]

  • Page 11

    1 1 D VB4136 Direct V ent Gas Fireplace 20012322 Optional T op V ent Application The DVB4136 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit following the steps below . 1. Remove the 10 screws securing outer collar adapter to fireplace. (Fig. 10) 2. Set outer collar adapter aside. 3. Remove insulation[...]

  • Page 12

    12 D VB4136 Direct V ent Gas Fireplace 20012322 General V enting Y our fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may be used. • V enting terminals shall not be recessed into a wall or siding. [...]

  • Page 13

    13 D VB4136 Direct V ent Gas Fireplace 20012322 Fig. 14 V ent termination locations. V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINA TION AIR SUPPL Y INLET AREA WHERE TERMINAL IS NOT PERMITTED H I   Operable Operable Fixed Closed V B CFM145a DV T ermin Location 5/01/01 Rev . 12/05/01 sta INSIDE CORNER D[...]

  • Page 14

    14 D VB4136 Direct V ent Gas Fireplace 20012322 Fig. 15 T ermination clearances. General Information Assembling V ent Pipes Canadian Installations The venting system must be installed in accordance with the current CSA-B149.1 installation code. USA Installations The venting system must conform to local codes and/or the current National Fuel Code AN[...]

  • Page 15

    15 D VB4136 Direct V ent Gas Fireplace 20012322 T wist Lock Pipes When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system. T o join twist lock pipes together[...]

  • Page 16

    16 D VB4136 Direct V ent Gas Fireplace 20012322 FP836 Rear V ent-T op View 1 1/21/98 Rear V ent T op View , Corner Installation FP836 Fig. 20 Rear vent application, one 45° elbow . Rear W all V ent Installation T wist Lock Pipe Step 1 Locate and cut the vent opening in the wall. For combustible walls first frame in opening. (Fig. 21) NOTE: When u[...]

  • Page 17

    17 D VB4136 Direct V ent Gas Fireplace 20012322 FP1005 Side View V ent T er mination 1/25/00 djt Finished W all V ent T ermination FP1005 Fig. 23 Side view of final unit location. Rear W all V ent Installations - Flex V ent Pipe Follow Steps 1 and 2 on Page 15. Step 3 Install the 4” (102 mm) flex vent pipe to the appliance collars describ[...]

  • Page 18

    18 D VB4136 Direct V ent Gas Fireplace 20012322 3 x 90° Elbows 3 x 90° Elbows FP1 176 Fig. 26 Maximum three (3) 90° elbows per installation. • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36” (914 mm). (Fig. 28, 29) This does not apply if the 90° elbows are used to inc[...]

  • Page 19

    19 D VB4136 Direct V ent Gas Fireplace 20012322 V ertical Sidewall Installation T wist Lock Pipe Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. (Fig. 31) (For combustible walls fir[...]

  • Page 20

    20 D VB4136 Direct V ent Gas Fireplace 20012322 Step 7 Apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collard into their respective vent pipes. Double check that the vent pipes overlap the collars by 2” (51 mm). Secure the termi[...]

  • Page 21

    21 D VB4136 Direct V ent Gas Fireplace 20012322 Below Grade Installation When it is not possible to meet the required vent ter- minal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7” (178 mm) is measured from the center of the horizontal vent[...]

  • Page 22

    22 D VB4136 Direct V ent Gas Fireplace 20012322 Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) Support Straps Every 3’ (.9 m) Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) FP1 183 Fig. 39 Support straps for horizontal runs. 1 2 3 4 1 2 3 4 FP1 179 Fig. 40 Maximum elbow usage. 1 + 2 + 3 + 4 = 270° V er[...]

  • Page 23

    23 D VB4136 Direct V ent Gas Fireplace 20012322 FP1184 T ypical roof/ceiling suppor t apps. T ypical Roof Support Application T ypical Ceiling Support Application FP1 184 Fig. 42 V enting supports. Min. 2' (610 mm) FP1 185 Fig. 43 Minimum termination to roof clearance. TWL101a T wist Lock Pipe 2/8/99 djt 3 #5 Sheet Metal Screws per Joint Seala[...]

  • Page 24

    24 D VB4136 Direct V ent Gas Fireplace 20012322 584E V enting Components T elescope vent 2/25/99 djt 10/20/99 twist lock V enting Components 584G V enting Components Firestop spacer 2/25/99 djt 584H V enting components attic insulation shield 2/25/99 djt 584I vent components offset suppor t 2/25/99 djt 584D V ent Compo[...]

  • Page 25

    25 D VB4136 Direct V ent Gas Fireplace 20012322 Operating Instructions Glass Information Only glass approved by CFM Corporation should be used on this fireplace. • The use of any non-approved replace- ment glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Do not operate appliance with glass front [...]

  • Page 26

    26 D VB4136 Direct V ent Gas Fireplace 20012322    Replacement of Ceramic Hearth Panels (if provided) 1. Remove glass. 2. Set left and right panels on hearth and bring towards front of unit. H100a hear th P anels 1/27/00 djt Screw Burner Hearth Panels Grate Front of Un[...]

  • Page 27

    27 D VB4136 Direct V ent Gas Fireplace 20012322 2. Place the left log on the burner by setting the log in the left front corner of the burner up against the brackets. Note the location of the emboss on the log. (Fig. 50)     LG508 Left Log Figure 50  [...]

  • Page 28

    28 D VB4136 Direct V ent Gas Fireplace 20012322 5. Place the top front log. Set the log by matching the square hole on the bottom with the square emboss on the left log. Lay the log at an angle to the left over the fettle. When this log is in place, it must not cover the hole in the left log. (Fig. 53) 6. Place the top center log. Hold the log with[...]

  • Page 29

    29 D VB4136 Direct V ent Gas Fireplace 20012322 Flame & T emperature Adjustment For fireplaces equipped with Hi/Lo valves, flame adjust- ment is accomplished by rotating the Hi/Lo adjustment knob located near the center of the gas control. (Fig. 54) L O H I FP390 FLAME ADJUSTMENT KNOB 1 1/21/96 T urn counterclockwise to increase flame height [...]

  • Page 30

    30 D VB4136 Direct V ent Gas Fireplace 20012322 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. ST OP! Read the safety information above. 2. T urn off all electrical power to the fireplace. 3. For MN/MP/TN/TP appliances ONL Y , go on to Step 4. Fo[...]

  • Page 31

    31 D VB4136 Direct V ent Gas Fireplace 20012322 Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas V alve (EN or EP) A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERA TING, smell all around the appliance area for gas. Be sure t[...]

  • Page 32

    32 D VB4136 Direct V ent Gas Fireplace 20012322 Lighting & Operating Instructions For Fireplaces equipped with AF4000 Gas V alve A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERA TING , smell all around the appliance area for gas. Be sure to smell [...]

  • Page 33

    33 D VB4136 Direct V ent Gas Fireplace 20012322 T roubleshooting the Gas Control System SIT NOV A 820 Millivolt V alve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. W ARNING: Before doing any gas control service work, remove glass front. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1. [...]

  • Page 34

    34 D VB4136 Direct V ent Gas Fireplace 20012322 Pilot Main AF-4000 White Green Orange Module Black Gnd Brown Brown Black Red (SWI) (SWI) Optional DC Battery Back-up FP1810 AF4000 wiring diagram 7/07 T roubleshooting AF4000 V alve If erratic system behavior is observed that cannot be resolved by the methods outlined below , ensure that there is not [...]

  • Page 35

    35 D VB4136 Direct V ent Gas Fireplace 20012322    Continuous PIlot Off/On Switch Remote/Off Switch Adjustment “S” Pilot Connection “I” Pilot Connection FP1762 Figure 58: AF4000 MOD Module Right Side  [...]

  • Page 36

    36 D VB4136 Direct V ent Gas Fireplace 20012322 T roubleshooting AF4000 V alve (continued)    6 V olt DC Adapter Power Connection 8 Pin IPI Connection FP1764 Figure 60: AF4000 MOD Module End • Ensure the black and red leads from the battery pack or the AF4000 1 10H/L[...]

  • Page 37

    37 D VB4136 Direct V ent Gas Fireplace 20012322 Instructions for RF Comfort Control V alve The Comfort Control V alve allows remote control of temperature, fan and flame appearance. NOTE: The antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote position, switch it to LOCAL. (Fig. 62) 2. T urn the[...]

  • Page 38

    38 D VB4136 Direct V ent Gas Fireplace 20012322 Delay Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. T o change the timer level, press the time key followed by an arrow key . Pushing the key once will change the timer by 10 minutes. Auto Mode In the AUTO mode, the room temperature, set tem- perature, fl[...]

  • Page 39

    39 D VB4136 Direct V ent Gas Fireplace 20012322 LED Count Service Action 8 Replace valve 7 Confirm stepper motor connection exists 5 Confirm fan connection exists and works 4 Confirm gas type; jumper in place 3 Replace thermopiles 2 T urn fan ON NOTE: Some keys are not active. If the setting is above room temperature on the transmitter , does th[...]

  • Page 40

    40 D VB4136 Direct V ent Gas Fireplace 20012322 Comfort V alve System Control Sequence of Operation with T ransmitter Light pilot burner Set manual switch to local or remote Release pilotstat knob T urn pilotstat knob from PILOT to ON If manual switch is set to LOCAL, did main burner light? T ransmitter con- trols fan T urn pilotstat knob to PILOT [...]

  • Page 41

    41 D VB4136 Direct V ent Gas Fireplace 20012322 Conversions must be completed by qualified personnel Fuel Conversion Instructions T o convert the DVB4136 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF . T urn OFF any electricity that may be going to t[...]

  • Page 42

    42 D VB4136 Direct V ent Gas Fireplace 20012322 3. Using a 1/2” open end wrench remove the orifices. (Fig. 69) 4. T o convert burner orifices, remove the orifices in the manifold and replace with the proper orifice listed in the table on Page 42. 5. T o convert the air shutter , refer to the adjustment listed in the table. NOTE: The air shutt[...]

  • Page 43

    43 D VB4136 Direct V ent Gas Fireplace 20012322 CO105 Gas Conversion Pilot 2/15/99 djt Index Marks Pilot Bracket Pilot Hood CO105 Fig. 74 Remove pilot hood. CO106 Gas Conversion Pilot2 2/15/99 djt Pilot Orifice CO106 Fig. 75 Remove pilot orifice. 2. Remove pilot orifice with needlenose pliers. (Fig. 75) 3. Install conversion pilot orifice. 4. R[...]

  • Page 44

    44 D VB4136 Direct V ent Gas Fireplace 20012322 Maintenance Burner and Burner Compartment It is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this[...]

  • Page 45

    45 D VB4136 Direct V ent Gas Fireplace 20012322 1h 1a 1b 1 1c 1g 1h 4 7 8 13 9 14 16 10 1 1 12 36a-d 46 23a 31 32 28 33 29 30 26 27 24a,b 21 42 41 43 44 45 56 57 58 48 50 52 53 40 LOCAL REMOTE ON • PILOT OFF • LED 18a,b 34 23b 35 25a,b 38 39 37a,b 54 23c 12322 DVB4136 parts 7/07 5 3 1d 1e 2 17a,b 19 20 22 15 47 49 51 55 6 1f CFM Corporation res[...]

  • Page 46

    46 D VB4136 Direct V ent Gas Fireplace 20012322 DVB4136 (continued) 1e. T op Center Log 20012598 1f. Left Log 20012596 1g. V olcanic Rock 20000376 1h. Ember (Package) 51915 2. Bracket Rear Log 20013027 3. Fettle 20010490 4. Burner Housing Assembly 10009958 5. Burner T ube Assembly 20010580 6. Burner T ray Gasket 20012436 7. Ceramic T ile (Single) 5[...]

  • Page 47

    47 D VB4136 Direct V ent Gas Fireplace 20012322 Ref. Description DVB4136 DVB4136 (continued) 36b. Orifice - Front Burner (#57 / .043”) - Nat. 20002409 36c. Orifice - Rear Burner (#54 / .0585”) - LP 20002150 (DVB4136IP/RP) 36c. Orifice - Rear Burner (#53 / .0595”) - LP 54833 (DVB4136IP) 36d. Orifice - Rear Burner (#41 / .096”) - Nat. 200[...]

  • Page 48

    48 D VB4136 Direct V ent Gas Fireplace 20012322 Optional Accessories Fan Kits FK12 Fan Assembly 1. Open louvre assembly bottom. 2. Install FK12 fan in back of unit between hearth sup - ports. (Fig. 77) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into a conveniently located wall socket or by using [...]

  • Page 49

    49 D VB4136 Direct V ent Gas Fireplace 20012322 Remote Controls Optional remote control units are available to control different functions of the appliance. Model Functions Controlled RC1 ON/OFF RC2 ON/OFF and T emperature IMTFK W all mounted thermostat control Ceramic Refractory Panels Ceramic refractory panels are available to line the fire- box[...]

  • Page 50

    50 D VB4136 Direct V ent Gas Fireplace 20012322 Arch/Square Face Kit for the DV4136 Romanesque - Arch 41DV ARFKB Black 41DV ARFKR Rustic Bronze 41DV ARFKS Pewter Romanesque - Square 41DVSRFKB Black 41DVSRFKR Rustic Bronze 41DVSRFKS Pewter Marquette - Arch 41DV AMTKB Black 41DV AMTKR Rustic Bronze 41DV AMTKS Pewter Marquette - Square 41DVSMTKB Black[...]

  • Page 51

    51 D VB4136 Direct V ent Gas Fireplace 20012322 BASIC W ARRANTY CFM Corporati on (hereinafte r referred to collectiv ely as the Company) warrants that your new V ermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and[...]

  • Page 52

    Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%) DVB4136RN 62.4 82 83 64 DVB4136RP 62.4 83 84 64 DVB4136IN 62.4 82 83 64 DVB4136IP 62.4 83 84 64 DVB4136RFN 62.4 82 83 64 DVB4136RFP 62.4 83 84 64 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www .cf[...]