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Majestic Appliances RDV4136 manual

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  • Page 1

    Installation Instructions and Homeowner ’ s Manual CERTIFIED D E S I G N C E R T I F I E D 10010618 5/08 Rev . 2 DO NOT ST ORE OR USE GASOLINE OR OTHER FLAMMABLE V APORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WHA T T O DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electric switch; do not use[...]

  • Page 2

    2 RDV4136 Series Direct Vent Gas Fireplace 10010618 Installation & Operating Instructions Important Information, W arnings, Cautions ......................................................................... 3 Requirements for the Commonwealth of Massachusetts .................................................... 4 Fireplace Dimensions ..........[...]

  • Page 3

    3 RDV4136 Series Direct Vent Gas Fireplace 10010618 This gas fireplace should be installed by a qualified installer , preferably NFI or WETT (Canada) certified, in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and Equipment. For USA Installations follow local codes and/or the curre[...]

  • Page 4

    4 RDV4136 Series Direct Vent Gas Fireplace 10010618 Installation & Operating Instructions Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber . For all side wall horizontally vented gas fueled equipment installed in every dwelling, b[...]

  • Page 5

    5 RDV4136 Series Direct Vent Gas Fireplace 10010618 Fireplace Dimensions 10618 RDV4136 specs 2/08 djt 40  ” (1019 mm) - Rough Opening Width Rough Opening Height Rough Opening Depth Gas Line Access 41” (1041 mm) 29  ” (740 mm) 5/8” (16 mm) 58  ” (1480 mm) 15  ” (387 mm) 15  ” (387 mm) 5 ?[...]

  • Page 6

    6 RDV4136 Series Direct Vent Gas Fireplace 10010618 Y E A B C D F Y B X LU584-1 Locating unit 2/4/99 djt A - Flat on wall B - Cross corner C - **Island D - *Room divider E - *Flat on wall corner F - Chase installation Y - 6” minimum Note (Fig. 2): ** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion [...]

  • Page 7

    7 RDV4136 Series Direct Vent Gas Fireplace 10010618 A hearth is not mandatory but is recommended for aesthetic purposes. We recommend a noncombustible hearth which projects out 12” (305mm) or more from the front of the fireplace. Cold climate installation recommendation: When installing this unit against a non- insulated exterior wall or chase, [...]

  • Page 8

    8 RDV4136 Series Direct Vent Gas Fireplace 10010618 Installation: IN/IP Models 1. Thread the wiring through holes on the end panels of appliance. T ake care not to cut wire or insulation on metal edges. Route the wire to a conveniently located receptacle box. 2. Attach the wire to the ON/OFF switch and install the switch into the receptacle box. 3.[...]

  • Page 9

    9 RDV4136 Series Direct Vent Gas Fireplace 10010618 EB-1 Electrical Box The fireplace, when installed, must be elec- trically connected and grounded in accord- ance with local codes or , in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code. For USA installations follow local codes and the national electrical code ANSI[...]

  • Page 10

    10 RDV4136 Series Direct Vent Gas Fireplace 10010618 Y our fireplace is approved to be vented either through the side wall, or vertically through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may be used. • V ent terminations shall not be recessed into a wall or siding. • Horizo[...]

  • Page 11

    1 1 RDV4136 Series Direct Vent Gas Fireplace 10010618 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINA TION AIR SUPPL Y INLET AREA WHERE TERMINAL IS NOT PERMITTED H I   Operable Operable Fixed Closed V B CFM145a DV T ermin Location 5/01/01 Rev . 12/05/01 sta INSIDE CORNER DET AIL V A G N N CFM145a Genera[...]

  • Page 12

    12 RDV4136 Series Direct Vent Gas Fireplace 10010618 Fig. 10 T ermination clearances. General Information on Assembling V ent Pipes Canadian Installations: The venting system must be installed in accordance with the current CSA-B149 .1 installation code. USA Installations: The venting system must conform with local codes and/ or the current Nationa[...]

  • Page 13

    13 RDV4136 Series Direct Vent Gas Fireplace 10010618 How to Use the V ent Graph The vent chart should be read in conjunction with the following vent installation instructions to determine the relationship of the vertical and horizontal dimensions of the vent system. 1. Determine the height of the center of the horizontal vent pipe exiting through t[...]

  • Page 14

    14 RDV4136 Series Direct Vent Gas Fireplace 10010618 FP1012 T op vent max run 1/25/00 djt 20' (6m) 7.5' (2.3m) Pipe Straps Every 3’ (914mm) Firestop/Zero Clearance Sleeve Pipe Straps Every 3’ (914mm) FP1012 Fig. 17 Support straps for horizontal runs. Since it is very important that the vent- ing system maintain its balance between the[...]

  • Page 15

    15 RDV4136 Series Direct Vent Gas Fireplace 10010618 7.5' (2.3m) A B A + B = 17' (5.2m) Max. 1 x 90° elbow in horizontal plane = 3’ (914mm) FP1238 Fig. 19 Maximum vent run with elbows. • For each 45° elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18” (457 mm). This does not apply if the [...]

  • Page 16

    16 RDV4136 Series Direct Vent Gas Fireplace 10010618 X FP1240 Fig. 23 V ertical height requirement. STEP 4 Attach the appropriate venting component(s) to the inner and outer flue collars of the fireplace using three (3) screws. (Fig. 24) Follow with the installation of the inner and outer elbow . Again secure joints with three (3) sheet metal scr[...]

  • Page 17

    17 RDV4136 Series Direct Vent Gas Fireplace 10010618 V ertical Sidewall Installation Flex V ent Pipe NOTE: The 40” (1016 mm) flex vent is used for 90° of f the top of the unit then out the back wall. Follow Step 1 and 2 on Page 15. Step 3 Install the four (4) spacer springs on the 4” flex vent pipe. When installing the spacer springs around [...]

  • Page 18

    18 RDV4136 Series Direct Vent Gas Fireplace 10010618 If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2 sheet metal screws. It will be necessary to extend vent pipes out as far as protruding wall face. (Fig. 3[...]

  • Page 19

    19 RDV4136 Series Direct Vent Gas Fireplace 10010618 1 2 3 4 Max. 8' (2.4m) FP1245 through the roof 90 & 45 degree 12/02 1 + 2 + 3 + 4 = 270° FP1245 Fig. 32 T ypical offset application. CFM100a Firestop-V ertical 1 1" (279mm) 1 1" (279mm) Attic Insulation Shield Joist Ceiling In- stallation Joist Upper Floor Firestop Spacer Nail[...]

  • Page 20

    20 RDV4136 Series Direct Vent Gas Fireplace 10010618 584E V enting Components T elescope vent 2/25/99 djt 10/20/99 twist lock V enting Components 584G V enting Components Firestop spacer 2/25/99 djt 584H V enting components attic insulation shield 2/25/99 djt 584I vent components offset suppor t 2/25/99 djt 584D V ent [...]

  • Page 21

    21 RDV4136 Series Direct Vent Gas Fireplace 10010618 Only glass approved by CFM Corporation should be used on this fireplace. 1. T urn the fireplace OFF (including the pilot) 2. If the unit has been operating allow time for the components to cool. 3. Remove the valve access panel. (Fig. 37) 4. Rotate the two clamps securing the lower edge of the [...]

  • Page 22

    22 RDV4136 Series Direct Vent Gas Fireplace 10010618 Installation of Logs, Lava Rock & Ember Material The logs are fragile and should be handled with care. Keep the packaging material out of the reach of children and dispose of the material in a safe manner . Log Installation 1. Open the log box and remove each log from its packaging material. [...]

  • Page 23

    23 RDV4136 Series Direct Vent Gas Fireplace 10010618     Ember Material LG518 Figure 41 5. Place ember material on top of front burner . (Fig. 41) Separate the ember material into small pieces approximately 1/2” (13 mm) diameter and keep 1/2” (13 mm) space between [...]

  • Page 24

    24 RDV4136 Series Direct Vent Gas Fireplace 10010618 It is important to periodically perform a visual check of the pilot and burner flames. Compare them to Figures 43 and 44. If the flame patterns appear abnormal contact a qualified service provider for service and adjustment. Flame Characteristics  ?[...]

  • Page 25

    25 RDV4136 Series Direct Vent Gas Fireplace 10010618 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. Turn of f all electrical power to the fi replace. 3. For MN/MP/TN/TP appliances ONL Y , go on to Step [...]

  • Page 26

    26 RDV4136 Series Direct Vent Gas Fireplace 10010618 Lighting & Operating Instructions For Fireplaces equipped with AF4000 Gas V alve A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERA TING , smell all around the appliance area for gas. Be sure to s[...]

  • Page 27

    27 RDV4136 Series Direct Vent Gas Fireplace 10010618 T roubleshooting AF4000 V alve If erratic system behavior is observed that cannot be resolved by the methods outlined below , ensure that there is not a transmitter with batteries installed that may be interfering. If a transmitter is packed with batteries installed, its buttons may be depressed [...]

  • Page 28

    28 RDV4136 Series Direct Vent Gas Fireplace 10010618 T roubleshooting AF4000 V alve (continued) Pilot will not light/stay lit • V erify the gas supply is turned on. • V erify the receiver is receiving the signal from the transmitter by listening for a beep from the receiver when ON is pressed on the transmitter . If you do not hear a beep, ensu[...]

  • Page 29

    29 RDV4136 Series Direct Vent Gas Fireplace 10010618 • Ensure the CONTINUOUS PILOT switch on the control module (Fig. 45) is set to OFF . • V erify the gas supply is turned on. • Ensure the pilot flame will ignite. If not, see pilot flame troubleshooting above. • Make sure the green and white leads from the module are securely connected t[...]

  • Page 30

    30 RDV4136 Series Direct Vent Gas Fireplace 10010618 T roubleshooting - Honeywell VS8421 Remove Window Frame Assembly Before Service Work ST ART CHECK Gas Supply On Pilot Lights With Piezo Ignitor • Lockout Has Engaged. Wait 60 Seconds And T ry Again. • For Spark At Electrode While Depressing Piezo 1/8" Gap T o Pilot Hood Needed. • All W[...]

  • Page 31

    31 RDV4136 Series Direct Vent Gas Fireplace 10010618 Conversions must be completed by qualified personnel Fuel Conversion Instructions T o convert the RDV4136 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF . T urn OFF any electricity that may be going[...]

  • Page 32

    32 RDV4136 Series Direct Vent Gas Fireplace 10010618 Pilot Orifice Conversion 1. Remove pilot hood by lifting up. (Fig. 54) 2. Remove pilot orifice with Allen wrench. (Fig. 55) 3. Install conversion pilot orifice. CO133 pilot hood 3/07 Pilot Hood Pilot Bracket CO133 Fig. 54 Remove pilot hood. 4. Reinstall pilot hood and be sure to align with ind[...]

  • Page 33

    33 RDV4136 Series Direct Vent Gas Fireplace 10010618    Maintenance Burner and Burner Compartment It is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartme[...]

  • Page 34

    34 RDV4136 Series Direct Vent Gas Fireplace 10010618 CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. RDV4136 Units: GFSJ5J1(RP) 1 1a 1b 1c 1d 1e 2 3 7 10 19 20a,b 21a,b 23a,b 36 37 34 38 35 27 32 33 24a,b 29 30 31a,b 39a,b 40 43 46 47 4[...]

  • Page 35

    35 RDV4136 Series Direct Vent Gas Fireplace 10010618 5. Support Front Log 10010601 6. Burner Housing Assy 10010594 7. Ceramic T ile (single) 57803 8. Gasket Burner Base 10010592 9. Gasket Burner Cover 10010604 10. Relief Plate Assembly (Burner Base) 10004192 1 1. Door Assy w/Glass 10010586 12. Bottom Front Cover 10010569 13. Deflector Front 100106[...]

  • Page 36

    36 RDV4136 Series Direct Vent Gas Fireplace 10010618 Fuel Conversion Kits Conversion Kit, NG to LP Kit #10010737 Conversion Kit, LP to NG Kit #10010738 RDV4136 (continued) Ref. Description RDV4136 45. Fan Assembly FK12 (Optional) (not shown) ZA1 1 10 46. Electrical Cord (6ft.) 51865 47. Fan w/Bracket (FK24) 54103 48. Fan T emp. Sensor 51704 49. Spe[...]

  • Page 37

    37 RDV4136 Series Direct Vent Gas Fireplace 10010618 Optional Accessories FP1004 Fan placement DV360/580 Series 1/25/00 djt Cold Air Box Side View Front of Unit Hearth Pan Base Pan FK12 Fan FP1004 Fig. 57 FK12 Fan Kit placement. Black White Ground FP394 WIRING DIAGRAM 1 1/20/96 Fan T emperature Sensor Speed Control FP1025 Fig. 59 FK24 fan wiring. F[...]

  • Page 38

    38 RDV4136 Series Direct Vent Gas Fireplace 10010618 Ceramic refractory panels are available for the RDV4136 fireplace. Kit Color RDV4136CRS Sandstone RDV4136CRR Colonial Red Ceramic Refractory Panels T ake care when handling the refractory panels as they are fragile until held in place and supported. Installation , refer to Figures 60& 61 T u[...]

  • Page 39

    39 RDV4136 Series Direct Vent Gas Fireplace 10010618 BASIC W ARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new V ermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions a[...]

  • Page 40

    Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-ON (AFUE%) RDV4136RN 66.7 81 63.4 RDV4136RP 66.7 81 63.4 RDV4136IN 71.6 81 63.4 RDV4136IP 71.6 81 63.4 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www .cfmcorp.com CFM Corporation[...]