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First and foremost, an user manual of Makita 4191DZ should contain:
- informations concerning technical data of Makita 4191DZ
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- rules of operation, control and maintenance of the Makita 4191DZ item
- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Makita 4191DZ alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Makita 4191DZ, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Makita service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Makita 4191DZ.
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Table of contents for the manual
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Page 1
Cordless Cutter 85 mm 13-318") 85 mm (3-3/8") MODEL 4191DZ 85 mm (3-3/8") MODEL 419lDWA With Battery Cartridge and Fast Charger 0 ~ 24 mm 0 ~ 18 mm 316 mm 2.1 kg (12-1/2") (4.6 Ibs) 1,000 (0 ~ 15/16") (0 - 11/16") INSTRUCTION MANUAL Battery Cartridge 1222 S PECl FI CAT1 0 N S Model DC1410 Fast Charger Model 4191D 12 v [...]
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Page 2
IMPORTANT SAFETY INSTRUCTIONS (For All Tools) WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING: READ ALL INSTRUCTIONS. 1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries. 2. CONSIDER WORK AREA ENVIRONMENT.[...]
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Page 3
14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 15. AVOID UNINTENTIONAL STARTING. Don't carry tool with finger on switch. Be sure switch is OFF when plugging in. 16. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cord[...]
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Page 4
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE I. SAVE THESE INSTRUCTIONS - This manual Length of Cord (Feet) 25 AWG Size of Cord 18 50 100 150 18 18 16 4[...]
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Page 5
ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE 1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF) 2. Do not attempt to use a step-up transformer, an engine generator or DC power 3. Do not allow anything to cover or clog the charger vents. 4. Always cover the battery terminals with the battery cover when the batte[...]
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Page 6
ADDITIONAL SAFETY RULES 1. Be aware that this is always in an operating condition, because it does not have to be plugged into an electrical outlet. 2. Check the wheel carefully for cracks or damage before operation. Replace cracked or damaged wheel immediately. 3. Use only flanges specified for this tool. 4. Be careful not to damage the spindle, f[...]
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Page 7
Installing or removing the battery cartridge 1222 *Always switch off the tool before insertion or removal of the battery cartridge. *To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge. *To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the [...]
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Page 8
Charging *Your new battery cartridge is not charged. You will need to charge it before use. Use the fast charger Model DC1410 to charge the battery cartridge. *Plug the fast charger into the proper NC voltage source. The charging light will flash in green color. *Insert the battery cartridge so that the plus and minus terminals on the battery car- [...]
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Page 9
Installing or removing diamond wheel CAUTIO N : Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing the wheel. To install the wheel, first loosen the bolt with the hex wrench and remove the bolt and the flange. Then mount the wheel, the flange and the bolt. The wheel should be mounted with[...]
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Page 10
installing water supply Attach the tank holder on the tank. The tank Attach the tank holder onto the motor hous- ing. Tighten the screw (B) securely. -Tank Tank holder installing portion -, Connect the cap on the end of the polyvinyl tube to the mouth of the tank. Turn the tank clockwise when making the connection. Then tighten the screw (A) secure[...]
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Page 11
Hex wrench storage When not in use, the hex wrench can be conveniently stored. Hex wrench 4b Adjusting the depth of cut Loosen the screw on the depth guide and move the base up or down. You can read the depth of cut by aligning the top of the notch in the depth guide with the graduations on its right side. (Note: This can be done for 0" bevel [...]
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Page 12
Sighting The front of the base is notched to provide two guide edges. For straight cuts, align the edge with 0" engraved on it with your cutting line on the workpiece. For 45" bevel cuts, align the edge with 45" engraved on it with your cutting line. Switch action To prevent the trigger from being acciden- tally pulled, a lock-off le[...]
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Page 13
Operation Hold the tool firmly. Set the base plate on the workpiece to be cut without the wheel making any contact. Then turn the tool on and wait until the wheel attains full speed. Feed water to the wheel by adjusting the water cock to obtain a gentle flow of water. Move the tool forward over the workpiece surface, keeping it flat and advancing s[...]
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Page 14
MAINTENANCE CAUTION: Always be sure that the charger is unplugged and the battery cartridge is removed before attempting to perform inspection or maintenance. After use Brush off accumulation of dust on the base To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment should be performed by Makita Authorized or Factory Service[...]
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Page 15
OPTIONAL ACCESSORIES The accessories listed in this manual are available at an extra cost from your Makita distributor or Makita factory service center. Service centers are listed on the warranty card packed with your tool. CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of a[...]
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Page 16
Feb -29-'96 US 85 mm (3-3/8") CORDLESS CUTTER Model 4191D Note: The switch and other part configurations may differ from country to country. 16[...]
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Page 17
MODEL 4191D Feb.-29-'96 US 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 21 28 29 30 31 32 I:"," $& DESCRIPTION 1 Motor Housing 37 1 1 Cap 38 1 1 Tank 39 1 1 Pan Head Screw M4x25 IWith Washerl 40 I 1 Tank Holder 41 1 1 Rubber Washer 12 42 1 1 cap 43 I 1 VinylTube 5 44 1 1 Nut 45 1 1 Compression Spring 4 46 1 3 Tapp[...]
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Page 18
Recycling the Battery The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal. I Ni-Cd I To recycle the battery: 1. Remove the battery from the tool. 2. a). Take the battery to your nearest Makita Factory Service Center or b). Take the battery to your nearest Makita Authorized Service Center or D[...]