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Makita BFL401F manual

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Table of contents for the manual

  • Page 1

    Models No. Description NEW T OOL T ECHNICAL INFORMA TION C ONCEPT AND MAIN APPLICA TIONS S tandard equipment O ptional accessories P 1 / 13 O ptional accessories BFL300F , BFL400F , BFL401F Cordless Angle Screwdri ver 14.4V Models BFL300F and BFL400F hav e been dev eloped as specialist tools for industrial assembly applications, featuring high torq[...]

  • Page 2

    P 2 / 13 W arning: Always be sure to disconnect battery cartridge from the machine bef ore starting r epair . Note: See the instruction manual f or safety instructions, safety rules and operating instructions. -- Contents -- [1] Necessary Repair T ools ..................................................................................... III - 1 [2][...]

  • Page 3

    P 3 / 13 [3] -1. Disassembling/ Assembling of Job Light Section [3] DISASSEMBLING/ ASSEMBLING DISASSEMBLING *Shown in Fig . 2 are the parts of Job light section. 1) Remov e Lead cover (on which Ring spring 36 is installed) and Ring spring 29 using a slotted scre wdriv er . ( Figs. 3, 4 ) 2) Remov e Light covers (R) and (L) while pushing the portion[...]

  • Page 4

    P 4 / 13 [3] -1. Disassembling/ Assembling of Job Light Section (cont.) [3] -2. Disassembling/ Assembling of Bearing Retainer Fig. 8 Fig. 9 Fig. 11 Fig. 10 DISASSEMBLING ASSEMBLING 1) After applying Makita seal lubricant No.101 to O ring 15, put O ring 15 and Bearing retainer in place on Spindle complete. 2) Put 2g of Makita seal lubricant No.101 i[...]

  • Page 5

    P 5 / 13 [3] -3. Disassembling/ Assembling/ Adjustment of Angle Head Section (cont.) [3] -4. Disassembling/ Assembling of Clutch Case Section ASSEMBLING 1) Assemble Needle bearing 1212, Thin washer 12 and Spacer to Spiral be vel gear 9. Caution : Spacer is not re versible when assembled to Spiral bev el gear 9. Be sure to place as illustrated in Fi[...]

  • Page 6

    P 6 / 13 [3] -4. Disassembling/ Assembling of Clutch Case Section (cont.) [3] -5. Disassembling/ Assembling of Clutch Section Note: When repairing Clutch section, it is recommended to entirely replace Clutch assembly with fresh one. Ho wever , if required to replace component parts of Clutch assembly , follo w the disassembling/assembling procedure[...]

  • Page 7

    P 7 / 13 [3] -6. Disassembling/ Assembling of Gear Case Section (cont.) ASSEMBLING 1) After applying Makita grease N No.2 to teeth of all Spur gears, shafts of Carrier complete and shafts of Spur gear 20 complete, assemble Ball bearing 6805LLB and Carrier complete (A) to Gear case. ( Fig. 1 ) And then assemble Internal gear 47 and Spur gears from t[...]

  • Page 8

    P 8 / 13 [3] -6. Disassembling/ Assembling of Gear Case Section (cont.) [3] -7. Disassembling/ Assembling of Switch Section DISASSEMBLING 1) Remov e Clutch case section and Housing (L). (Refer to [3] -1, 6 .) 2) Remov e Switch unit in T rigger while expanding the ribs. ( Fig. 26 ) 3) Switch unit for rotation re verse can be replaced by removing PT3[...]

  • Page 9

    P 9 / 13 [3] -7. Disassembling/ Assembling of Switch Section (cont.) ASSEMBLING Put Leaf spring in place on F/R Change le ver , and Compression spring 4 on Switch le ver (A). Put F/R Change lev er , Switch lev er and Switch unit for rotation rev erse in place. At this time, f it the protrusion on F/R Change lev er in Switch lev er (A). ( Fig. 27 ) [...]

  • Page 10

    P 10/ 13 Fig. 28 C ircuit diagram Stator Controller T erminal Main switch Switch unit B (f or rotation re verse) Switch unit A (f or T rigger) Switch unit C (f or clutch) LED circuit (f or job light) LED PWB (f or display) Buzzer circuit Color index of lead wires' sheath Black White Red Orange Blue Y ello w = T ape = Connector Motor control un[...]

  • Page 11

    P 11/ 13 Fig. 29 W iring diagram Switch T erminal Receptacles T erminal Lead wire (black) Lead wire (red) Install Receptacles on T erminal as illustrated to right. Buzzer circuit groo ve Put the lead wires from Controller to Buzzer on the groov e in Controller . Put Connector and the lead wires from Controller to Buzzer between the ribs on Controll[...]

  • Page 12

    P 12/ 13 Fig. 30 W iring diagram Switch unit (f or Clutch) lead wire holder First, put the follo wing lead wires from Controller in place; *wires to LED circuit *wires to switch unit (for Clutch) Then, with the lead wire holder , fix the lead wires (orange, white, blue) from Controller to Stator . Route the follo wing lead wires from Controller bet[...]

  • Page 13

    P 13/ 13 Fig. 31 W iring diagram tab rib (J) rib (I) rib (H) Route the lead wires between rib (H) and rib (I), and then rib (I) and rib (J). Put Connector and the sag of the lead wires in the space between Housing and rib (L). LED circuit tab tab Make the lead wires so that they cannot be pulled to disconnect LED circuit from Controller when Switch[...]