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Makita BHS630 manual

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Table of contents for the manual

  • Page 1

    Models No. Description PRODUCT P 1/ 1 6 Model BHS630 is a 165mm (6-1/2") Cordless Circular Saw powered by 18V/3.0Ah Li-ion battery Model BL1830. Its main features are: • Aable to cut up to 66mm (2-5/8") thick wood with a single stroke, which no competitors’ 18V models can do. • In spite of compact and lightweight design, performs th[...]

  • Page 2

    CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”. [1] NECESSAR Y REP AIRING T OOLS [2] LUBRICA TIONS Fig. 1 Code No. Description Use for 1R003 Retaining ring S pliers ST2N removing / mounting Retaining ring WR-26 1R031 Bearing setting pipe 28-20.2 holding Bearing box when removing Helical gear 24 [...]

  • Page 3

    M6x8 Hex socket head set screw Fig. 2 Fig. 3 [3] DISASSEMBL Y/ASSEMBL Y [3]-1. Base DISASSEMBLING M6x6 Hex socket head set Screw 1. Remove M6x20 Thumb screw , Spring washer 6, and Flat washer 6 from Angular guide side and Depth guide side. 2. Remove M6x6 Hex Socket Head Set Screw from Angular guide side and Depth guide side. M6x20 Thumb screw Shoul[...]

  • Page 4

    M6x10 Hex bolt Lock lever Lock lever 3. Set Lock lever to M6x10 Hex bolt, while hooking T orsion spring 1 1 with its long Arm to the Rib of Base. 4. Push the Lock lever to engage it with M6x10 Hex bolt at the convenient position for loosening and locking. And secure the Lock lever with Stop ring E-6. Note: Do not yet push Lock lever to the position[...]

  • Page 5

    Fig. 5 [3] DISASSEMBL Y/ASSEMBL Y [3]-3. Depth Guide DISASSEMBLING Depth guide is joined to the Machine at the Handle section, and to Base at Rear angular guide. Separate Depth guide by disassembling from Handle section and from Rear angular guide as drawn in Fig. 5 . 1. Loosen Lever 55 by turning toward the direction designated with arrow . 2. T a[...]

  • Page 6

    Fig. 6 [3] DISASSEMBL Y/ASSEMBL Y [3]-3. Depth Guide ASSEMBLING Fig. 7 1. Mount M6 Hex nut, facing its concave side to M5x8 Hex socket head set screw side. So, the Hex nut can be fixed with M5x8 Hex socket head screw firmly in Blade case. This concave portion accepts the end of M5x8 Hex socket head set screw . M5x8 Hex socket head set screw 45 mm 4[...]

  • Page 7

    Fig. 8 [3] DISASSEMBL Y/ASSEMBL Y [3]-4. Angular Guide DISASSEMBLING DISASSEMBLING ASSEMBLING 1. Remove M5 Pan head screw with Screwdriver , while locking M5-8 Nut with wrench 8. Now , Angular guide is removed from the machine. Angular guide is fixed to the machine at the following 3 positions. 1. at the hinge portion fixed with Shoulder pin 6-7 an[...]

  • Page 8

    Fig. 10 Fig. 1 1 [3] DISASSEMBL Y/ASSEMBL Y [3]-5. LED and Motor Section DISASSEMBLING 1. Remove Carbon brush and unscrew three M5x33 Pan head screws. 2. Separate Blade case section from Motor housing complete. 3. From Blade case section, Armature, Shaft lock and Compression spring 6 are removed. 4. Disassemble Baffle plate and Y oke unit by unscre[...]

  • Page 9

    Fig. 12 [3] DISASSEMBL Y/ASSEMBL Y [3]-6. Blade Case Complete DISASSEMBLING 1. Remove retaining ring WR-26 and Flat washer 26. Use 1R003 equipped with Claw of 1R212, when removing retaining ring WR-26. 2. Remove Safety cover , T ension spring 4 and Thickness ring. 3. Remove the parts of LED section, Rubber sleeve 6, M5-8 Hex socket head set screw a[...]

  • Page 10

    Fig. 14 [3] DISASSEMBL Y/ASSEMBL Y [3]-6. Blade Case Complete ASSEMBLING Fig. 13 (1) T ake the reverse step of Disassembling. Refer to Figs. 13 and 12 . (5) Remove Blade cover and Duct from Blade case complete as drawn in Fig. 13 . 1. Remove two 4x12 T apping screws with which Blade cover and Duct are secured to Blade case complete. 2. Remove Blade[...]

  • Page 11

    [3] DISASSEMBL Y/ASSEMBL Y [3]-7. Bearing Box (Gear Section) DISASSEMBLING ASSEMBLING In case of repairing of Bearing box (Gear section) singly , no need to separate the machine from the Base. (1) Remove Safety cover as per the upper left and upper right drawings in Fig. 12 . (2) Remove Bearing box (Gear section) from Blade case complete as per the[...]

  • Page 12

    [3] DISASSEMBL Y/ASSEMBL Y [3]-8. Lock Off Lever , Switch Lever ASSEMBLING Compression spring 4 Compression spring 4 Note in Assembling: Both Compression springs are interchangeable. 1. Compression spring 4 has to be assembled deeply and firmly to Switch lever and Lock off lever as drawn below . Switch lever Lock off lever Lock off lever Switch lev[...]

  • Page 13

    [4] ADJUSTMENT [4]-2. Adjusting Accuracy of Parallel of Base to Saw blade Mounting Saw blade to the machine, set the machine to the lowest possible position to obtain the max. cut depth. But, do not attach Battery to the machine. Adjust accuracy of 90 degree cut as drawn in Fig. 18 . Following two kinds of adjustment screws are used in this product[...]

  • Page 14

    C ircuit diagram P 1 4 / 1 6 White Y ellow Color index of lead wires' sheath Black Red Controller T erminal Handle section Motor housing Blade case Brush holder LED Job Light Switch for LED job light ON / OFF Switch Fig. D-1[...]

  • Page 15

    Fig. D-2 to ON/OFF Switch in Handle Opening for Lead wires Opening for Lead wire Lead wire holder Lead wire holder Put Lead wires for connecting to Connector inside the Rib. Brush holder Brush holder Fix Lead wires (black), (white) of Brush holders in Lead wire holder here so as not to make any slacks between Opening and the lead holder . Fix Brush[...]

  • Page 16

    Fig. D-4 Put the extra portion of Lead wires in Connector box. Fix the Lead wires (black), (red) from Handle in Lead wire holder . Do not put the lead wires on rib and the place designated with gray color . Wiring of LED Lead wir es in Blade case and Connector box Connector Connector box LED W iring diagram P 1 6 / 1 6[...]