English dropdown-ico

Makita GA5041C manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Makita GA5041C, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Makita GA5041C one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Makita GA5041C. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Makita GA5041C should contain:
- informations concerning technical data of Makita GA5041C
- name of the manufacturer and a year of construction of the Makita GA5041C item
- rules of operation, control and maintenance of the Makita GA5041C item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Makita GA5041C alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Makita GA5041C, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Makita service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Makita GA5041C.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Makita GA5041C item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    PRODUCT P 1/ 14 Model No. GA4041C/GA4043C, GA4541C/GA4543C, GA5041C/GA5043C Dimensions: mm (") Width (W) Height (H) Length (L) Model No. 325 (12-3/4) GA4041C GA4043C 117 (4-5/8) 121 (4-3/4) * 1 Anti-restart function is for models, GA4041C, GA4541C, GA5041C only Description Angle Grinders 100mm (4"), 115mm (4-1/2"), 125mm (5") C [...]

  • Page 2

    P 2/ 14 R epair Apply Makita grease to the following portions designated with the black triangle and the gray triangle to protect parts and product from unusual abrasion. [1] NECESSAR Y REP AIRING T OOLS CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”. Code No. Description Use for 1R028 Bearing s[...]

  • Page 3

    P 3/ 14 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Armature, Spiral bevel gear [small one] DISASSEMBLING (1) Remove Spiral bevel gear (small) from the drive end of Armature as drawn in Fig. 2 . Fig. 2 1. Remove Rear cover by unscrewing one 4x18 T apping screw . 4x18 T apping screw 4x50 T apping screw 4. Unscrew four T apping screws. Then separate G[...]

  • Page 4

    P 4/ 14 R epair DISASSEMBLING ASSEMBLING (2) Disassemble the commutator end of Armature as drawn in Fig. 3 . Note : This step is required for the models with electronic control system of GA4041C, GA4043C, GA4541C, GA4543C, GA5041C, GA5043C . Fig. 3 1. Pick up three tabs of Self lock 6 with tweezers to remove it from Armature. 2. Remove Magnet sleev[...]

  • Page 5

    P 5/ 14 R epair ASSEMBLING (2) Assemble the drive end of Armature as drawn in Fig. 5 . Fig. 5 [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Armature, Spiral bevel gear [small one] (cont.) 2. Mount Gear housing cover to Armature to fit the groove of the cover to Compression spring 33 and Armature shaft through Ball bearing 6001LLB. 1. Set Brake shoe holder com[...]

  • Page 6

    P 6/ 14 R epair ASSEMBLING (3) Assemble Spacer , Armature section and Gear housing to Motor housing as drawn in Fig. 6 . Fig. 6 [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Armature, Spiral bevel gear [small one] (cont.) 1. Set Switch knob to “Lock ON” position so that Switch plate is pushed toward Spacer. Then, mount Spacer while fitting its groove to S[...]

  • Page 7

    P 7/ 14 R epair DISASSEMBLING Note : The gear and the ball bearings can be replaced without disassembling the motor section. (1) Remove Ball bearing 696ZZ, Retaining ring S-9, Flat washer 10 and C-type plate from Spindle as drawn in Fig. 7 . Fig. 7 [3] DISASSEMBL Y/ASSEMBL Y [3] -3. Spiral bevel gear [large one], Ball bearings 696ZZ/ 6201DDW 1R258 [...]

  • Page 8

    P 8/ 14 R epair DISASSEMBLING (2) Disassemble large Gear section from Bearing box as drawn in Fig. 8 . Fig. 8 [3] DISASSEMBL Y/ASSEMBL Y [3] -3. Spiral bevel gear [large one], Ball bearings 696ZZ/ 6201DDW (cont.) 1. T ap Bearing box to shift Flat washer 12 so that the surface is revealed as large as possible. Then, put Bearing box on 1R258. Bearing[...]

  • Page 9

    P 9/ 14 R epair (3) Disassemble Ball bearing 6201DDW from Bearing box as drawn in Fig. 9 . Fig. 9 ASSEMBLING Assemble by reversing the disassembly procedure. (Refer to Figs. 9 , 8 and 7 ) Note : • Do not re-use the removed Joint sleeve. New Joint sleeve has to be mounted. (Refer to the bottom center illustration in Fig. 7 ) • Apply the followin[...]

  • Page 10

    P 10/ 14 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -4. Switch Lever DISASSEMBLING (1) Remove Rear cover from Motor housing by removing 4x18 T apping screw . ( Fig. 2 ) (2) Disassemble Switch lever and Switch knob from the machine as drawn in Fig. 1 1 . Fig. 11 Fig. 12 ASSEMBLING (1) Insert Switch lever into Motor housing. And push it until the loop po[...]

  • Page 11

    P 11/ 14 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -5. Switch Block [3] -6. Switch DISASSEMBLING After removing Switch lever (Refer to Fig. 1 1 ), separate Switch block from Motor housing as drawn in Fig. 13 . After removing Switch lever (Refer to Fig. 1 1 ), remove Switch from Switch block as drawn in Fig. 14 . Fig. 13 Insert Slotted screwdriver into[...]

  • Page 12

    P 12/ 14 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -8. Shaft Lock DISASSEMBLING While applying 1R268 to Shoulder pin 6 through the small hole on Pin cap, tap 1R268 with a hammer . Now , Shoulder pin 6 comes out from Gear housing complete. Release 1R268 from Pin cap carefully so that Pin cap will not pop out by Compression spring 8. Shoulder pin 6 Pin [...]

  • Page 13

    P 13/ 14 C ircuit diagram Color index of lead wires' sheath with Controller GA4041C, GA4043C, GA4541C, GA4543C, GA5041C, GA5043C Blue Fig. D-1A Brown Switch Controller Noise suppressor* is installed in Switch block. *Noise suppressor is not used for some countries. Field Brush holder Noise suppressor 7 Black lead wire is used for some countrie[...]

  • Page 14

    P 14/ 14 W iring diagram Fig. D-2 W iring of Lead wires of Power supply cord Put Lead wires of Power supply cord into this place designated with gray color .[...]